AD-Servo Press Brakes
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1 The Winning Force ADervo Press Brakes ERIE Designed for implicity, afety and Precision Perfect Precision Profit Energy Efficient Hipeed & Repeatability Elegant Design High Capacity Low Power Consumption
2 The Winning Force As a total supplier for sheet metal manufacturing with almost 60 years of experience, Durma understands and recognizes the challenges, requirements and expectations of the industry. We strive to satisfy the ever higher demands of our customers by continuously improving our products and processes while researching and implementing the latest technologies. In our three production plants with a total of m², we dedicate 1,000 employees to delivering high quality manufacturing solutions at the best performancetoprice ratio in the market. From the innovations developed at our Research & Development Center to the technical support given by our worldwide distributors, we all have one common mission: to be your preferred partner. Present Durmazlar machines with name to the world. 1 High technology, modern production lines Top quality components High quality machines designed in R&D Centre
3 ADervo eries Press Brake Now Production is More Effective The future as a result of rising energy costs and increasingly cost efficient speedcontrolled drives offered on the market, variablespeed solutions are on the advance. Cost Down Profit Up Precise bending result at fast speed Minimalized tool change and adjustment time Maximized speed and safety Energyefficient Hydraulics with Variable peed Pump Drives Energy consumption has a significant effect on Total Cost of wnership of plant and machinery: even with standard machines, the energy consumption represents 30% of total costs, and with particularly energyintensive applications, this share is remarkably higher. High Capacity Low Power Consumption High Capacity Robust Body Perfect Precision Winning Ergonomic Advantages High energysaving potential Decreased operating costs Clearly reduced cooling effort perational reliability High availability Lower investment ystem safety Futureoriented technology Remarkable noise reduction Fewer secondary measures Ease of integration of flexible check functions Decrease in the number of expensive machine failures Compliance with EU Directives 4 5
4 Comparison of Energy Consumption of a Press Brakes Fast Increase in Efficiency in Production ADervo is high modularity of hydraulics also opens up economic options on existing plant and machinery by substituting fixed displacement power units by variablespeed pump drives with little effort. Electric Consumption Cost Down Profit Up Energy aver ervo 3.38 kwh Energy aving %72 Accurate on each cycle Regular Press Brakes,30 kwh for 175 t. Economy Proof Hipeed & Repeatability kwh ADervo Press Brakes Main components Regular Press Brakes Energy aving Less Noise Level Depending on cycle characteristics and rating, variablespeed pump drives achieve energy savings ADervo positioning accuracy Less Noise Level at target position ervomotor Hydromotorpump (4quadr. oper.) ervo controller IndraDrive C oftwaretechnology function Parameter Bell housing and coupling Power unit (il tank, accessories) Valve block, prefill valve Cylinder Physical characteristics Control of position Control of pressure/load pressure pen/closed hydraulic circuit 4quadrant operation Productivity %60 more productivity with %72 less energy consumption at work. 6 7
5 Fast, Efficient, Modern trong Back Gauge ystem ADervo eries press brakes, designed with high technology to increase efficiency on precise part bending. Quality approved components used. tress relieved made on bodies for long life and precise bending. Precise X Reliable trong R Hydraulic ystem Top Beam LED Illumination CE afety ystem ModEva 15 T Control Unit Fast and high accuracy afe movement Resistance to crash Maintenance free Adjustment availability at every point CNC back gauge X R Z manuel X Z Linear Guided Front upport Arms 2, 4, 5 or 6 Axis Back Gauge R General pecifications CNC Crowning Why DURMA Back Gauge? Most important feature to achieve perfect bending is the stability and the design of the back gauge, which allows an impeccable and correct product to be produced. Z1 CNC optional back gauge X R X R Z1, Z2 X R Z1, Z2, Delta X Z2 High sensitivity, tress relieved steel construction body, long life Mono Block Frame Automatic calibration and first start up DURMA designed and copyrighted guiding system Ball crew and linear guide integrated perfect back gauge system Durable, long life and sensitive bending capable special hardened top tools uitable for segmented tools special and fast tool holding system ensitive solutions on long and deep bending High accuracy linear scales CE safety standards The high speed ballscrew back gauge system movement is also supported with linear guides, which helps the back gauge achieve long life, greater sensitivity and strengthens against any collisions. pecial designed finger blocks with steps to achieve maximum stability can also be supplied for every kind of bending solution. Z1 R1 X1 Z2 R2 X2 Best quality world wide accepted hydraulic and electric components 8 9 CNC optional back gauge X1 X2, R1 R2, Z1 Z2
