R134a Compressors SD 5 10 HD SD 7 H 15 HD

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1 SANDEN Compressor Identification R12 Compressors Sanden Number of Cylinders Approx. Displacement (cu.in.) Heavy Duty Clutch R134a Compressors SD 5 10 HD SD 7 H 15 HD Sanden Number of Cylinders Port Location (H if on head, B if on Block) Approx. Displacement (cubic centimeters/10) Heavy Duty Clutch (HD) Sealed Heavy Duty (SHD) TAG Identification U.S.A. Models only Serial No. Part Number 3X Lubricant Amount Lubricant Type Refrigerant Type Manufactured Month (03) Manufactured Year (6) Country Code Japan USA Singapore Compressor Specifications Year of Manufacture (first digit) Month of manufacture (last digit) Jan-Sept.: 1-9 Oct.:X Nov.:Y Dec.:Z DISPL. WEIGHT OIL FACTORY OIL MODEL CYL. REFRIG. CU IN (cc) lbs. NOTE TYPE ROTATION CHARGE cc. SD 508, HD 5 R (138) Mineral CW / CCW SD 5H09 5 R134a 5.3 (87) PAG SP-15 CW Refer to SD 510, HD 5 R (161) Mineral CW Illustration SD 5H14, HD 5 R134a 8.4 (138) PAG SP-15 CW / CCW Section SD R (130) Mineral CW pages SD 7H13 7 R134a 7.9 (130) PAG SP-15 CW for Oil Capacity. SD 7H15, HD 7 R134a 9.5 (155) and 2 PAG SP-15 CW SD 7H15SHD 7 R134a 9.5 (155) and 2 PAG SP-15 CW SD 7H15 Super HD 7 R134a 9.5 (155) and 2 PAG SP-15 CW NOTE 1: Since 2005 most Sanden compressors have enough oil for the entire system. Check Sanden label for oil amount. NOTE 2: Provided that no major oil loss occurred in the system, add the following amount of oil for each component. a.) Reciever Drier... 1 oz. b.) Accumulator... 1 oz. plus same amount drained from old unit c.) Condenser... 1 oz. d.) Evaporator... 2 oz. e.) Hose... None (all hoses replaced add 1 oz. total) f.) System Flushed... add 1-2 oz. extra to the system Acceptable Mounting Angles R134a PAG SP15 Oil SP15 replaces SP20 and is completely interchangeable. Mixing PAGs is acceptable and will not void the warranty oz. Used when servicing Sanden Compressors in systems that are charged with R134a. For use with SD 5H14, 7H15 Compressors Dipstick - Sanden oil level checker 234

2 Selecting The Correct Sanden Compressor SANDEN There are several different ways to choose the correct Sanden replacement compressor. Application - refer to the application section looking up application by Make, Year and Model and select the compressor needed. If it is not listed in the application section then Part Number Description: 1. Locate the Identification Tag on the compressor body - the Model No. found in the upper right corner is the Sanden Part Number needed. 2. Refer to the chart on page 240. The chart is listed in ascending order by the Sanden part numbers along with our corresponding number and the compressors characteristics or specifications. 3. Verify the compressor using the visual photo section. Part numbers are listed by our part number in ascending order Part No. Visual Description - if the identification tag cannot be read or is missing or if the compressor is being changed out - the following information will be needed: 1. Refrigerant Type: R134a or R12 - check vehicle for refrigerant label 2. Head Type: Vertical, Horizontal (Sanden usually casts up to three alpha code in the head ie: JDA) 3. Head Fitting Type: O Ring Type 3/4"x7/8"; Tube-O Type 1"-14 or Pad Type 4. Clutch Voltage: Determine if 12 or 24 Volt System 5. Clutch Type: Determine if Single, Double or Multi Groove Clutch Pulley 6. Clutch Diameter: Measure the Diameter of the Pulley 7. Clutch Connection: Single or Double Wire, Bullet, MetriPack or WeatherPak 8. Clutch A-B Distance: For proper belt alignment, accurately measure the A-B Distance 9. Mounting Type: Ear Mount or Direct Mount (crossbolt or tangential) Type 10. Service Valve: Choose the correct service valve using that section of this catalog Typical Examples: Single Groove Clutch Double Groove Clutch Multi Groove Clutch A-B Distance Diameter DIRECT MOUNT EAR MOUNT PRESSURE RELIEF VALVE Groove Width VERTICAL TUBE-O 1-14 VERTICAL O RING 3/4x7/8 HORIZONTAL PAD TYPE CLUTCH CONNECTIONS 235

