HYDRAULIC PRESS BRAKE GUILLOTINE SHEAR

Transcription

1 HYDRAULIC PRESS BRAKE GUILLOTINE SHEAR

2 ALPMAC is a successful specialist in developing and manufacturing innovative sheet metal working machines. Its extensive production facility is based in Konya, Turkey. ALPMAC presents itself to its customers as a guarantor of functionality, process reliability, and cost effectiveness. ALPMAC is committed to the task of providing highest quality, efficient procedures in manufacturing sheet metal products, and provides solutions for everyone who works with sheet metal. In joint elaboration with craftsman s businesses and manufacturing companies in the sheet metal industry, ideal solutions are found and provided for nearly any problem occurring during manufacturing processes. We at ALPMAC are dedicated to provide optimized machinery of maximum economy and flexibility to our customers. Our strength in innovation is within our in-house design and engineering capacity that goes along with a high degree of our broad range of manufacture. Starting with convenientlyequipped basic models, our machines can be extended for optimum results. Whether you require sector-standardized adaptations or custom solutions with numerous options 2

3 of equipment components, we can fulfill nearly any of our cutomers requests. Reliability, stability, innovation and partnerships with customers, traders and suppliers are the basic values behind our corporate management style. In addition to a comprehensive product program, we offer consultation services in which the company can make its decades of experience with sheet metal working machines useful to its customers. By exclusively using highest-quality components, ALPMAC is internationally competitive and places emphasis on quality consciousness as a basic principle. The products of ALPMAC stand up to highest quality standards and conform to certifications of the CE Conformity, as well as to safety regulations of the European Union. 3

4 CNC HYDRAULIC PRESS BRAKE A Series GENERAL SPECIFICATIONS Axes configurations, A series press brake can configure 3 axes (Y1, Y2, X) and maximum 4 axes (Y1, Y2, X, R) A series controller is standard numerically ESA625 Delem DA-52, 2D graphical based controller ESA630, Cybelec Touch 8, Cybelec Touch 12 or Delem DA56s preferable optionally also. Frame steel constructions manufacturing certificated raw material has been designed according optimal and minimum deflections resistance criteria of design and analyses requirement Steel constructions productions by modern and advanced CNC machining center. Hydraulic cylinders, manufactured as precision from solid full material in ALPMAC facilities and made honed. Hydraulic pistons, manufactured from forged steel, hardened, grinding is done, and chrome-coated in ALPMAC facilities. Hydraulic block and valve made in Germany, originally, high level type for performance and stability. ALPMAC press brake have special hydralic pump have high effiency condition of low and high pressure range Low electricity consumptions concept with special hydraulic design and components Automatically reference Pressing force tonnage automatically calculated according material thickness, tools and checking tools damage and machine safety Stroke adjustment, retract features automatically Programmable bending fast down and return speed with slow up functions Save and recall bending programs, and searching different criteria tools material 2 working mode, full automatically and manual C frame shape linear scale holders for body deflections compensations, and protected cross working Overload alarm system electronically Hydraulic maximum limit protect system with safety valve group Calculations unfolded length, automatically and programmable bend order features, according to the material thickness, material type, tools features WILA typ manual or motorized crowning systems with opposing wave optionally CONTROLLER ESA625 7 TFT Numerical Offline Software Delem DA-52s 6.4 TFT Numerical ESA Colored Graphical Offline Software Cybelec Touch 8 2D Graphical Touch Screen 8 Manual Bend Order Calculations 4 Axes Cybelec Touch 12 2D Graphic Touch Screen 12 Automatic Bend Order Calculations 4 Axes Delem DA-56s Windows 10 Colored Graphical 4

5 Y1, Y2, X+R (MANUAL) AXIS CONFIGURATION 5

6 A Series STANDARD CONFIGURATIONS 3 axes: Y1, Y2, X + (R manual) axis S troke 210 mm-260mm Throat 310 mm CNC controller ESA525 Offline software Quick clamping promecam type top tool system Special high effiency pump for low electrical consumption Original Hoerbiger or Bosch Rexroth complete sealed up hydraulic systems Germany produced with CE norms compatible Schneider- Siemens etc. electrical components, with ventilations electrical cabinet Stand type multi-functions control panel and foot pedal with CE norms compatible Accurate, high accuracy, +- 0,005 mm linear scale (Up to) 120 mm/second upper beam approach speed (Up to) 120mm /second upper beam return speed Heavy duty robust, cnc controlled back gauge guided with ball shaft and slide Sliding front support arm system for support bending Precision +- 0,05mm AC motorized, back gauge system with driver X axis stroke 500 mm Back gauge speed 100mm /second Movable back gauge fingers along of bending length by manually Protect covers at the side Top tool clamping Promecam system Top tools hardened, grinded standard 835mm lengths, 66,6mm (1260)-105mm (1281) ( 400 ton and over ) high Bottom tools hardened, grinded standard 835 mm lengths, 60x60mm, 4 channels 16/22/35/50 mm (2067) or 70 x 70 mm full length bottom tool Narrow table or wide table with T slot CE conformity light guard rear of press category 4 Complete electrical switch board and control panel for 400V AC 3 phase 50Hz ALPMAC Press Break A -Series Press Force ton. Bending lenght Distance Between Columns Y Axis Stroke Daylight Throat Table Height Table Height Bellow Ground Backgauge Speed A B C J D E F X Axis X-R Axis mm mm mm mm mm mm mm X Axis Speed X Axis Speed R Axis Speed (mm/s) (mm/s) (mm/s) A A A A A A A A A A A A A A A A A A A Design and specifications are subject to change without notice For Special requirement and option please contact us 6

