SECTION X: SPARE PARTS LIST AND EXPLOSION DRAWINGS Valid for: ZF 45C versions 07,, 001; Valid for: ZF 45C - Walter version 08, 002; Valid for: ZF 45C

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1 S P A R E P A R T S L I S T A N D E X P L O S I O N V I E W P A S C A T A L O G U E R T R E A S P ZF 45 C version 07; ; 001 ZF 45 C - Walter version 08; 002 ZF 45 C - Toyota version 11; 003 ZF 63 C version 07; 001 ZF 88 C version 001 Cod

2 SECTION X: SPARE PARTS LIST AND EXPLOSION DRAWINGS Valid for: ZF 45C versions 07,, 001; Valid for: ZF 45C - Walter version 08, 002; Valid for: ZF 45C - Toyota versions 11, 003; Valid for: ZF 63C versions 07, 001; Valid for: ZF 88C version 001; You will find the transmission type and versionon your transmission name plate. If the type and version indicated differs from that printed in this Manual, the relative Spare Parts List should be ordered from ZF Marine Arco S.p.A. The ident number is identical with the oreder number. The indicated dimensions and standards are as such not enough for ordering parts. When oredering spare parts, please state: - transmission type - serial number - item no., Part name, ident no. and qulity of parts required - shipment desired Subject to technical modification. Name plate The name plate is mounted to the transmission Transmission ratio propeller rotation same to a engine rotation. Rapporto di trasmissione per elica che ruota nella stessa direzione del motore. Transmission Serial Number. Numero di serie dell'invertitore. ZF 45 C i A= i B= 1.03 i A= i B= XXXXXL 33100(001) Transmission Type. Tipo di invertitore. Transmission ratio propeller rotation opposite engine rotation. Rapporto di trasmissione per elica che ruota in direzione opposta a quella del motore. Transmission version. Versione della trasmissione. Every year a new progressive letter is assigned. Ogni anno è assegnata una diversa lettera progressiva. Transmission part number. Codice della trasmissione.

3 Pos. Descrizione Description Part. N. Old P/N Q.ty Note 1 Paraolio entrata Input shaft seal Paraolio entrata ZF 45 C Toyota Input shaft seal ZF 45 C Toyota Paraolio uscita Output shaft seal Paraolio uscita ZF 45 C Toyota Output shaft seal ZF 45 C Toyota Filtro olio Oil filter Guarnizione Seal Coperchietto filtro Filter cover plate Vite T.E. Hex head bolt Vite T.E. Hex head bolt < up to s/n 26637C 7 Vite T.E. Hex head bolt > from s/n 26638C 7 Vite T.E. Hex head bolt < up to s/n 26637C 7 Vite T.E. Hex head bolt > from s/n 26638C 8 Vite T.E. Hex head bolt Dado Nut Rosetta Washer a Guarnizione OR O-Ring < up to s/n 16407B 11 Vite Bolt Tappo Plug Rosetta Washer Tappo Plug < up to s/n 26637C 14 Tappo Plug > from to s/n 26638C 15 Interruttore completo Neutral safety switch Distanziale Spacer Vite di fermo Stop bolt Vite di guida Guide bolt Rosetta Washer < up to s/n 26637C 19 Rosetta Washer > from s/n 26638C 20 Molla Spring Sfera Ball Sfiato Breather Guarnizione Seal Complessivo cannotto ZF 45 C Spool valve complete ZF 45 C < up to s/n 26637C 24 Complessivo cannotto ZF 45 C Spool valve complete ZF 45 C < s/n 26638C and s/n 13565E 24 Complessivo cannotto ZF 45 C Spool valve complete ZF 45 C > from s/n 13566E 24 Complessivo cannotto ZF 63 C Spool valve complete ZF 63 C Complessivo cannotto ZF 88 C Spool valve complete ZF 88 C Leva Shift Lever Astina olio (senza OR pos. 27) Oil dipstick (no O-Ring pos. 27) < up to s/n 12744F 26 Astina olio con OR pos. 27 Oil dipstick with O-Ring pos > from s/n 12745F 26 Astina olio per ZF 45 C Toyota Oil dipstick for ZF 45 C Toyota O-Ring pos. 27 included 27 Guarnizione OR O-Ring Chiavetta pompa Pump key < up to s/n 14311E 28 Chiavetta pompa Pump key > from s/n 14312E 29 Carter Carter Carter ZF 45 C Toyota Carter ZF 45 C Toyota Carter ZF 45 C Toyota Carter ZF 45 C Toyota Carter ZF 45 C Toyota Carter ZF 45 C Toyota Distanziale per carter ZF 45 C Toyota Spacer for carter ZF 45 C Toyota Guarnizione OR O-Ring Kit pompa olio Oil pump kit Kit coperchio Cover kit Scatola Housing