3 SANDEN Rear Head and Identification NOTE: All heads supplied with gasket. If part number is not shown, head is N/A (Not Available). Style B Style C Style CB Style CBA 5628 Vertical Flare 3 /4 x 7 /8 SD508,510 Compressor with R12 Charging Ports 5634 Vertical Tube-O ring 1 x 14 SD5H14 Compressor w/o Charging Ports 5627 Vertical Tube-O ring 1 x 14 7H13, 7H15 Compressor w/o Charging Ports Vertical Tube-O ring 1 x 14 SD7H15 Compressor with Pressure Relief Valve Style FC Style FG Style FL Style GH 5620 Vertical O ring 3 /4 x 7 /8 7H14 Compressor w/o Charging Ports Style GK 5621 Vertical O ring 3 /4 x 7 /8 SD505, 507, 510 Compressors with R12 Charging Ports Style GQ 5625 Vertical O ring 3 /4 x 7 /8 5H14 Compressor w/o Charging Ports Style GSA Horizontal Pad (Freightliner) Slimline Connections with Pressure Relief Valve Style GV 5602 Horizontal Pad 3 /4 x 7 /8 SD7H15 Compr. with Pressure Relief Valve and w/switch Port Style GWA Lateral Pad 3 /4 x 7 /8 SD7H15 Compressor with Pressure Relief Valve Lateral Pad Kenworth, Peterbilt with Pressure Relief Valve FLX7 GV Style Rear Pad Head (uses 0121 o-rings) Style JD Style JDA Style K Horizontal Pad (Navistar) SD7H15 Compressor with Pressure Relief Valve 5626 Vertical O ring 3 /4 x 7 /8 7H13, 7H15 Compressor w/o Charging Ports 5601 Vertical O ring 3 /4 x 7 /8 SD7H15 Compressor with Pressure Relief Valve 5643 Horizontal O ring 3 /4 x 7 /8 SD5H14 Compressor w/o Charging Ports 236

4 Rear Head and Identification (continued) Style KC Style KCA Style KG SANDEN NOTE: All heads supplied with gasket. If part number is not shown, head is N/A (Not Available). Style M 5638C (Thin Head) Horizontal O ring 3 /4 x 7 /8 SD7H15 Compressor w/o Pressure Relief Valve (Thick Head) Horizontal O ring 3 /4 x 7 /8 SD7H15 Compressor with Pressure Relief Valve 5638G (Thin Head) Horizontal O ring 3 /4 x 7 /8 SD7H15 Compressor w/o Pressure Relief Valve 5631 Horizontal O ring 1 x 14 SD508, 5H14 Compressor w/o Charging Ports Style MD Style MDA Style MJ Style MJA 5632 Horizontal Tube-O ring 1 x 14 SD708, 7H15 Compressor w/o Charging Ports Horizontal Tube-O ring 1 x14 SD7H15HD Compressor w/o Charging Ports with Pressure Relief Valve Horizontal Tube-O ring 1 x14 SD7H15 Compressor w/o Charging Ports 5603 Horizontal Tube-O 1 x 14 SD7H15 Compressor with Pressure Relief Valve Style N Style PK Style Q Style QC 5622 Vertical Tube-O ring 1 x 14 SD505,508, 510 Compressors with R12 Charging Ports Side Pad (Lateral) 7H15SHD with Pressure Relief Valve and w/switch Port 5630 Horizontal GM Pad SD508, 510, 5H14 Compr. w/o Charging Port Holes SD7H15 Compressor 3/8 x 24 Bolt Holes with Pressure Relief Valve Style QD Style QH Style QM Style SJ Horizontal GM Pad M10x1.25 7H13, 7H15, 7H15HD w/o Charging Ports with Pressure Relief Valve 5624 Horizontal GM Pad Type SD508, 510 Compressors with Pressure Relief Valve Horizontal GM Pad Type SD510HD Compressor with Pressure Relief Valve Horizontal Special Pad SD7H15 Compressor 237

5 SANDEN Rear Head and Identification (continued) NOTE: All heads supplied with gasket. If part number is not shown, head is N/A (Not Available). Style UB Style UD Style UK Style WH Vert. Pad M10x1.25 Bolt SD508, 5H14 Compressor w/o Charging Port Horizontal Pad M10 x 1.25 Bolt SD5H14 Compressor w/o Charging Port 5639 Vertical Pad M10 x 1.25 Bolt SD7H15, 7H15HD Compressor w/o Charging Port Vertical Pad (Ford/Sterling) SD7H15 Compressor w/o Charging Port with Switch Port Style WJ Style WV Style 4418 Style 4802 Vertical Pad (Ford/Sterling) SD7H15 Compressor w/o Charging Port with Switch Port Horizontal Tab 3 /4 x 7 /8 SD7H15 Compressor(Volvo) with Pressure Relief Valve Vertical Pad 7H15SHD (Navistar) with Pressure Relief Valve Side Pad (Lateral) 7H15SHD with Pressure Relief Valve and w/switch Port Passenger and Light Truck Applications Dodge, Cadillac, Chev/GMC Truck MAKE MODEL ENGINE DESCRIPTION PART NO. # DODGE Dakota L... PV7, 130mm Dia Durango L (w/single evap)... PV6, 130mm Dia DODGE PICKUP T-300 RAM L, 8.0L Diesel... PV8, 119 mm Dia T-300 RAM L, 8.0L Gas... PV7, 130mm Dia GM Passenger Car and Light Truck (Sanden NEW Compressor) USE to REPLACE Delphi HT-6 on the following GM vehicles) Cadillac Escalade L... PV6, 130mm Dia Blazer, Jimmy L... PV6, 130mm Dia C/K, Sierra , 5.0, 5.7L... PV6, 130mm Dia C/K, Sierra 2500, , 5.7L... PV6, 130mm Dia Suburban 1500, , 5.7L... PV6, 130mm Dia P30, 3500 Van , 5.7L... PV6, 130mm Dia S10, Sonoma L... PV6, 130mm Dia Tahoe, Yukon L... PV6, 130mm Dia