7 OPTIONAL EQUIPMENTS Cybelec DNC60 or Delem DA52s CNC control unit ESA630, 2D graphical colored CNC control unit (automatic search bend order, optimizations collision check ), 7 inch, LCD, graphical colored Cybelec Touch 8, 2D Graphic Touch Screen 8 manual bend order calculations 4 axes with offline software PC1200 Cybelec Touch 12, 2D Graphic Touch Screen 12 automatic bend order calculations 4 axes with offline software PC1200 Delem DA-56s, 2D graphical colored CNC control unit automatic search bend order optimizations collision check with offline software profile TL WILA typ opposing wave manual Crowning (Anti-deflections) System WILA typ opposing wave motorized crowning (anti-deflections) system X+R 2 axis back gauge Longer X axis range (stroke) 750mm or 1000mm DFS laser beams finger protections in front NON CE CE conformity with AKAS Laser finger protections manual and safety PLC CE conformity with AKAS Laser finger protections motorized and safety PLC CE Conformity with DSP finger protections manual and safety PLC Light barriers in front ( for tandem applications ) Additional extra back gauge fingers Additional extra front support arms WILA type hydraulic or mechanic top tool clamping system WILA type hydraulic or mechanic bottom tool clamping system Hydraulic Promecam type top tool clamping system American type compatible top tool clamping system Special stroke, special throat according requirements Extra control panel foot pedal T slot on table Heat exchanger (oil cooler) by air or by chiller Oil heating unit Special Color ROL1 or ROL2- ROL4 top tool clamping systems V 60hz operating voltage V 60hz operating voltage V 60Hz and 440V-480V 60 Hz double operating voltage (by preliminary preparation) Backgaguge Stroke Lenght Height Width Crowning Y Rapid Approach Speed Y Pressing Speed Y Return Speed Hydraulic Oil tank Main motor Weight X Axis G H L mm mm mm mm Manual Motorized mm/sec mm/sec mm/sec lt. kw kg , , , , , , , ,

8 CNC HYDRAULIC PRESS BRAKE B Series GENERAL SPECIFICATIONS Axes configurations, B series press brake can configure 3 axes (Y1, Y2, X) and maximum 4 axes (Y1, Y2, X+R) or 6 axes (Y1, Y2, X+R, Z1+Z2 ) B series controller is standard graphically 2D Cybelec Touch8, 2D-ESA 630, Delem DA-52s, Cybelec Touch 12, Cybelec ModEva 19T, Delem DA56s, Delem DA58T preferable optionally also. Frame steel constructions manufacturing certificated raw material has been designed according optimal and minimum deflections resistance criteria of design and analyses requirement Steel constructions productions by modern and advanced CNC machining center. Hydraulic cylinders, manufactured as precision from solid full material in ALPMAC facilities and made honed. Hydraulic pistons, manufactured from forged steel, hardened, grinding is done, and chrome-coated in ALPMAC facilities. Hydraulic block and valve made in Germany, originally, high level type for performance and stability. ALPMAC press brake have special hydralic pump have high effiency condition of low and high pressure range Low electricity consumptions concept with special hydraulic design and components Automatically reference Pressing force tonnage automatically calculated according material thickness, tools and checking tools damage and machine safety Stroke adjustment, retract features automatically Programmable bending fast down and return speed with slow up functions Save and recall bending programs, and searching different criteria tools material 2 working mode, full automatically and manual C frame shape linear scale holders for body deflections compensations, and protected cross working Overload alarm system electronically Hydraulic maximum limit protect system with safety valve group Calculations unfolded length, automatically and programmable bend order features, according to the material thickness, material type, tools features WILA typ manual or motorized crowning systems with opposing wave optionally CONTROLLER Delem DA-52s 6.4 TFT Numerical Offline Software Standart Cybelec Touch 8 2D Graphical Touch Screen 8 Manual Bend Order Calculations 4 Axes Offline Software Standart ESA Colored Graphical Offline Software Delem DA-56s Windows 10 Automatic Bend order Colored Graphical Offline Software Delem DA-58T Windows 15 Touch Automatic Bend order Colored Graphical Offline Software Cybelec Touch 12 2D Graphic Touch Screen 12 Automatic Bend Order Calculations 4 Axes Cybelec ModEva 19T 2D/3D Graphic Touch Screen 19 Automatic Bend Order Calculations 8

