OPERATOR S MANUAL PARTS BOOK

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1 OPERATOR S MANUAL PARTS BOOK Ed

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3 Index 1. Foreword 4 2. General notices 5 3. Identifying the twin-rotor tedder 6 4. Identification of decals and plates 7 5. Getting to know your machine 8 6. Assembly and use 9 7. Starting work End of work Transport by road Routine maintenance Transporting the machine by lorry/truck Warranty Deposing of machine Spare parts 22 3

4 1. Foreword Read this instructions manual carefully before carrying out any operation on the machine. To avoid any risks, all persons operating, supervising, controlling or servicing the machine must read the user's instructions and comply with them at all times. It is extremely important that the indications given in this manual be followed. The constructor shall not be held responsible for any liability arising from negligence e or failure to comply with the instructions provided. 4

5 2. General notices -Ensure that work is carried out under maximum safety conditions -The machine must only be used to rake and aerate forage -All safeties must be installed on the machine as indicated -All operations must be carried out will the tractor engine turned off and the machine firmly set to the ground -Assembly and use of the machine is only permitted to competent adults who are aware of its intrinsic risks -Before starting up the tractor and connecting the power take-off, ensure that the work area is free of persons, animals or objects within a reach of 5 metres from the machine. 5

6 3. Identifying the twin-rotor tedder The twin-rotor tedder is constructed in 4 different versions, varying in working width and overall dimensions. The standard model is supplied with 3-way fixed tractor coupler. Towing bar is available to order. TECHNICAL DATA MODELLO 2GS 2GN 2GL WORKING WIDTH m OVERALL WIDTH m WEIGHT Kg ROTOR ARMS N ABSORBED POWER HP POWER TAKE-OFF Rpm

4. Identification of decals and plates Never remove the labels from the machine, and when they are worn or damaged, request replacements from your reseller or the constructor.

be kept in a safe place. Hazard warning, keep your distance during operation of the PTO. Hazard warning, keep your distance during operation of the PTO. Respect the safety distances when the impellers are in motion Serial plate.

7 4. Identification of decals and plates Never remove the labels from the machine, and when they are worn or damaged, request replacements from your reseller or the constructor. The instruction and maintenance booklet must be read carefully before starting the machine, remembering that the booklet itself is an integral part of the machine and should always be kept in a safe place. Hazard warning, keep your distance during operation of the PTO. Hazard warning, keep your distance during operation of the PTO. Respect the safety distances when the impellers are in motion Serial plate. Every machine is fitted with a serial plate, containing the construction data. This data must be specified when requesting spares or assistance. 7

8 5. Getting to know your machine LEGEND 1) Left protective guard 2) Left rotor 3) Three point coupler 4) Towing bar 5) -Casing 6) -Key 7) Right rotor 8) Right protective guard 9) Arm with spring 10) -Weel 8

9 6. Assembly and use This chapter illustrates the phases in the start-up for the first time the machine, its use and routine maintenance. Proper respect of these few rules will ensure a longer life to your hay tedder. BEFORE STARTING THE MACHINE ENSURE THAT IT IS COMPLETE AND WITH ALL ITS PARTS IN GOOD ORDER. SUPPLYCONDITIONSOFTHEMACHINEASSEMBLY KIT The Da Ros 4 impeller hay tedders are supplied as an assembly kit. Check that all components necessary for assembly have been included in the supply: -the machine body already greased and oiled (warning: the machine does not have the greasers mounted) -2 arm blocks complete with teeth -1 bag of nuts and bolts -1 power take-off protective casing -2 wheels -2 protective guards -1 key Con timone traino da aggiungere: -N.1 timone traino -N.1 supporto timone traino ASSEMBLY -All operations must be carried out wearing protective gloves and with the machine disconnected from the tractor 9

10 -Lift the machine approximately 30 cm. off the ground and attach the wheels (fig.1) and towing bar to the third point on the coupler (fig.2). Now lay the machine on the ground. 10

11 -Fit the greasing nipples (for greasing nipples, refer to fig.4) -Fit the power take-off protective casing (fig.5) -Fit the toothed arms (fig.6) 11

12 Make sure that one arm block is fitted with right-hand teeth and the other arm block with left-hand teeth, as illustrated in the diagram. ATTENTION: there are 2 arms with threaded hole and 4 fixed arms with welded pin on each block. 12

CONNECTING CARDAN SHAFT The tedder can only be operated by means of a cardan shaft, conforming to EC regulations, complete with the necessary safety devices to prevent overloading (ratchet stop)