6 Wire End Types SANDEN * Note: Compressor supplied may have a different style connector than illustration provides. May require reuse of original connector, or use of jumper wire. w/o diode T2 w/o diode T3 w/o diode T3D w/diode T4 w/o diode 1 Wire, Male, Bullet 1 Wire, Female 1 Wire, Male 1 Wire, Male Black - Red + w/diode T6 w/o diode T6D w/diode T7 w/o diode T8 w/o diode 2 Wire, Female T9 w/o diode Black - Red + Black - 2 Wire B/W + 2 Wire, Deutsch 2 Wire, Female 0 w/o diode 0D w/diode 1D w/diode 2 w/o diode 2D w/diode Black - B/W + 2 Wire, AMP Black - White + Red + 2 Wire, Ford Black - B/W + 2 Wire 2 Wire, Male 3 w/o diode 4 w/o diode 4D w/diode 5 w/o diode 6 w/o diode 6D w/diode 2 Wire 3 Wire J1 J2 1 Wire, AMP, Spade 1 Wire, Bullet J1 - Jumper J2 - Jumper 239

7 SANDEN Listed in ascended order by Sanden Number SANDEN# AIRSOURCE NUMBERS FITTING Dia. PULLEY WIRE OIL NUMBER COMPR CLUTCH HEAD MODEL HEAD POS SIZE Mount mm grv volt END SHAFT cc s 1027K H15E GQ V 90 Dir v Key M (8) 7H15E GH H Pad Dir v Key P (8) 7H15E WV H Rear o ring Dir v Key S (7) 7H15E GWA H Rear o ring Dir v Spline T (7) 7H15E GH H Pad Dir v Spline U (8) 7H15E GQ V 90 Dir v Key H15HD 4018 V Pad Top Dir sh v Key H15E GH H Pad Dir v Key H15E GH H Pad Dir v Key H15E GK H Pad M10 Dir v T7 Key S SPRHD 4802 V 90 Dir v Key NSS (9) SPRHD GQ V 90 Dir v T9 Key NSS SPRHD WH V 45 Dir v 4D Key NSS SPRHD WV H Pad Dir v 6D Key NSS 7H15HD GV H Pad M10 Dir v T3D Key H15HD GV H Pad M10 Dir v T3D Key NSS SPRHD SQ H Pad Dir v 6D Key H15E GV H Pad M10 Dir v Key H15E GH H Pad Dir v Key (8) 7H15HD GH H Pad Dir v Key (8) 7H15HD GQ LAT Pad Dir v Key H15HD GQ LAT Pad Ear v Key (8) 7H15HD GQ LAT Pad Dir v Key H15E KF H 1"1/16x3/4 Dir v 2 Key S SPRHD WJ V Pad Dir v Key H15E GV H Pad M10 Dir v T3D,J1 Key (10) 7H15E GV H Pad M10 Dir v T3D,J1 Key H V 90 Dir v T8 Spline H15E GV H Pad M10 Dir v T3D,J1 Key H15HD JDA V 3/4x7/8 Dir v T3D Key S SPRHD WH V Pad Dir v Key S SPRHD MDA 1x14 Dir v Key (9) 7H15HD JDA V 3/4x7/8 Dir v Key S 5137S SPRHD GH H Pad Dir v Key S 5164S SPRHD GH H Pad Dir v Key S 5137S SPRHD GQ V Pad Dir v Key S SPRHD GQ V 90 Dir v Key S 5164S SPRHD GQ LAT Pad Dir v Key S SPRHD GSA V Pad Dir v Key S SPRHD GH H Pad Dir v Key H15 WH V Pad Dir v Key S SPRHD MDA H 1x14 Dir v Key NSS SPRHD KGA H 3/4x7/8 Dir v T2 Key NSS SPRHD GSA V Pad Dir v Key S SPRHD MDA H 1x14 Dir v Key S 5137S SPRHD KCA H 3/4x7/8 Dir v Key H15HD JD V 3/4x7/8 Dir v 4 Key (10) 7H15E JD V 3/4x7/8 Ear v T3D Key NSS SPRHD KCA H 3/4x7/8 Dir v Key S SPRHD 4802 Dir v Key SPRHD 4802 Dir v Key SPRHD 4802 V Pad Top Dir v Key H15HD GT V 90 Dir v 3 Spline A 5058A 7H15HD KG H 3/4x7/8 Ear v T3D Key A 5058A 7H15HD JD V 3/4x7/8 Ear v T3D Key A 5064A 7H15HD KG H 3/4x7/8 Ear v T3D Key H15E 4418 Dir v 300 NOTE: Refer notes and abbreviations on page