9 2D GRAPHICAL SCREEN STANDARD HIGH PERFORMANCE HIGH ACCURACY Standart Cover 9

10 B Series STANDARD CONFIGURATIONS 3 axes: Y1, Y2, X axis High stroke 260 mm Large throat 400 mm CNC controller ESA630, Cybelec Touch 8 or Delem DA52s Delem Profile TL or Cybelec PC1200 or ESA offline software Special high effiency pump for low electrical consumption Original Hoerbiger Bosch Rexroth Complete sealed up hydraulic systems Germany produced with CE norms compatible Schneider- Siemens etc. electrical components, with ventilations electrical cabinet Stand type multi-functions control panel and foot pedal with CE norms compatible Accurate, high accuracy, +- 0,005 mm Heidenhein or Givi optic linear scale (Up to) 120 mm/second upper beam approach speed (Up to) 120mm /second upper beam return speed Heavy duty robust, cnc controlled back gauge guided with ball shaft and slide Sliding front support arm system for support bending Heavy duty rigid, cnc controlled back gauge Precision +- 0,03mm servo motorized, back gauge system with driver X axis stroke 750 mm Back gauge speed 500mm /second Movable back gauge fingers along of bending length by manually Protect covers at the side Top tool clamping Promecam system Top tools hardened, grinded standard 835mm lengths, 66,6mm (1260)-105mm (1281) ( 400 ton and over ) high Bottom tools hardened, grinded standard 835 mm lengths, 60x60mm, 4 channels 16/22/35/50 mm (2067) Narrow table or wide table with T slot CE conformity light guard rear of press category 4 Complete electrical switch board and control panel for 400V AC 3 phase 50Hz Back Gauge Heavy Duty Rigid Servo Driven Single Axes X (R Manual) Heavy Duty Rigid Servo Driven 2 Axes X + R Back Gauge Heavy Duty Rigid Servo Driven 5 Axes X+X5+R+Z1+Z2 Back Gauge Crowning (Anti-Deflections) System Rear Side Safety WILA TYP Opposing wave Manual Crowning System WILA TYP Opposing wave Motorized Crowning System Rear Side Protection Cover Rear Light Guard Category 4 10

11 OPTIONAL EQUIPMENTS Cybelec Touch 12, 2D Graphic Touch Screen 12 automatic bend order calculations 4 axes Cybelec ModEva 19T, 2D/3D Graphic Touch Screen 19 Automatic Bend Order Calculations Delem DA-56s, 2D graphical colored CNC control unit (automatic search bend order optimizations collision check ) Delem Profile T3D and 3 dimension and DXF import offline software WILA typ opposing wave manual crowning (anti-deflections ) system WILA typ opposing wave motorized crowning (anti-deflections ) system X+R 2 axis back gauge Longer X axis stroke 1000mm CE conformity with AKAS Laser finger protections manual and safety PLC CE conformity with AKAS Laser finger protections Motorized and safety PLC CE Conformity with LASERSAFE Laser finger protections and safety PLC CE Conformity with DSP finger protections manual and safety PLC DFS Laser beams finger protections in front Non CE Light barriers in front ( for tandem applications) Additional extra back gauge fingers Additional extra front support arms WILA type hydraulic or mechanic top tool clamping system WILA type hydraulic or mechanic bottom tool clamping system Hydraulic Promecam type top tool clamping system American type compatible top tool clamping system Longer stroke and throat 500mm throat and 300mm stroke Special stroke, special throat according requirements Extra control panel foot pedal T slot on table Heat exchanger (oil cooler) by air or by chiller Oil heating unit Special color ROL1 or ROL2- ROL4 top tool clamping systems V 60hz operating voltage V 60hz operating voltage V 60Hz and 440V-480V 60 Hz double operating voltage (by preliminary preparation) Green Collection for energy saving Safety and Equipments Manual Akas Laser (CE) Motorized Akas Laser (CE) DSP Laser (CE) DSF Laser Light Barrier Other Equipments Bottom and Top Tools WILA Tool Clamping System Hydraulic Clamping Sliding Front Support Arms Tool Cabinets 11

12 B Series TECHNICAL FEATURES ALPMAC Press Break B -Series Press Force ton. Bending lenght Distance Between Columns Y Axis Stroke Daylight Throat Table Height Table Height Bellow Ground Backgauge Speed Servo axis Backgaguge Stroke A B C J D E F X Axis X-R Axis X Axis G mm mm mm mm mm mm mm X Axis Speed X Axis Speed (mm/s) (mm/s) (mm/s) Lenght R Axis Speed mm mm B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B Design and specifications are subject to change without notice For Special requirement and option please contact us 12

13 Height Width Crowning Y Rapid Approach Speed Y Pressing Speed Y Return Speed Hydraulic Oil tank Main motor Weight H mm L mm Manual Motorized mm/sec mm/sn. mm/sec lt. kw kg , , , , , , , , , , , , , , , , , , , ,