4 Pos. Descrizione Description Part. N. Old P/N Q.ty Note 37 Albero ingresso completo Input shaft assembly per ZF 45 C / ZF 63 C for ZF 45 C / ZF 63 C 37 Albero ingresso completo per ZF 88 C Input shaft assembly for ZF 88 C Kit portasatelliti Planetary gear assembly Anello di tenuta Piston ring Anello di tenuta Piston ring Cuscinetto a rullini Needle bearing Rondella di rasamento Thrust Washer up to s/n 18783B 42a Gabbia a rullini Needle bearing from s/n 18784B 42b Rondella di rasamento Thrust Washer from s/n 18784B 43 Cuscinetto a sfere Ball bearing Anello di sicurezza Retaining ring Rondella di rasamento Thrust Washer Cuscinetto a strisciamanto Bushing Supporto corona dentata Ring gear support ZF 45 C / ZF 63 C ZF 45 C / ZF 63 C 47 Supporto corona dentata ZF 88 C Ring gear support ZF 88 C Anello seeger Retaining ring Corona dentata (Z=65) Ring gear (Z=65) ZF 45 C / ZF 63 C ZF 45 C / ZF 63 C 49 Corona dentata ZF 88 C Ring gear ZF 88 C Anello seeger Retaining ring Pistone ZF 45 C / ZF 63 C Clutch piston forward ZF 45 C / ZF 63 C Pistone ZF 88 C Clutch piston forward ZF 88 C Guarnizione OR O-Ring Guarnizione OR O-Ring Molla a tazza Cup spring Anello di sicurezza Retaining ring Pistone Clutch piston reverse Guarnizione OR O-Ring Molla Spring Disco finale End disc Disco frizione interno ZF 45 C / ZF 63 C Inner clutch disc ZF 45 C / ZF 63 C Disco frizione interno ZF 88 C Inner clutch disc ZF 88 C Disco frizione esterno ZF 45 C / ZF 63 C Outer clutch disc ZF 45 C / ZF 63 C Disco frizione esterno ZF 88 C Outer clutch disc ZF 88 C Disco frizione Inner clutch disc reverse Disco intermedio Outer clutch disc reverse Spessore 0,3 mm Shim 0.3 mm Spessore 0,5 mm Shim 0.5 mm Flangia uscita ZF 45 C Output flange ZF 45 C Flangia uscita ZF 63 C / ZF 88 C Output flange ZF 63 C / ZF 88 C Cuscinetto a sfere Ball bearing Spessore 0,1 mm Shim 0.1 mm Spessore 0,25 mm Shim 0.25 mm Anello di sicurezza Retaining ring Guarnizione OR O-Ring Ghiera Nut ring Spessore 0,2 mm Shim 0.2 mm Spessore 0,3 mm Shim 0.3 mm Spessore 0,1 mm Shim 0.1 mm Spessore 0,3 mm Shim 0.3 mm Tappo conico Conic plug

5 REBUILT KIT P/N ZF 45 C (no version 11 Toyota), ZF 63 C 1 Input shaft seal Output shaft seal Fluid filter Seal Washer Washer Ball O-Ring Pump Key a Needle bearing b Thrust washer Retaining ring Thrust washer Bushing Retaining ring Retaining ring Spring Inner clutch disc Outer clutch disc Inner clutch disc Reverse Outer clutch disc Reverse Shim 0,3 mm Shim 0,5 mm Shim 0.1 mm Shim 0.25 mm Retaining ring O-Ring Nut ring Shim 0,2 mm Shim 0,3 mm Shim 0,1 mm Shim 0,3 mm FORWARD CLUTCH KIT P/N ZF 45 C (no version 11 Toyota), ZF 63 C 1 Input shaft seal Inner clutch disc Outer clutch disc Shim 0,2 mm Shim 0,3 mm REVERSE CLUTCH KIT P/N ZF 45 C (no version 11 Toyota), ZF 63 C, ZF 88 C 1 Input shaft seal Inner clutch disc Reverse Outer clutch disc Reverse Shim 0,3 mm Shim 0,5 mm SEAL KIT P/N ZF 45 C (no version 11 Toyota), ZF 63 C, ZF 88 C 1 Input shaft seal Output shaft seal Seal Washer Washer O-Ring O-Ring

6 REBUILT KIT P/N ZF 88 C 1 Input shaft seal Output shaft seal Fluid filter Seal Washer Washer Ball O-Ring Pump Key a Needle bearing b Thrust washer Retaining ring Thrust washer Bushing Retaining ring Retaining ring Spring Inner clutch disc Outer clutch disc Inner clutch disc reverse Outer clutch disc reverse Shim 0,3 mm Shim 0,5 mm Shim 0.1 mm Shim 0.25 mm Retaining ring O-Ring Nut ring Shim 0,2 mm Shim 0,3 mm Shim 0,1 mm Shim 0,3 mm FORWARD CLUTCH KIT P/N ZF 88 C 1 Input shaft seal Inner clutch disc Outer clutch disc Shim 0,2 mm Shim 0,3 mm REBUILT KIT P/N ZF 45 C Toyota 1 Input shaft seal Output shaft seal Fluid filter Seal Washer Washer Ball O-Ring Pump Key a Needle bearing b Thrust washer Retaining ring Thrust washer Bushing Retaining ring Retaining ring Spring Inner clutch disc Outer clutch disc Inner clutch disc Reverse Outer clutch disc Reverse Shim 0,3 mm Shim 0,5 mm Retaining ring O-Ring Nut ring Shim 0,2 mm Shim 0,3 mm Shim 0,1 mm Shim 0,3 mm

7 FORWARD CLUTCH KIT P/N ZF 45C TOYOTA 1 Input shaft seal Inner clutch disc Outer clutch disc Shim 0,2 mm Shim 0,3 mm REVERSE CLUTCH KIT P/N ZF 45C TOYOTA 1 Input shaft seal Inner clutch disc Reverse Outer clutch disc Reverse Shim 0,3 mm Shim 0,5 mm SEAL KIT P/N ZF 45C TOYOTA 1 Input shaft seal Output shaft seal Seal Washer Washer O-Ring O-Ring

8 a b 42a 42b

9 NOTE 9

10 NOTE

11 NOTE 11

Catalogo Parti Di Ricambio Spare Parts List

Catalogo Parti Di Ricambio Spare Parts List ASSALE. + TB00. + TB00 REF. st EDITION: December/ 0 - CM P/N: CA00 AXLE. + TB00 REF. Indice Index.0.0 Corpo assale Axle housing.0.0 Coppia conica Bevel gear