CNC HYDRAULIC PRESS BRAKE HPS SERIES OPTIMUM ACCURACY MACHINE CONFIGURATION TABLE CROWNING SYSTEM
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- Clifford Gervais Hopkins
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2 HPS SERIES CNC HYDRAULIC PRESS BRAKE OPTIMUM ACCURACY Linear encoder for ram position measuring CONTROL TECHNOLOGY Two linear encoder (Y1-Y2) are mounted on two sides of machine, they measure the exact distance between the ram and worktable, the encoders are connected to the table, so that the deformation of the side frames does not influence the position, the position data is immediately sent to the control system that calculates and output the control signal for the servo valves. If there is minor position error, two servo valves can be rectified necessarily by CNC system, it always ensures the parallelism status between the ram and worktable. MACHINE CONFIGURATION TABLE CROWNING SYSTEM PROGRAMMABLE CROWNING SYSTEM V-AXIS CNC crowning ensures the ram and table are parallel during the bending operation. Sheet thickness, length, die opening and tensile strength data are entered into the controller, force and related deflection of the table and ram are automatically determined, preloading is optimally obtained for each bend. With YSD HPS press brakes, you achieve an optimal bending process and excellent bending results from the first piece. BACK GAUGE SYSTEM WITH HIGH PRECISION X-axis transmission by Gear belt X-axis is guided by two linear bearing R-axis is guided by rack and pinion Backguage stopping finger, with manual transverse movement Three-level back gauge stopping finger. The scope of back gauge stopping finger is extended and more useful in working.
3 HPS SERIES OPTIONALS Servo driven R-axis for vertical movement of back gauge Single V die Universal style with Quick Clamps Goose neck punch & Single V Die OTHER OPTIONALS Air cooler for oil tank Air-conditioner for electrical cabinet Special tooling can be designed as per clients demand. Special tooling Extra Deep throat Throat and Back Safety Guarding DELEM DEDICATED PRESS BRAKE CONTROLLERS DA - 52 (Standard) DA - 56 W DA - 66 T MODEL DA - 52 (Standard) DA - 56 W DA - 66 T Display 6.4", Color LCD 10.4", Color 17", High resolution, display, TFT LCD display, TFT Color, TFT Structure Integrated Integrated Modular Standard axis Max. 15 axis PLC In-built In-built In-built Connection One USB port Two USB ports Two USB ports Programming mode Data programming 2D graphical 2D graphical programming & data edit 3D Visualisation Bend sequence No automatic bend No automatic bend Automatic bend sequence sequence determination sequence determination Calculation, Collision Detection Operation system Windows CE Windows CE Windows CE Analyze software Standard Standard Standard DiagnosticStandard Standard Standard
4 HPS SERIES TOOLING & WORKING TABLE STANDARD OPTIONS AVAILABLE LVD classic style tooling Universal-style tooling Universal style with Quick Clamps Multi-V Double-V Four-V Single V-1 Single V-2 Fixed Table (50-80 Tons) Double-V Fixed Table Fixed Table Manual Crowning Table HPS - Standard Version - LVD Classic HPS - Universal Style Tooling Type A B E H I C D HPS HPS HPS HPS HPS Type A B C D H I HPS HPS HPS HPS
5 HPS SERIES KEY COMPONENTS FITTED ON THE MACHINES DESCRIPTION MAKE ORIGIN CNC CONTROLLER DELEM HOLLAND SERVO VALVES BOSCH/REXROTH GERMANY PRESSURE VALVES BOSCH/REXROTH GERMANY PUMP [INTERNAL GEAR] NACHI / VOITH JAPAN / GERMANY OIL SEALS MERKEL GERMANY LINEAR ENCODER HEIDENHAIN GERMANY MAIN ELECTRICAL COMPONENTS TELEMECANIQUE FRANCE BALL SCREW HIWIN TAIWAN SPECIFICATIONS FOR HPS TONS MODEL HPS 50/20 80/25 100/30 100/40 135/30 135/40 165/30 165/40 200/25 200/30 200/40 Pressing force kn Working length mm Dist. Between uprights mm Stroke mm Dist. Between table/ram mm Depth of throat mm Table Width mm 140/60 140/60 180/60 180/60 180/60 180/60 180/60 180/60 180/60 180/60 180/60 Approaching speed mm/s Working speed mm/s Return speed mm/s Motor power kw Volume of oil tank Lts Travel in X axis (back guage) mm Length of machine mm Width of machine mm Height of machine mm Weight of machine Approx. kgs SPECIFICATIONS FOR HPS TONS MODEL HPS 250/32 250/40 250/50 250/60 320/32 320/40 320/50 320/60 400/40 400/50 400/60 Pressing force kn Working length mm Dist. Between uprights mm Stroke mm Dist. Between table/ram mm Depth of throat mm Table Width mm Approaching speed mm/s Working speed mm/s Return speed mm/s Motor power kw Volume of oil tank Lts Travel in X axis (back guage) mm Length of machine mm Width of machine mm Height of machine mm Weight of machine Approx. kgs