14 CNC HYDRAULIC PRESS BRAKE C Series GENERAL SPECIFICATIONS Axes configurations, C series press brake can configure 4 axes (Y1, Y2, X, R) and maximum 12 axes (Y1, Y2, X1, X2, R1, R2, Z1, Z2, AP3, AP4...) C series, standart WILA typ motorized crowning systems with opposing wave. C series controller is standard 2D/3D colored graphical big screen standard Cybelec ModEva 19T, Delem 58T ESA640 or 3D CNC s Cybelec ModEva RA, Delem 66T, Delem 69T or ESA660W preferable optionally also. Automatically calculations unfolded length, automatically and programmable bend order features, according to the material thickness, material type, tools features standard. 2D/3D graphical color controller provided optimizations of automatically search bend order with collisions check for bending parts Frame steel constructions manufacturing certificated raw material has been designed according optimal and minimum deflections resistance criteria of design and analyses requirement Steel constructions productions by modern and advanced CNC machining center. Hydraulic cylinders, manufactured as precision from solid full material in ALPMAC facilities and made honed. Hydraulic pistons, manufactured from forged steel, hardened, grinding is done, and chrome-coated in ALPMAC facilities. Hydraulic block and valve made in Germany, originally, high level type for performance and stability. ALPMAC press brake have special hydraulic pump have high effiency condition of low and high pressure range Low electricity consumptions concept with special hydraulic design and components Automatically reference Pressing force tonnage automatically calculated according material thickness, tools and checking tools damage and machine safety Stroke adjustment, retract features automatically Programmable bending fast down and return speed with slow up functions Save and recall bending programs, and searching different criteria tools material 2 working mode, full automatically and manual C frame shape linear scale holders for body deflections compensations, and protected cross working Overload alarm system electronically Hydraulic maximum limit protect system with safety valve group Calculations unfolded length, automatically and programmable bend order features, according to the material thickness, material type, tools features CONTROLLER Delem DA-58T 4 Axes Windows 15 Touch Automatic Bend order Colored Graphical Offline Software Cybelec ModEva 19T 2D/3D Graphic Touch Screen 19 Automatic Bend Order Calculations ESA640 Windows 15 Graphical Offline Software Delem 66 Touch With offline software Windows 17 3D Delem 69 Windows 17 With offline soft plus DXF import 3D ModEva RA Premium Windows 15 3D Offline Software ESA660W Windows 19 Graphical Offline Software 14

15 300 MM STROKE 500 MM THROAT STANDARD BIGGER, FLEXIBLE AND POWER FULL HIGH LEVEL 15

16 C Series STANDARD CONFIGURATIONS 4 axes: Y1, Y2, X, R Axis High exceptional, high stroke 300 mm Big exceptional, big throat 500 mm Delem 58T CNC control unit (touch screen visualizations for machine, parts, tools, back gauge ) with offline software profile TL, max. 4 axes ESA 630 2D colored graphical CNC control unit (15 inch TFT Windows) with offline software Cybelec ModEva 19T, 2D/3D Graphic Touch Screen 19 Automatic Bend Order Calculations WILA typ opposing wave motorized crowning (anti-deflections ) system Special high effiency pump for low electrical consumption Original Hoerbiger Bosch Rexroth Complete sealed up Hydraulic Systems Germany produced with CE norms compatible Schneider- Siemens etc. electrical components, with ventilations electrical cabinet Stand type multi-functions control panel and foot pedal with CE norms compatible Accurate, high accuracy, +- 0,005 mm optic linear scale (Up to) 120 mm/second upper beam approach speed (Up to) 120mm /second upper beam return speed Sliding front support arm system for support bending Heavy duty rigid, cnc controlled back gauge Precision servo motorized, back gauge system with driver X axis stroke 750 mm Movable back gauge fingers along of bending length by manually Protect covers at the side Top tool clamping Promecam system Top tools hardened, grinded standard 835mm lengths, 66,6mm (1260)-105mm (1281) ( 400 ton and over ) high Bottom tools hardened, grinded standard 835 mm lengths, 60x60mm, 4 channels 16/22/35/50 mm (2067) Narrow table or wide table with T slot CE conformity light guard rear of press category 4 Complete electrical switch board and control panel for 400V AC 3 phase 50Hz Back Gauge Heavy Duty Rigid Servo Driven 2 Axes X + R Back Gauge Heavy Duty Rigid Servo Driven 5 Axes X+X5+R+Z1+Z2 Back Gauge Heavy Duty Rigid Servo Driven 6 Axis X1+X2+R1+R2+Z1+Z2 Tower Typ Back Gauge Crowning (Anti-Deflections) System Rear Side Safety WILA TYP Opposing wave Manual Crowning System WILA TYP Opposing wave Motorized Crowning System Rear Side Protection Cover Rear Light Guard Category 4 16

17 OPTIONAL EQUIPMENTS ModEva RA Premium, Windows 15 3D, software package (DXF) - solid works (SAT IGES) file transfer parts tools. Delem 66T, Delem 69T, 3D colored graphical touch screen CNC control unit with Profile T3D and DXF imports package ESA660W, 3D colored graphical CNC control unit with offlline software WILA typ opposing wave motorized crowning (anti-deflections) system X, R, Z1+Z2 4 axis back gauge X1+X2, R, Z1+Z2 5 axis back gauge X1+X2, R1+R2, Z1+Z2 6 axis back gauge X5 axis adaptive Longer X axis stroke 1000mm CE conformity with AKAS Laser finger protections manual and safety PLC CE conformity with AKAS Laser finger protections motorized and safety PLC CE conformity with DSP Laser finger protections manual and safety PLC DFS Laser beams finger protections in front non CE Light barriers in front (for tandem applications) Additional extra back gauge fingers Additional extra front support arms WILA type hydraulic or mechanic top tool clamping system WILA type hydraulic or mechanic bottom tool clamping system Hydraulic Promecam type top tool clamping system American type compatible top tool clamping system AP3+AP4 axis front sheet support follower CNC controlled T slot on table Heat exchanger (oil cooler) Oil heating unit Special color Extra back gauge fingers Extra front support arms Extra control panel foot pedal ROL1 or ROL2- ROL4 top tool clamping systems Special stroke, special throat V 60hz operating voltage V 60hz operating voltage V 60Hz and 440V-480V 60 Hz double operating voltage (by preliminary preparation) Green Collection for energy saving Safety and Equipments Manual Akas Laser (CE) Motorized Akas Laser (CE) DSP Laser (CE) Other Equipments Bottom and Top Tools WILA Tool Clamping System Sliding Front Support Arms Special Throat Green Collection 17