6 Tool Holders and Tools Bending performance increased using with high quality European clamping system and easy to use. Narrow table designed for European style tool holder and Z bending. DURMA is your solution partner with various tool options. afe and Accurate Bends with Top Quality Equipments Crowning ystem Manual or CNCcontrolled motorized crowning system simplifies bending, by adjusting each point of the bending parts to acquire straight bends. The need for shimming is eliminated. CNC Crowning ystem European Clamping ystem European Type Bottom Tool (4V Die) Linear Guide Front heet upports Rugged support arms with tilting stops are mounted on a linear guide rail system. This allows fingertip lateral adjustment as required by the bend length of the part. They are also equipped with side gauges for the fast, easy, and accurate feeding of parts small or large. Linear Guide Front heet upports Quick Release Clamping Wila Bottom Tool Clamping CE afety ystems ur machines are designed in accordance with CeNorms to ensure your safety with hydraulic, electric, appropriate height covers and laser light curtains. CE safety in tandem machines are also provided with light barriers. Wila Top Tool Clamping DURMA Multi V Bottom Tool Ce Laser afety ystem table Top Beam Movement By using long and planar guiding surfaces, all the disadvantages of point guiding are eliminated 0% free bending space: guiding system that eliminates bending between frame has been moved to the outside of the frame. DURMA Top Tool Degree Endless Bend
7 Now Bending is More Easier ModEva 15T DA66T DURMA ANGLE MEAUREMENT AP3 AP4 HEET FLLWER 15" color Touch creen nscreen finger profile drawing Automatic bend listing Very simple and convenient data transfer Higher productivity thanks to easy and rapid Multisimulation capability imulation criteria for better sheet management Windows XPe for multitasking and file management EC safetycycle management Ethernet for easy communication Bundled ffline oftware 2D graphical touch screen programming mode 3D visualisation in simulation and production 17" high resolution colour TFT Full Windows application suite Delem modusys compatibility UB, peripheral interfacing User specific application support within the controllers multitasking environment ensor bending & correction interface RBTIC LUTIN Modeva Premium DA69T Full 3D simulation Multiple view points while working 3D collision detection User defined table for bend deduction Rapid solution computation Importing 3D models (MetaBEND, IGE) Automatic Tool hape election Videolike bend simulation. Almost unlimited quantity of programs and sequences Higher grade of efficiency 3D and 2D graphical touch screen programming mode 17" high resolution colour TFT Minimal set up time Delem modusys compatability ensor bending correction interface 1 GB memory capacity Integrated EMPanel 80x24 pixels, 16bit colour 3D graphics acceleration 13
8 tandard & ptional Equipment Fast on ervice and pare Parts tandard Equipment Y Y1, Y2, X, R (4Axis) X=650mm X,R (AL double gayt ) DBEND 3D CAD/CAM Importing & imilation Program Control Unit CNC ModEva15T or 66T CE BLVT safety only for tandem machines ervo motor back gauge & linear guided & ballscrew system (XR) CNC crowning European style tool clamping system liding front arms (With Tlot and stopper) World standards special design hydraulic block and valves World standard electric equipment DURMA provides the best level of service and spare parts with qualified personnel and spare parts in stock. ur experienced and professional service personnel are always ready at your service. ur professional training and application enriched courses will give you an advantage to use our machinery. ptional Equipment Control unit ModEva Premium or 69T CE Manuel F. AKA II M FPCBC + safety covers with switch CE F. AKALC II AKA3 M Motorized + FPC (safety PLC) CE BLVT safety only for tandem machines Z1, Z2 axis X1, X2 axis R1, R2 axis Delta X axis ± 5 mm with CNC Controlled X axis = 00 mm light barrier back protection AP3AP4 sheet following system Height adjustable laser angle measurement system Quick release clamping system Hydraulic and pneumatic tool clamping systems Bottom and top tools Bottom tool separation system Parking area Central lubrication system il cooler Additional back gauge finger and sliding front support arms pecial packing for overseas shipments After ales ervice Consultancy pare Parts olution Center R&D Center ervice Agreements oftware Flexible olution Training 14 15
9 L H D C E ADervo erisi Teknik Detaylar F G W B A ADervo eries Bending Force (Ton) Bending Length (mm) A Distence Between Columns (mm) B troke (mm) C Daylight (mm) D Throat Depth (mm) E FTable Height (mm) Table Width (mm) G Working peed Y Rapid peed (mm/sec) Y Working peed (mm/sec) Y Return peed (mm/sec) X Axes Working peed (mm/sec) R Axes Working Distance (Motorized) 650 X Axes Distancei Motor Power Length (mm) Width (mm) Height (mm) L W H Weight Approx. (kg) ADervo ADervo ADervo ADervo ADervo ,1 x ADervo ,2 x ADervo ADervo ,1 x ADervo ADervo ,1 x ADervo ,2 x ADervo ,1 x ADervo ,2 x ADervo X * 750 mm throat depth ** mm throat depth Machines set according to optimum values. : tandard : ption 16 17
10 18 19
11 Today, Tomorrow and Forever With You... s(mm) V b r i ,3 1,7 2,5 2 1,5 6, , , ,2 4 7, , ,4 7,5 11, ,8 14, , , , , , , F: Bending Force (Ton) L: Length (mm) Ri: Inside Radius (mm) Rm: Material Tensile trength (dan/mm²) V: Channel Width (mm) B: Minimum heet Bending ide (mm) : Thickness (mm) ADervo Press Brakes ERIE 20
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