8 SANDEN Listed in ascended order by Sanden Number (continued) SANDEN# AIRSOURCE NUMBERS FITTING Dia. PULLEY WIRE OIL NUMBER COMPR CLUTCH HEAD MODEL HEAD POS SIZE Mount mm grv volt END SHAFT cc s NSS SPRHD GQ V - Dir v Key E Key H15E 4095 H Pad Dir v T S NSS SPRHD WV H 3/4x7/8 Dir v Key H15HD 4289 Dir v n/a H15E 4095 H Pad Dir v T SPRHD WV Dir v 6D H15SHD MD H 1x14 Dir v T2 Key H15SHD GK H Pad M10 Dir v T7 Key H15SHD GK H Pad M10 Dir v T7 Key H15HD WH V 45 Dir v 4 Key H15HD WJ V Pad Dir v 0 Key H15HD WJ Spc l Pad Ear v 0 Key (10) 7H15HD KCA H 3/4x7/8 Dir v Key H15HD WJ V Pad Dir v Key H15HD GV H 3/4x7/8 Ear v T3D Key F 54308F 7H15HD GV H 3/4x7/8 Ear v T3D Key H15HD GV H Pad M10 Ear v T3D,J1 Key H15HD GV H Pad M10 Dir v T3D Key S SPRHD 4802 V Pad Top Dir v Key H15HD UK V Pad Ear v,J2 Key H15HD GSA V Pad Dir v Key (9) SPRHD WV H Rear o ring Dir v 6D Key call 5058A 7H15HD JD V 3/4x7/8 Dir v T4 Key NSS SPRHD WV H Rear o ring Dir v Key H15HD GV H Pad M10 Dir v T3D,J1 Key H15HD SJA H Pad Dir v T8 Spline H Dir v T8 Spline H15E 4347 V Pad Top Dir v Key S 5137S SPRHD GH H Pad Dir v Key H15E GK H Pad M10 Dir v T7 Key H15HD GT V 90 Dir v T8 Spline S 5137S SPRHD GQ V 90 Dir v Key S SPRHD GSA V Pad Dir v Key S SPRHD GQ LAT Pad Dir v Key S 5164S SPRHD GSA Dir v Key S 5164S SPRHD GSA V Pad Dir v Key S 5164S SPRHD GQ V 90 Dir v Key NSS (9) SPRHD 4802 V 90 Dir v Key NSS SPRHD GSA V Pad Dir v Key call NSS SPRHD MDA H 1x14 Dir v Key H15E GWA H o ring rear Dir v Key S SPRHD GQ LAT Pad Ear v Key S SPRHD GQ V 90 Dir v Key H15HD GSA V Pad Dir v Key NSS SPRHD GSA V Pad Dir v n/a Key S 5137S SPRHD KCA H 3/4x7/8 Dir v Key S 5138S SPRHD JDA V 3/4x7/8 Ear v Key S SPRHD JDA V 3/4x7/8 Ear v T3 * Key S SPRHD MDA H 1x14 Ear v Key H15 GT V 90 Dir v T8 Spline S SPRHD GSA V Pad Dir v Key NSS SPRHD GV H Pad M10 Dir v 1D,J3 Key H Dir v T8 Key E - 7H15E GV H Pad M10 Dir v T3D Key H15E MD H 1x14 Dir v T2D Key G 7H15HD KG H 3/4x7/8 Dir v Key 300 NOTE: Refer notes and abbreviations on page