18 C Series TECHNICAL FEATURES ALPMAC Press Break C -Series Press Force ton. Bending lenght Distance Between Columns Y Axis Stroke Daylight Throat Table Height Table Height Bellow Ground Backgauge Speed Servo axis Backgaguge Stroke A B C J D E F X Axis X-R Axis X Axis G H mm mm mm mm mm mm mm X Axis Speed X Axis Speed (mm/s) (mm/s) (mm/s) Lenght Height R Axis Speed mm mm mm C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C Design and specifications are subject to change without notice For Special requirement and option please contact us 18

19 Width Crowning Y Rapid Approach Speed Y Pressing Speed Y Return Speed Hydraulic Oil tank Main motor Weight L mm Manual Motorized Standart mm/sec Standart lt. kw kg mm/sec mm/sec mm/sec mm/sec , Standart , Standart , Standart , Standart Standart Standart , Standart , Standart Standart Standart Standart , Standart Standart Standart Standart , Standart , Standart Standart Standart Standart , Standart , Standart Standart , Standart , Standart Standart Standart , Standart Standart Standart Standart Standart Standart

20 MECHANICAL GUILLOTINE SHEAR M Series STANDARD CONFIGURATION Monoblock rigid frame provide maximum cutting accuracy, NC control unit (3mm shears are without NC controller) Motorized automatic, digital controlled backgauge 750mm, (3mm shears backgauge are standard manuel 550mm) Schneider-Siemens electrical components, with ventilations electrical cabinet Mechanical sheet hold down system holds the sheet in place during the cutting process. Easy operable blade gap adjustment system by arm Roller bearings on the table to help feeding sheets to the machine easily 750mm Front support arms with scale Foot pedal stand and control unit for single or multi cutting operations Category 4 light guards with CE conformity Emergency stop button Protections cover at side Illumination Complete electrical switch board and control panel for 400V AC 3 phase 50Hz OPTIONAL EQUIPMENTS Touch screen CNC controller NC controller for 3mm shears Pneumatic sheet support system and sheet sliding Angular gauge, adjustable sliding T slot (0-180 degree) on front Longer front support arms Back gauge travel 1000 mm mm CONTROLLER BRL 401 Standart Elgo P40T 20

21 CUTTING FOR THIN SHEET MATERIAL UP TO THICKNESS OF 4 MM M Series Unit M M M M M Cutting Capacity 450 N/mm² Cutting Lenght mm Cutting Angle < Motor Power Kw 4 4 7,5 7,5 7,5 Stroke Per Minute 1/dak Working Height F mm Table Width mm Back Gauge Travel mm Length U mm Width G mm Height Y mm Approximate Weight Kg Design and specifications are subject to change without notice For special requirement and option please contact us Equipments Angular Adjustable Gauge Electrical Cabinet Pneumatic Sheet Support System Rear Protection Light Beams 21

22 ROBUST POWERFULLY HYDRAULIC SWING BEAM SHEARS S Series GENERAL SPECIFICATIONS Developed ALPMAC swing beam shears working 25 cutting stroke per minute Twin speed system, cutting thin sheets, up to 50% faster cutting and efficiency gains achieved with high speed, Slow speed working mode provide with precise cutting for thick material High cutting quality with low cutting angle design machine concepts Fixed angle construction feature Automatically blade gap and stroke adjustment by CNC controller according to customer s request Designed heavy-duty rigit body concept in order to prevent deflections. Back gauge stroke 1000 mm. Rigid back gauge, accuracy performed with linear ball shaft, without backlash guide Programmable back gauge has 0,1 mm positioning tolerance and retract features. Automatic swing-up feature of backgauge after 1000mm to feed longer sheets easily CONTROLLER Elgo P40T Cybelec Touch 6 Delem Dac310s Delem Dac360s Equipments Automatic Swing Back Gauge After 1000mm Sheets Blade Gap Adjustment System Pneumatic Sheet Support System Return to Sender (RTS) Automatic Blade Gap Motocut System Protection Openable 1000 mm Rear Protection Light Beams Throat CNC Front Arms Conveyor and Stacker System 22