6 PPT/PPT(K) SERIES HYDRAULIC/NC PRESS BRAKE PPT(K) SERIES PPT SERIES RELIABLE YSD HYDRAULICS The hydraulic power which block hydraulics minimaising hoses and some connections are manufactured by YSD, Extremely reliable and precise REXROTH / VICKERS / BOSCH valves are used for the regulating circuit. There is also a low sound lever pump and a large tank with oil level and temperature gauge on oil filter double-acting cylinders ensure high reliability safety and reliability guaranteed! PPT SERIES MECHANICAL LEVER SYSTEM A simple, efficient and accurate mechanical system by means of a torsion bar ensures the parallelism between beams is used for the synchronism.
7 SALIENT FEATURES HYDRAULIC/NC PRESS BRAKE CROWNING Bending the whole sheet length need the parallelism between the table and the ram which also be consistent YSD s machine has built into the table for crowning. Standard : Adjustable crowning table Option : Adjustable crowning on top tooling clamping BACK GAUGE Back gauge with manual adjustment in mechanical readout or with motorized adjustment in LED display and with NC control X-axis in order to position counter. ELECTRICAL CONTROL The electrical control system is a switch cabinet on the left-hand side of the machine. Mainly electical components are in accordance with the DIN or ISO standard. The machine is fitted with man) Telemechanique components which have overload protection reliability and the service are easily obtainable throughout the world. TOOLING All YSD toolings are heat -treated before machining for exceptionally long life and minimum wear resistance.
8 OPTIONALS FEATURES Positioning control of back gauge. Intelligent positioning control. Unilateral and bidirectional positioning which eliminates spindle clearance effectively. Retract functions. Automatic reference searching. One-key parameter backup and restore. Fast position indexing. 40 programs storage space, each program has 25 steps. Power-off protection HYDRAULIC/NC PRESS BRAKE DA - 41 To Control X & Y for PPTK LCD display Bending depth control Back gauge control Angle programming Tool parameter setting Retraction 100 program 25 steps per program Swing arm control Servo motor + ball screw CONTROL PANEL CONTROL PANEL SPECIFICATIONS FOR PPT / PPT (K) SERIES MODELS 40/20 40/25 50/20 70/25 70/30 70/40 100/25 100/30 100/40 135/30 135/40 165/30 165/40 165/60 200/30 250/30 250/40 Pressing force kn Working length mm Dist. between housings mm Stroke of the ram mm Adjustment of ram travel mm Dist. between table & ram mm Depth of throat mm Width of tabel mm Approaching speed mm/s Working speed mm/s Returning speed mm/h Motor power kw Weight of machine kg Back gauge distance mm Volume of oil tank l Length of machine mm Width of machine mm Height of machine mm * (K) - NC Series
9 HGO-HGN-HGS SERIES HYDRAULIC/NC/CNC GUILLOTINE SHEARS WITH VARIABLE RAKE ANGLE HGO SERIES HGN SERIES HGS SERIES
10 SALIENT FEATURES HYDRAULIC/NC/CNC GUILLOTINE SHEARS RELIABLE & TRUSTED HYDRAULICS The hydraulic power pack and connections are manufactured by YSD. Extremely reliable and precise REXROTH/VICKERS/BOSCH valves are used for the regulating circuit. There is also a low sound lever pump and a large tank with oil level and temperature gauge on oil filter, double acting cylinders ensure high reliability safety. ELECTRICALS All electrical elements are in accordance with the DIN standard and the machine is fitted with most Telemecanique(France) components which have overload protection reliability and are easily obtainable throughout the world. FRAME The frame has designed by UG software and welding solid steel structure and the resulting fabrication is extremely rigid giving minimal deflection under load. OPERATION PANEL The control panel is equipped with a key switch to allow the choice of single or continuous stroking which the operator activates by using the movable foot switch. BLADE BEAM GUIDING Three pairs of rollers ensure optimal guiding of blade beam,the two lower roller guides (A) offer maximum resistance to horizontal forces,while the upper pair(b)form a reverse torque to balance the cutting beam.the beam is permanently forced against the rollers by a third pair of prestressed roller guides (C). During the cutting action the angled movement of the beam provides a clearance so than a precise, straight, vertical cut edge is obtained reducing burrs and friction between the upper and lower blades. BLADE GAP Satisfactory cutting results can only be obtained when the rake angle and blade gap are adjusted correctly. FRONT SUPPORTING ARM Front supporting squaring arm with t-slots, scales, finger protection and limit stop carrier. TABLE & SUPPORT PLATES This features is for greater efficiency and less risk of damage to the plates. Ball transporter and bar can easily move the plate.