9 SANDEN Listed in ascended order by Sanden Number (continued) SANDEN# AIRSOURCE NUMBERS FITTING Dia. PULLEY WIRE OIL NUMBER COMPR CLUTCH HEAD MODEL HEAD POS SIZE Mount mm grv volt END SHAFT cc s (9) 7H15HD JDA V 3/4x7/8 Dir v T3D Key H15HD 4418 V PAD O-ring Dir v Key S SPRHD GSA V Pad Ear v Key H15E JD V 3/4x7/8 Ear v T2D Key S SPRHD WJ V Pad Dir v Key S SPRHD MDA H 1x14 Dir sh v Key S SPRHD MDA H 1x14 Dir v Key H15HD GH H H Pad Dir v Key H15HD 4418 V PAD O-ring Dir v Key H15HD GV H Pad M10 Dir v T3D,J1 Key H15HD GV H Pad M10 Dir v T3D,J1 Key H15HD MDA H 1x14 Dir v Key H15HD WH V 45 Dir v 4 Key H15E WJ V Pad Dir v 0 Key H15HD GSA V Pad Dir v Key H15HD GQ LAT 3/4x7/8 Dir v Key H15HD GQ LAT 3/4x7/8 Ear v Key H15HD WJ Spc l Pad Ear v 0 Key H15HD KCA H 3/4x7/8 Dir v Key H15HD GH H H Pad Ear v Key H15HD GH H H Pad Dir v Key H15HD MDA H 1x14 Ear v Key H15HD GQ LAT 3/4x7/8 Dir v Key H15HD JDA V 3/4x7/8 Ear v Key H15HD GV H Pad M10 Ear v T3D,J1 Key A 7H15HD GV H Pad M10 Ear v T3D,J1 Key H15HD GT V 90 Dir v 3 Spline H15HD GV H Pad M10 Ear v Key call 5137 (9) 7H15 MDA H GM metric Ear v T3D,J1 Key H13 JE V 3/4x7/8 Ear v Key H13 JE V 3/4x7/8 Ear v Key A H15-FLX GV H GM metric Ear v T3D,J1 Key C H15-FLX GV H GM metric Ear v T3D,J1 Key A H15-FLX GV H GM metric Ear v T3D,J1 Key H15HD 4400 V 90 Dir v T8 Key H15HD UK V Pad Ear v,J2 Key H15SHD GK H Pad M10 Ear v T7 Key H15HD WJ V Pad Ear v 0 Key (10) 7H15HD MDA H 1x14 Ear v Key (10) 7H15HD GH H H Pad Ear v Key H15HD GH H Pad Dir v Key H15HD WH V 45 Dir v 0 Key (7) 7H15HD CBA V 1x14 Dir v Spline H15HD MDA H 1x14 Ear v Key D H15SHD MD H 1x14 Ear v T2 Key H15SHD GK H Pad M10 Ear v T7 Key C 7H15SHD KC H 3/4x7/8 Ear v 2 Key H15HD MDA H 1x14 Dir v Key H15HD JDA V 3/4x7/8 Ear v Spline H15HD GH H Pad Dir v Key H15HD WH V 45 Dir v 4 Key H15SHD GK H Pad M10 Ear v T7 Key H15HD JDA V 3/4x7/8 Ear v Key H15SHD MD H 1x14 Ear v T2 Key H15HD WV H Rear o ring Ear v Key (10) H15HD JD V 3/4x7/8 Dir v Key (7) 7H15HD MDA H 1x14 Dir v Spline 300 NOTE: Refer notes and abbreviations on page

10 SANDEN Listed in ascended order by Sanden Number (continued) SANDEN# AIRSOURCE NUMBERS FITTING Dia. PULLEY WIRE OIL NUMBER COMPR CLUTCH HEAD MODEL HEAD POS SIZE Mount mm grv volt END SHAFT cc s H15HD WV H Rear o ring Dir v Key H15HD WV H Rear o ring Dir v Key call H15HD GV H GM metric Ear v T3D,J1 Key H15HD WJ Spc l Pad Ear v 0 Key H15HD SJ H Pad Ear v 0 Spline H15SHD KCA H 3/4x7/8 Dir v T7 Key H15SHD MD H 1x14 Dir v T2 Key H14HD FL V 3/4x7/8 Ear v Key H14 FL V 3/4x7/8 Ear v Key H14 FL V 3/4x7/8 Ear v Key H14HD FL V 3/4x7/8 Ear v Key H14HD C V 1x14 Ear 158 1vg 12v Key H14 M H 1x14 Ear v Key H14 FL V 3/4x7/8 Ear v Key H14HD FL V 3/4x7/8 Ear 158 1vg 12v Key H14HD FL V 3/4x7/8 Ear 158 1vg 24v Key NSS 510HD, R12 QM H Rear o ring Ear v T7 Key w/ H14 M H 1x14 Ear v Key w/ H14 M H 1x14 Ear v Key w/ H14 M H 1x14 Ear v Key w/ H14 C V 1x14 Ear v Key call H14 M H 1x14 Ear v Key w/ H14HD C V 1x14 Ear v Key w/ H14HD C V 1x14 Ear v Key H14HD FL V 3/4x7/8 Ear v Key w/ H14 M H 1x14 Ear v Key w/5201 5H14 FL V 3/4x7/8 Ear v Key w/ H14HD K H 3/4x7/8 Ear v Key w/ H14HD K H 3/4x7/8 Ear v Key (10) 7H15HD GH H Pad M10 Dir v Key (10) 7H15HD 4802 V 90 Dir v Key H15HD 4418 V PAD O-ring Dir v Key S SPRHD GH H Pad Dir v Key H15HD GWA H Rear o ring Dir v Key H15E KF H 1"1/16x3/4 Dir v 2D Key H15HD GWA H Rear o ring Dir v Key H Dir v T8 Key H15HD 4802 V 90 Dir v Key S 5164S SPRHD GH H Pad Dir v Key SPRHD 4577 Dir v SPRHD MDA 1x14 Dir v n/a H15E KF H 1"1/16x3/4 Dir v 2 Key H15E WV Dir v n/a H15HD 4018 V Pad Top Dir v H15E 4018 V Pad Top Dir v n/a H15HD 4545 Dir v n/a H15SHD JD V 3/4x7/8 Ear v n/a Key H15HD WH V 45 Dir v 0 Key NC 7H15 WH V Pad Dir Key H15 WJ Spc l Pad Ear v 0 Key NC 7H15 WJ H Pad Ear Key H15SHD GK H H Pad Ear v T7 Key H15SHD GK H Pad M10 Ear v T7 Key D H15SHD MD H 1x14 Ear v T2 Key H15SHD MD H 1x14 Ear v T2 Key S SPRHD 4802 V Pad Top Dir v Key E - 7H15E GV H Pad M10 Ear v T3D Key 300 NOTE: Refer notes and abbreviations on page