23 HIGH SPEED CUTTING QUANTITY TWIN SPEED SYSTEM FOR MORE PRODUCTIVTY 23

24 S Series STANDARD CONFIGURATIONS CNC touch screen controller Adjustable easily blade gap setting system for precise cutting and long life blade s Turn able movable controller arm Table with roller bearing to help feeding sheets to the machine easy operations and prevents scratching of the sheet Monoblock, heavy steel frame using rigid structural steel produced with modern manufactured methods Motorized back gauge CNC controlled 1000 mm stroke with ball shaft and guide system. CNC programmable back gauge features, with retract and swing up features for longer sheets Sheet hold down system, hydraulic holds the sheet in place during the cutting process. Alpmac hydraulic cylinders, processed as precise from solid full material and made honed in Alpmac facilities. Alpmac hydraulic pistons, processed from forged steel, hardened, grinding is done, and chrome-coated. Manually operations blade gap adjustment system Adjustable bottom blade holder Twin speed machine concept Front finger protection open able 1000 mm Short stroke working mode on the control panel for increase stroke number for short cutting efficiency High quality alloy material bottom and upper blade for long life Upper blade 2 edges bottom blade 4 edges, Free maintenance dry ball joint system for eccentric system driven Hoerbiger or Bosch Rexroth low maintenance hydraulic block Schneider- Siemens etc. electrical components, with ventilations electrical cabinet Stand type foot pedal suitable for serial cutting operation and setting blade adjustment Front support arms 1000mm, with scale and flip over stops in T slot Protection covers for back and side Category 4 CE conformity rear light guard Cutting line with shadow, illuminations Oil tank level indicator Complete electricalswitch board and control panel for 400V AC 3 phase 50Hz ALPMAC Shear S series S S S S S S Cutting Capacity (450N/mm 2 ) Cutting Capacity (700N/mm 2 ) Cutting Length A Cutting Angle 1,5 1,5 1,5 1,9 2 2,1 Hold Down Cylinder Speed Stroke per Minute / High Speed TWIN 20/25 19/24 18/23 13/19 13/19 10/14 Distance Between Columns B Table Height C Table Width D Throat Depth E Backgauge Travel Distance Stroke Lenght F Height H Width G Transportation Lenght Transportation Height Transportation Witdh Hydraulic Tank Capacity Motor Weight Design and specifications are subject to change without notice For special requirement and option please contact us 24

25 OPTIONAL EQUIPMENTS MotoCut (bladegap, stroke) OPTIONS automatically stroke, blade gap adjustment driven motorized by CNC Cybelec Touch6 Delem DAC310s Delem DAC360s Pneumatic sheet support system Angular adjustable gauge for cutting angle parts Front finger protection open able 1000 mm Special throat 500mm Finger protection for front with light guard Category 4 with CE conformity Special blade for kind of cutting material stainles steel Longer front support arms V 60hz operating voltage V 60hz operating voltage V 60Hz and 440V-480V 60 Hz doubleoperating voltage (by preliminary preparation) S S S S S S S S S mm mm mm 2,25 2,75 1,5 1,5 1,5 1,8 2,15 2,03 1 degree unit 7/10 7/10 10/14 13/20 11/17 9/15 5/16 4/15 4/10 1/min mm mm mm mm mm mm mm mm mm mm mm lt kw kg 25

26 FRONT RETURN SYSTEM MECHANICAL SHEAR MS Series GENERAL FEATURES AND STANDARD EQUIPMENTS Ergonomic Design and rigid frame providing maximum cutting accuracy Manuel Backgauge with digital scale Schneider- Siemens electrical components with ventilations electrical cabinet 2 cutting edges for top and bottom blades produced from high alloy steel Mechanical hold down system Rectractable supporting table Selector switch, single or continuos cutting Foot pedal Emergancy stop button Back side protection cover Electrical for 3 phase, Hz, 220/240/440/480 voltages can be select Pneumatic sheet support system rear Supporting table with fixing slost over the full length of the machine OPTIONAL EQUIPMENTS Power adjustable width stop with position control, adjestment with push button Bevel gauge Longer Front support arms 26

27 MACHINE FRAME AND UPPER BEAM DESIGNED FOR MINIMUM DEFLECTION MS Series Stell 400N/mm Aluminium 250N/mm Stainless Stell 600N/mm Cutting Lenght Cutting Angle Stroke per minute Motor Power Table Width Table Height Backgauge Stroke Height Width Lenght Weight MS , ' MS , ' MS , ' MS , ' MS , ' MS , ' 25 7, MS , ' 25 7, MS , ' 25 7, STANDARD EQUIPMENTS FOR 2 MM AND 4 MM FRONT RETURN SYSTEM SHEARS MANUEL Backgauge 750mm stroke Top andbottomblades Finger guard and rear guard Portable foot control with emergency stop button 1 pcs. Front Square arm support Front return system Front support arm system Pneumatic sheet support system rear side Equipments Pneumatic sheet support table front return system Electrical cabinet Movable part collecting and stacking carrier car unit Manual backgauge adjustment with digital read out inch / metric 27

28 CNC HYDRAULIC GUILLOTINE SHEARS V Series GENERAL SPECIFICATIONS CNC controller Elgo P40 Touch or Cybelec Touch 6 Turnable moveble controller arm Table with roller bearing to help feeding sheets to the machine easy operations and prevents scratching of the sheet Monoblock, heavy steel frame using rigid structural steel produced with modern manufactured methods Automatic, CNC controlled motorized back gauge 1000 mm range (stroke) with ball shaft and guide system. CNC programmable back gauge features, with retract and swing up features for longer sheets Sheet hold down system, hydraulic holds the sheet in place during the cutting process. ALPMAC hydraulic cylinders, processed as precise from solid full material and made honed in ALPMAC facilities. ALPMAC hydraulic pistons, processed from forged steel, hardened, grinding is done, and chrome-coated. CNC controller automatic cutting angle adjustment operation CNC controller automatic blade gap adjustment operation CNC controller automatic stroke adjustment operation Front finger protection open able 1000 mm Adjustable bottom blade holder provide high precise robust set for long life blade Short stroke working mode on the control panel for increase stroke number for short cutting efficiency High quality alloy material bottom and upper blade for long life Bottom blade 4 edges, upper blade 2 edges Hoerbiger or Bosch Rexroth low maintenance hydraulic block Schneider-Siemens electrical components, with ventilations electrical cabinet Stand type foot pedal suitable for serial cutting operation and setting blade adjustment Front support arms 1000mm, with scale and flip over stops in T slot Protection covers for back and side Category 4 CE conformity rear light guard cutting line with shadow, illuminations Oil tank level indicator Complete electrical switch board andcontrol panel for 400V AC 3 phase 50Hz CONTROLLER Elgo P40T Cybelec Touch 6 Delem DAC360s ESA