11 Series HGO(K) HGN(K) HGS(K) SPECIFICATIONS Model 25/6 31/ /6.3 25/8 31/8 40/8 50/8 25/13 31/13 62/6 40/13 62/13 80/13 120/13 40/20 62/20 Specifications Max. Cutting Thickness Mild Steel ( 45 kg/mm 2 ) mm Max. Cutting Length mm Cutting Force KN Back Gauge Range mm Rake Angle Adjustment o Strokes per minute Depth of Throat mm Number of holdowns Volume of Oil Tank L Motor Power KW x 30 2 x x30 Weight Kg Length mm Width mm mm Dimensions Height mm HGS(K) Series Model 65/20 80/20 25/25 31/25 40/25 25/30 31/30 25/40 25/16 31/16 40/16 50/16 62/16 80/16 21/20 25/20 31/20 Specifications Max. Cutting Thickness Mild Steel ( 45 kg/mm 2 ) mm Max. Cutting Length mm Cutting Force KN Back Gauge Range mm Rake Angle Adjustment o Strokes per minute Depth of Throat mm Number of holdowns Volume of Oil Tank L Motor Power KW 2x30 2x x x x Weight Kg Length mm Width mm mm Dimensions Height mm * (K) - NC / CNC Series
12 OPTIONALS HYDRAULIC/NC/CNC GUILLOTINE SHEARS CONTROL PANEL FEATURES & FUNCTIONS 4.7" monochrome LCD High-quality foil cover with integrated membrane switches Program memory of up to 100 programs Up to 25 steps per program Backgauge position Angle programming Gap programming Stroke length FEATURES & FUNCTIONS Positioning control of back gauge Intelligent positioning control. Retract functions Automatic reference searching One-key parameter backup and restore Fast position indexing 40 programs storage space, each program has 25 steps Power-off protection. THIN SHEET SUPPORT SYSTEM BACK GUAGE (STANDARD / OPTIONAL) YSD shears have a motorized back gauge with a digital read out which is fitted and operated from the front panel of the machine. Inching and reset are also a feature of the back guage. Some models also offer as a standard a completely swing-up back gauge to cut wider strips than the travel of the back gauge. As a option YSD also offers pneumatically operated swing away back gauge enabling material to be cut beyond the maximum range of the back gauge. DEEP THROAT YSD offers Deep Throat frames which allows the option of shearing plates longer than the length of the blade. THE MANUFACTURER RESERVES THE RIGHTS TO MODIFY DESIGN, SPECIFICATIONS, MECHANISM, ETC. TO IMPROVE THE PERFORMANCE OF THIS MACHINE WITHOUT NOTICE. scan for website BARODA : 282 / 1 / A, GIDC, Makarpura, BARODA Telefax : MACHINERY & SPARES CORP. OFFICE : , KARMA STAMBH INDUSTRIAL ESTATE, OPP. MTNL OFFICE, L. B. S. MARG, VIKHROLI (W), MUMBAI TEL.: , FAX : , macspare@vsnl.com, info@machineryandspares.com Web : SHOWROOM: PLOT NO. R495 / 1, RABALE MIDC, NAVI MUMBAI TEL: FAX : SALES OFFICES BENGALURU : CHENNAI : A, Mittal Tower, M. G. Rd, 143, Angappa Naicken Street, BENGALURU CHENNAI Tel.: Tel.: Telefax : Telefax : FARIDABAD : 53, 1st Floor, Neelam Flyover Market, FARIDABAD Tel.:
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