11 SANDEN Listed in ascended order by Sanden Number (continued) SANDEN# AIRSOURCE NUMBERS FITTING Dia. PULLEY WIRE OIL NUMBER COMPR CLUTCH HEAD MODEL HEAD POS SIZE Mount mm grv volt END SHAFT cc s D H15SHD MD H 1x14 Ear v Key H15HD SJA H Pad Ear v Key H15HD JD V 3/4x7/8 Dir v T4 Key H15HD JD V 3/4x7/8 Ear v T4 Key H15 JD V 3/4x7/8 Dir v Key C 7H15SHD KC H 3/4x7/8 Ear v 2 Key H15HD JD V 3/4x7/8 Ear v T3 * Key H15SHD GK H H Pad Ear v T7 Key (5) H15HD MD H 1x14 Dir v Key H15HD CB V 1x14 Ear v Key H15HD JDA V 3/4x7/8 Ear v T3D Key (5) H15HD JDA V 3/4x7/8 Ear v T3D Key A 7H15HD MDA H 1x14 Ear v T3D Key H15HD JDA V 3/4x7/8 Ear v T3D Key NSS SPRHD YE V Pad Top Dir v n/a Key H15HD GWA Dir v Key H15HD JD V 3/4x7/8 Ear v T4 Key H15HD CB V 1x14 Ear v 0 Key D H15SHD JD V 3/4x7/8 Ear v Key H15 GK H 3/4x7/8 Ear v T7 Key C 7H15HD KC H 3/4x7/8 Ear v T4 Key (9) H15 JDA V 3/4x7/8 Ear v T3D,J1 Key C 7H15SHD KC H 3/4x7/8 Ear v 2 Key H15HD JD V 3/4x7/8 Ear v * Key A H15HD JD V 3/4x7/8 Ear v T3D,J1 Key (5) H15HD JD V 3/4x7/8 Ear v T3D Key C 7H15HD KC H 3/4x7/8 Dir v Key C 7H15HD KC H 3/4x7/8 Dir v Key (9) 7H15HD MDA H 1x14 Ear v T3D * Key D 7H15SHD KC H 3/4x7/8 Ear v Key H15HD 4018 V 90 Dir v Key H15E GWA H Rear o ring Dir v Key H15HD JDA V 3/4x7/8 Dir v T3D Key (8) 7H15HD CBA V 1x14 Dir v T3D Key H15HD GN V 90 Dir v n/a Spline H15 SJ Dir v n/a Spline H15HD JD V 3/4x7/8 Ear v Key H15HD JDA V 3/4x7/8 Dir v Key H15HD GQ V 90 Ear v Key H15SHD JD V 3/4x7/8 Dir v 2 Key H15HD JD V 3/4x7/8 Dir v Key C 7H15HD KC H 3/4x7/8 Ear v Spline (8) 7H15 SJ Spc l Pad Ear v 0 Key H15HD GQ LAT 3/4x7/8 Ear v Key H15HD QC H Rear o ring Ear v Key H15HD QC H Rear o ring Ear v Key G 7H15HD KG H 3/4x7/8 Ear v T3D Key H15HD CB V 1x14 Ear v Key H15HD JD V 3/4x7/8 Ear v Key G 7H15HD KG H 3/4x7/8 Ear v Key H15HD JDA V 3/4x7/8 Ear v T3D * Key H15HD SJA H Pad Dir v n/a Key H15 WV H 3/4x7/8 Dir v note H15 WV H 3/4x7/8 Ear v Key H15 WV H 3/4x7/8 Ear v Key (10) 7H15HD WJ V Pad Ear v 0D Key H15E 4347 V 20 Dir v Key 300 NOTE: Refer notes and abbreviations on page