29 VARIABLE RAKE ANGE CNC HYDRAULIC GUILLOTINE SHEARS 29

30 V Series STANDARD CONFIGURATIONS CNC controller Elgo P40 Touch or Cybelec Touch 6 Turnable moveble controller arm Table with roller bearing to help feeding sheets to the machine easy operations and prevents scratching of the sheet Monoblock, heavy steel frame using rigid structural steel produced with modern manufactured methods Automatic, CNC controlled motorized back gauge 1000 mm range (stroke) with ball shaft and guide system. CNC programmable back gauge features, with retract and swing up features for longer sheets Sheet hold down system, hydraulic holds the sheet in place during the cutting process. ALPMAC hydraulic cylinders, processed as precise from solid full material and made honed in ALPMAC facilities. ALPMAC hydraulic pistons, processed from forged steel, hardened, grinding is done, and chrome-coated. CNC controller servo valve driven automatic cutting angle adjustment operation CNC controller driven automatic blade gap adjustment operation CNC controller automatic stroke adjustment operation Front finger protection open able 1000 mm Adjustable bottom blade holder provide high precise robust set for long life blade High quality alloy material bottom and upper blade for long life Bottom blade 4 edges, upper blade 2 edges Hoerbiger or Bosch Rexroth low maintenance hydraulic block Schneider- Siemens etc. electrical components, with ventilations electrical cabinet Stand type foot pedal suitable for serial cutting operation and setting blade adjustment Front support arms 1000mm, with scale and flip over stops in T slot Protection covers for back and side Category 4 CE conformity rear light guard cutting line with shadow, illuminations Oil tank level indicator Complete electrical switch board andcontrol panel for 400V AC 3 phase 50Hz OPTIONAL EQUIPMENTS Pneumatic sheet support systems Delem DAC 360s or ESA525 Front finger protection open able full length Angular adjustable gauge for cutting angle parts Longer front support arms Special throat 500mm Finger protection for front light guard category 4 with CE conformity Special blade for kind of cutting material stainless steel V 60hz operating voltage V 60hz operating voltage V 60Hz and 440V-480V 60 Hz double operating voltage (by preliminary preparation) Equipments Automatic Swing Back Gauge After 1000mm Sheets Automatic Blade Gap and Angle Adjusment Pneumatic Sheet Support System Pneumatic System By Table Option Green Collection System Protection Openable 1000mm Rear Protection Light Beams Throat CNC Front Arms Conveyor and Stacker System 30

31 V Series Unit Cutting Length mm Cutting Capacity 450 N/mm² Stroke per min. Min 1/dk Max 1/dk Cutting Angle Degree 0,5-2 0,5-2 0,5-2 Number of Holddowns Holddown Force Backgauge course , ,5-2 Units Min-ton Max-ton mm Motor Power kw Oil Capacity It Front Arms Units Working Height mm F Length mm U Width mm G Height mm Y Approximate Weight Kg ,5-0,5-0,5-0,5-0,5-0, Design and specifications are subject to change without notice For Special requirement and option please contact us 31

32 BASIC UNIQUE PRES BRAKE TURNBEND TURN N BEND is a multi-function, precision bending machine, utilizing the well known and accepted concept of an indexing (rotating) lower die and related upper tooling. Additionally, to provide expanded versatility and capabilities, the standard TURN N BEND lower die can be easily and quickly removed; and in its place, optional conventional press brake tooling can be utilized for bending, forming and punching operations. Some of the various capabilities are illustrated below. DESIGN AND CONSTRUCTION The frame, bed and ram are of amply-proportioned, all-steel, wleded construction. A torsion bar is incorporated into the design and construtionof the ram in order to further assure rigidity and proper alignment. The standard lower die is intended for use in the manufacture of duct, roofing and related products and provides for almost every bending-related function fort hem. The die is easily rotated to put the required opening in the proper working position. Additionally, the unique design of the bed allows for the removal of the standard lower die and, in its place, the use of conventional press brake tooling, as described above and following, thereby increasing versatility and bending, forming and punching capabilities. UNUSUAL STANDARD FEATURES Form, hem, corner-bend and make standing lockseams, signs, roofing products and boxes with the standard upper and rotating lower dies. Make duct using modern tranverse duct systems, angular degree bends for damper blades, other locks and deep boxes and work heavier materials with optional accessories. Front-operated manule backbauge with 39 ³ 8 range and precision readout. Torsion bar mounted on the ram for extra strength, rigidity and parallelism. Single point adjustment of both depthof-stroke adjustment screws. lower die drilled and threaded for disappearing pin stops. Base drilled for clamps for conventionell lower die holders. 32