13 CONNECTING CARDAN SHAFT The tedder can only be operated by means of a cardan shaft, conforming to EC regulations, complete with the necessary safety devices to prevent overloading (ratchet stop) and protective guard secured to the machine with a chain. The cardan stop must be installed facing the tedder and protrude at least 10/15 cm. to avoid damage to the power take-off (see drawing). 13

14 TOWING BAR (TRACTOR COUPLING) The towing bar is connected directly to the tractor bar. Regulate the working height with the screw (A) fitted above the towing bar so that the teeth just touch the ground. Make sure that the cardan shaft does not obstruct the towing bar and is fitted as indicated above. Ensure that the weight of the machine is concentrated on the towing bar (even when the tedder is detached from the tractor, make sure that it does not over-balance at the back). Fitting the protective guards (fig.11) 14

3-POINT COUPLER ON TRACTOR (fig.11) This operation should be carried out on a flat surface. Remember to turn off the tractor whenever leaving the driver's seat.

15 3-POINT COUPLER ON TRACTOR (fig.11) This operation should be carried out on a flat surface. Remember to turn off the tractor whenever leaving the driver's seat. Fitting additional equipment on the tractor tends to set the weights on the axes off balance. If this is the case, ballast should be applied to the front of the tractor. The tedder with either fixed or articulated 3-point coupler can be fitted to any tractor supplied with universal three-point coupler, category I or II. The coupler is connected as illustrated in the diagram, using an appropriate locking mechanism to secure the three pins. Remember to lift the supporting foot, fitting it at the same point, but turned upward. 15

16 7. Starting work Operation of the machine is accompanied by a certain number of intrinsic risks which cannot be eliminated. To avoid hazardous situations, concentrate solely on the operation of the machine. Do not attempt to use the machine when tired or when reflexes are slow. Once the tractor has been turned off: -adjust the position of the third point on the coupler so that the rotors face forward and the teeth just touch the ground; check that this position is maintained during operations. Engage the power take-off, having checked that there is no-one within a 10 m. radius of the machine and start up the engine. Operate the machine at a speed which enables the forage to be raked in the correct manner. 8. End of work The tractor engine must be switched off and the machine firmly set on the ground when the following operations are carried out. Before detaching the tedder from the tractor, remove the cardan shaft and make sure that the tedder is perfectly stable. 16

17 9. Transport by road Block the wheels (using the 3-point coupler). To make the machine more compact and thereby easier to transport, remove the two socket head screws securing the threaded arms on each rotor, using the key provided. Pull out the arms until they fit into the next hole and secure them in place with the screw. Then fit the key into the tube welded to either the 3-point coupler or towing bar, with the shank inserted and the head turned downward, so that one of the arms is secured and the rotors are thereby locked. 17

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20 10. Routine maintenance The tractor engine must be switched off and the machine firmly set on the ground when the following operations are carried out: - -grease the four rotating wheel shafts before starting up the machine; - -tighten all the screws after the first few hours work; - -ensure that the tyres are kept at a pressure of 1.2 bar; - -grease all the points indicated in figure 4 every 20 hours work; - -check the level of the oil in the central gearcase every 50 hours, topping up if necessary with SAE 140 type oil; - -check the condition of the teeth, replacing any which are either missing or excessively worn; - -check the position in which the teeth are fitted, either on the left or on the right. 11.Transporting the machine by lorry/truck The body of the tedder must be hooked with a belt between the PTO and the central body. 20

21 12. Warranty The machine has a 24 month warranty from the date of delivery. On arrival of the machine, check it for transport damage and that all the accessories have been included. Any claims must be notified in writing within 8 days to DA ROS GREEN S.R.L.. The warranty shall lose validity in the event that repair or manhandling is performed without prior consent from the constructor. 13. Deposing of machine The machine is constructed in steel and iron. Remove oil from central sump and submit to separate salvaging company. 21