12 SANDEN Listed in ascended order by Sanden Number (continued) SANDEN# AIRSOURCE NUMBERS FITTING Dia. PULLEY WIRE OIL NUMBER COMPR CLUTCH HEAD MODEL HEAD POS SIZE Mount mm grv volt END SHAFT cc s H15SHD GK H H Pad Ear v T7 Key H15 WH V Pad Dir v 0 Spline (7) 7H15HD GSA V 3/4x7/8 Dir v Spline (7) 7H15HD GSA V 3/4x7/8 Dir v Spline H15HD WV H 3/4x7/8 Dir v Spline H15HD MJA H 1x14 Ear v Key H15HD MDA H 1x14 Ear v Key H15HD JDA V 3/4x7/8 Ear v Key H15SHD GK H Pad M10 Ear v T7 Key H15SHD JD V 3/4x7/8 Ear v 2 Key (7) 5638G 7H15HD KG H 3/4x7/8 Ear v Key (8) 5638G 7H15HD KG H 3/4x7/8 Ear v Key (7) H15HD JDA V 3/4x7/8 Ear v Spline H15HD JD V 3/4x7/8 Ear v Key G 7H15HD KG H 3/4x7/8 Ear v Key H15HD CB V 1x14 Ear v Key H15HD MD H 1x14 Ear v Key H15HD JD V 3/4x7/8 Ear 158 1vg 24v Key H15HD JD V 3/4x7/8 Ear 158 1vg 12v Key H15HD CB V 1x14 Ear 158 1vg 12v Key (10) H15HD JD V 3/4x7/8 Dir v Key H15HD SJ H Pad Ear v 0 Spline H15 WH V Pad Dir v T8 Spline H15HD CBA V 1x14 Dir v Spline H15HD WV H 3/4x7/8 Dir v Spline H15HD GQ LAT 3/4x7/8 Dir v Spline H15HD MDA H 1x14 Dir v Spline H15HD JD V 3/4x7/8 Ear v Key w/5203 7H15HD CB V 1x14 Ear v Key w/5204 7H15HD MD H 1x14 Ear v Key w/5202 7H15HD KG H 3/4x7/8 Ear v Key H15HD SJ H Pad Dir v 0 Spline H15HD WH V 45 Dir v 4 Spline H15SHD MD H 1x14 Dir v T2 Key H15SHD GK H H Pad Dir v T7 Key H15HD GH H Pad Dir v T6 Spline H15HD MJA H 1x14 Dir v Spline H15HD WV H 3/4x7/8 Ear v Spline (2) 7H15HD WV H 3/4x7/8 Dir v note w/5202 7H15HD JD V 3/4x7/8 Ear v T4 * Spline H15HD JD V 3/4x7/8 Dir v T4 Spline ** 7H15HD KC H 3/4x7/8 Ear v T4 * Spline H15HD GF V 90 Dir v T6D Spline (7) 7H15 GQ LAT 3/4x7/8 Dir v Spline H15HD GUA V PAD 180 Dir v Key H15SHD MD H 1x14 Dir v T2 Key H15HD GT V 90 Dir v T8 Spline E H15E GV H Pad M10 Dir v T3D Key S SPRHD 4802 V 90 Dir v Key H15HD 4418 V PAD O-ring Dir v Key S SPRHD 4802 V Pad Top Dir sh v * Key E H15E GV H Pad M10 Ear v Key H15SHD KCA H 3/4x7/8 Dir v T7 Key S SPRHD MDA H 1x14 Dir v Key H15HD WJ V Pad Dir v 0 Key H15SHD KCA H 3/4x7/8 Dir v T7 Key H15HD GWA H Rear o ring Dir v Spline 300 NOTE: Refer notes and abbreviations on page

13 SANDEN Listed in ascended order by Sanden Number (continued). SANDEN# AIRSOURCE NUMBERS FITTING Dia. PULLEY WIRE OIL NUMBER COMPR CLUTCH HEAD MODEL HEAD POS SIZE Mount mm grv volt END SHAFT cc s (7) 7H15HD GWA H o ring rear Dir v Key H15 GH H H Pad Dir v Key H15 GH H H Pad Dir v Key H15HD GH H Pad Ear v Key H15HD GH H Pad Ear v Key H15HD JDA V 3/4x7/8 Dir v Key C 7H15HD KC H 3/4x7/8 Dir v T4 Spline H15HD GRA V Pad v T6 Spline H15SHD GK H H Pad Dir v T7 Key H15 GF Dir v T6 Spline H15HD 4850 V 90 Dir v T8 Spline H15HD GV H Pad M10 Ear v T3D,J1 Key (10) 7H15HD GV H Pad M10 Ear v T3D,J1 Key H15HD GV H Pad M10 Ear v T3D,J1 Key H15HD GV H Pad M10 Ear v T3D,J1 Key H15HD GV H Pad M10 Ear 158 1vg 12v T3D,J1 Key H15HD GV H Pad M10 Ear 158 1vg 24v T3D,J1 Key H15HD GV H Pad M10 Ear v T3D,J1 Key H15SHD GV H Pad M10 Ear v T3D,J1 Key H15SHD GV H Pad M10 Ear v T3D,J1 Key H15SHD GV H Pad M10 Ear v T3D,J1 Key H15SHD GV H Pad M10 Ear v T3D,J1 Key H15HD JD V 3/4x7/8 Dir v * Key H15HD MDA H 1x14 Dir v Key H15HD WV H Rear o ring Dir v Key H15 WV H 3/4x7/8 Dir v Key H15 WV H 3/4x7/8 Dir sh v Key H15HD WV H Rear o ring Ear v Key (7) H15 JD V 3/4x7/8 Dir v Key C 7H15 KC H 3/4x7/8 Ear v Key H15 JD V 3/4x7/8 Ear v Key H15HD KCA H 3/4x7/8 Dir v Key TRS105 BT-H T Body Port TR v T H09HD FL V 3/4x7/8 Ear v H09HD FL V 3/4x7/8 Ear v H09HD K H 3/4x7/8 Ear v HD, R12 FG V 3/4x7/8 Ear v n/a Key , R12 FG V 3/4x7/8 Ear v Key , R12 FG V 3/4x7/8 Ear v T3 * Key HD, R12 FG V 3/4x7/8 Ear v Key HD, R12 QH H Pad Ear v Key NC 508HD, R12 FQ V 3/4x7/8 Ear Key HD, R12 B V 3/4x7/8 Ear v Key NC 508HD, R12 WF V Pad Ear Key H15HD FG V 3/4x7/8 Ear v Key HD, R12 FG V 3/4x7/8 Ear 158 1vg 12v Key H14 FL V 3/4x7/8 Ear v Key H14HD FL V 3/4x7/8 Ear v Key A H14 K H 3/4x7/8 Ear v * Key H14 M H 1x14 Ear v Key H14HD M H 1x14 Ear v Key H14HD K H 3/4x7/8 Ear v Key H14HD C V 1x14 Ear v 5 Key w/ H14 M H 1x14 Ear v Key w/ H14HD FL V 3/4x7/8 Ear v Key H14HD FL V 3/4x7/8 Ear v Key H14HD FL V 3/4x7/8 Ear v Key 210 NOTE: Refer notes and abbreviations on page