33 BASIC PRESS BRAKE, SINGLE TURNABLE V DIE, PRACTICALLY SOLUTION FOR ALL BENDING EASY OPERATION HYDRAULICS The hydraulic circuitry is simple, yet completely effective and efficient. It utilizes a robust pump of ample capacity and the necessary controls, including tonnage control (pressure adjustment) and overload protection, thus making damage to the machine from that cause almost impossible. The hydraulic system also provides rapid adjustment of stroke depth. MOTOR AND CONTROLS The motor and related controls operate the hydraulic pump and together, they are mounted on the base at the rear of the machine, where they are readily accessible for maintenance and service. electrics are for 3/60/220/440; and almost any other operating voltage can be supplied on request. In almost every case, the machine is delivered properly connected for the operating voltage requested by the Customer. A foot pedal on a trailing lead, low voltage at the operating controls and emergency stop control complete the control package. TOOLING In the standard arrangement the machine is equipped with the TURN-N-BEND rotatable lower die and full length 89 and 30 upper dies shown here: Additionally (and differing from other, otherwise similar machines) the TURN-N-BEND is designed to accept many sizes of standard, conventionell and even special types of press brake tooling, including lower die holder or adaptör for dies with or without tang. Thus the machine can be used with many size of single or multi opening lower dies and related upper forming dies (punches) or unitized punching tools. It is recommended that you contact your TURN- N-BEND represantive or a tooling manufacturer to discuss your specific requirements. A tonnage chart for bending is available on request. OPERATION With the standard die in the machine the required opening is properly positioned by the operator 33

34 TURNBEND STANDARD CONFIGURATIONS TURN-N-BEND rotating lower die 121 long, with four openings: 89 -⅞, 89 -⅜ : 30 - ½ ; 7 cross brake Groove 89 upper die, 121 long 30 upper die, 121 long Front-operated manuel backgauge, 39 ⅜ range, on RS models Torsion bar on ram Single point depth of stroke adjustment with readout for ram position Easily and rapidly by rotating the die with the appropriate handle and then locked into position. With the proper forming punch and lower die and any necessary accessories and with stroke length and depth of stroke adjusted as needed by the readity accessible and easily operated controls the workpiece is processed, using the movable foot control to actuate the ram stroke. In most cases only one operator is needed to handle the work; as an example with the disappering pin Rapid length of stroke adjustment with stops Support arms 39 ⅜ long Base drilled for clamps for conventional lower die holders Motor and controls low voltage at the controls Electrics for 3/60/220/400 Movable foot pedal on a trailing lead Hydraulic oil necessary wrenches gauges one operator can quickly and easily cross brake material for panels and rectangular duct. Jogging, inching and return of the ramto its top position from any point in the stroke are all standard functions. If the work to be done requires conventional press brake tooling rather than the TURN-N-BEND rotatable lower die it can be easily removed, replaced with the approprivate holder or adaptor and tooling and operated as described above. Operation and parts manuel OPTIONAL EQUIPMENTS Conventional press brake dies Special dies, adaptör plates and inserts Conventors for single phase operation Power depth of stroke adjusment with handwheel for extra fine adjustment and with digital readout The machine as a conventional press brake 34

35 TURNBEND Unit Capacitiy tons, U.S. tons, metric 25 22, ,36 Bending capacities in mild steel Using the ⅞ (22mm) opening in the standard lower die and related upper die 10" x 16 ga. 10" x 14 ga. With conventional press brake tooling using 1" (25mm) die opening 10" x 16 ga. 3050x1,5mm 8"x14 ga. 3050x1,8mm 6"x 13 ga. 1828x2,2mm 10" x 13 ga. 3050x2,2mm 8"x0,095" 2440x2,4mm 6"x 11 ga. 1828x3,0mm Length of stroke- adjustable to inch mm 3" 76 mm 3" 76 mm Stroke per minute, variable 20 to to 50 Maximum open heigth, without dies (A) inch mm 9" 230,5 mm 9" 230,5 mm Maximum clear heigth with standard rotatable lower die and related upper die in place (C) inch mm 1,57" 40 mm 1,57" 40 mm Height of standard lower die and block (B) inch mm 4,31" 110 mm 4,31" 110 mm Diameter of the rotatable die (E) 2,50" 63,5 mm 2,50" 63,5 mm Height of standard upper die and block (D) inch mm 3,19" 81 mm 3,19" 81 mm Motor HP 7½ 15 Backgauge range, front operated inch mm 39⅜" 1000 mm 39⅜" 1000 mm Front support arms, length inch mm 39⅜" 1000 mm 39⅜" 1000 mm Approximate weight lbs kg Approximate dimensions, without front arms and backgauge LxWxH (inch) LxWxH (mm) 150x36x x915x x38x x965x2010 * The right is reserved to make changes in design, construction and specifications 35

36 ALPMAC TAKIM TEZGAHLARI SAN. ve TİC. A.Ş. İhsaniye Mah. Cami Sok. No: 48/ Nilüfer / Bursa / Turkey info@alpmac.com