22 14. Spare parts 22

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25 POS COD. DESCRIZIONE DESCRIPTION COPPA CENTRALE CENTRAL GROUP TAPPO OLIO 3/8 GAS FORO UP SCREW PLUG CHIAVETTA 10X8X30 SP LINE 10/8/ DISTANZIALE 2GN DX SPACER RIGHT 2GN DISTANZIALE 2GS DX SPACER RIGHT 2GS DISTANZIALE 2GL DX SPACER RIGHT 2GL DISTANZIALE 2GEX DX SPACER RIGHT 2GEX ALBERO CENTRALE 2GN CENTRAL SHAFT 2GN ALBERO CENTRALE 2GS CENTRAL SHAFT 2GS ALBERO CENTRALE 2GL CENTRAL SHAFT 2GL ALBERO CENTRALE 2GEX CENTRAL SHAFT 2GEX SPESSORE CORONA SPACER CUSCINETTO BEARING PARAOLIO 40/70/10 OIL SEAL 40/70/ CUSCINETTO 6207 BEARING INGR.SEMPLICE PER GIRELLO Z21 LATERAL GEAR CORONA GIRELLO Z27 CROWN CURVA LATERALE LATERAL GROUP SPINA SPIROL 10X50 SPIROL PIN RONDELLA PIANA 11X40X2.5 WASHER VITE M10X20 SCREW RONDELLA DENT. EST. D.12 WASHER VITE M12X40 SCREW VITE TF M10X30 SCREW RONDELLA DENT. EST. D.10 WASHER TAPPO OLIO INF GAS DOWN SCREW PLUG SPESSORE GAMBA L.42/30/21 SPACER CUSCINETTO 6206 BEARING FLANGIA CON ING. E BARRETTE FLANGE WITH GEAR VITE TF M14X40 ZN SCREW CUSCINETTO BEARING RONDELLA PIANA FE 30X61X0.5 WASHER ALBERO GAMBA DESTRO WHEEL SHAFT RIGHT PARAFIENO INTERNO WHEEL PROTECTION 25

26 PARAFIENO ESTERNO WHEEL PROTECTION DISCO COMPLETO P/CENTR. DISK RUOTA 15/600/6 COMPLETA COMPLETE WHEEL 15/600/ DADO AUT. 14MB LOCK-NUT WITH NYLON INSERT FASCETTA 80/100 HOSECLAMP 80/ CUFFIA CON COLLARE 35/41 CASING PARAOLIO 35/72/10 SEAL OIL 35/72/ ANELLO ARRESTO EST 35 RETAINING RING FOR SHAFT ANELLO ARRESTO PER TUBO D72 RETAINING RING CUSCINETTO 6207 BEARING SPESSORE 70X2 SPACER CUSCINETTO BEARING RONDELLA DM 36X53X1 WASHER PIGNONE GIRELLO Z9 BEVEL GEAR ASTA 2GN - 4GL 1F. + 1P. FIXED ARMS 2GN ASTA 4GS 2GS FIXED ARMS 2GS ASTA FISSA 2GL 1 FOR+1 PERN FIXED ARMS 2GL ASTA FISSA 2GEX FIXED ARMS 2GEX ASTA REG. 2GN - 4GLS ADJUSTABLE ARMS 2GN ASTA 4GS 2GS ADJUSTABLE ARMS 2GS ASTA REG. 2GL + 1 FORO +1 FIL ADJUSTABLE ARMS 2GL ASTA REG 2GEX ADJUSTABLE ARMS 2GEX MOLLA GIRELLO DM.9 NERO TEETH PIASTRINA GIRELLO PLATE DADO AUT. 14MA LOCK-NUT WITH NYLON INSERT CHIAVETTA 8X7X30 KEY 8/7/ DISTANZIALE 2GN SX SPACER LEFT 2GN DISTANZIALE 2GS SX SPACER LEFT 2GS DISTANZIALE 2GL SX SPACER LEFT 2GL DISTANZIALE 2GEX SX SPACER LEFT 2GEX 26

27 ALBERO GAMBA SINISTRO WHEEL SHAFT LEFT VITE TC M14X25 SCREW TC CUSCINETTO 6208 BEARING PROTEZIONE DX GIRELLO RIGHT PROTECTION RONDELLA 24X14X15 WASHER DADO 12MA LOCK-NUT WITH NYLON INSERT FERRO AD U DM. 12 U BOLT PROTEZIONE SX GIRELLO SAFETY GUARD LEFT 2GS INGRASSATORE M.8X1,25 GREASE NIPPLES GAMBA SUP. ESTERNA +GANC. SUPPORT WHEEL SHAFT 27

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29 29 DA ROS GREEN s.r.l. Via G.Galilei, MARENO DI PIAVE (TV) Italy tel fax web : info@daros.it

Catalogo Parti Di Ricambio Spare Parts List

Catalogo Parti Di Ricambio Spare Parts List ASSALE.M AXLE.M REF. 0 st EDITION 0/' REVISION DATE 0/0 P/N: CA0 AXLE.M REF. 0 INDEX INDICE INDEX.0. Corpo assale.0. Freni Axle housing Brakes.0. Calotte e cilindro