14 SANDEN Listed in ascended order by Sanden Number (continued). SANDEN# AIRSOURCE NUMBERS FITTING Dia PULLEY WIRE OIL NUMBER COMPR CLUTCH HEAD MODEL HEAD POS SIZE Mount mm grv volt END SHAFT cc s w/ H14 C V 1x14 Ear v Key H14HD M H 1x14 Ear v Key H14HD C V 1x14 Ear 158 1vg 12v Key H14HD FL V 3/4x7/8 Ear 158 1vg 24v Key H14HD FL V 3/4x7/8 Ear 158 1vg 12v Key H14HD FL V 3/4x7/8 Ear oh 12v Key w/ H14 M H 1x14 Ear v Key A H14HD K H 3/4x7/8 Ear v * Key w/ H14 C V 1x14 Ear v Key w/ H14 C V 1x14 Ear v Key w/5201 5H14 FL V 3/4x7/8 Ear v Key w/ H14 K H 3/4x7/8 Ear v Key SD5H14 FL V - Ear v Key H14SHD FL V 3/4x7/8 Ear v Key B10 Ear v B10 Ear v H13 JE V 3/4x7/8 Ear v H13 WM Dir v H13 WM Dir v H13 WL Dir v H13 WL v H15E SJA H Pad Ear v Key H15HD WH V 45 Dir v 0 Key H15 MD H 1x14 Ear v Key H15E MD H 1x14 Ear v w/ H15 Ear v Key H15 Ear Key w/ H15 Ear v Key H15E WZ H Rear o ring Ear v H15SHD JE V 3/4x7/8 Ear v H15E FZ V 3/4x7/8 Ear v H15SHD QC H Rear o ring Ear v H15HD MD H - Dir v n/a H15 JD V 3/4x7/8 Ear v Key H15HD JD V 3/4x7/8 Ear v T3D Key H15E JD V 3/4x7/8 Dir v Key H15SHD GK H H Pad Ear v T7 Key H15SHD GK H 3/4x7/8 Ear v T7 Key H15SHD GK H H Pad Ear v T7 Key H15E WZ H Rear o ring Dir v H15 QC Dir v H15 WV Dir v T H15SHD WZ H Rear o ring Ear v , R12 B V Flare Ear v Key , R12 B V Flare Ear v Key , R12 B V Flare Ear v Key H13 KG H 3/4x7/8 Ear v n/a HD, R12 M H 1x14 Ear v Key , R12 E V FLARE Ear v , R12 E V FLARE Ear v HD, R12 B V Flare Ear v Key HD, R12 B V Flare Ear v Key HD, R12 B V Flare Ear v Key HD, R12 C V 1x14 Ear v Key HD, R12 C V 1x14 Ear 158 1vg 12v Key HD, R12 FG V 3/4x7/8 Ear v Key HD, R12 C V 1x14 Ear 158 1vg 24v Key 135 NOTE: Refer notes and abbreviations on page

15 SANDEN Listed in ascended order by Sanden Number (continued). SANDEN# AIRSOURCE NUMBERS FITTING Dia. PULLEY WIRE OIL NUMBER COMPR CLUTCH HEAD MODEL HEAD POS SIZE Mount mm grv volt END SHAFT cc s , R12 FG V 3/4x7/8 Ear v Key , R12 B V 3/4x7/8 Ear v Key HD, R12 FG V 3/4x7/8 Ear oh 12v Key HD, R12 FG V 3/4x7/8 Ear v Key , R12 FG V 3/4x7/8 Ear v Key HD, R12 QH H Pad Ear v Key HD, R12 QH H H Pad Ear v Key , R12 M H 1x14 Ear v Key HD, R12 FG V 3/4x7/8 Ear oh 12v Key HD, R12 M H 1x14 Ear oh 12v T3 Key NC , R12 FQ Ear 12v Key HD, R12 QH H Pad Ear v Key HD, R12 FG V 3/4x7/8 Ear v Key HD, R12 FG V 3/4x7/8 Ear 158 1vg 12v Key HD, R12 FG V 3/4x7/8 Ear 158 1vg 24v Key HD, R12 C V 1x14 Ear 158 1vg 12v T3 * Key HD, R12 QM H GM Pad Ear v T7 Key HD, R12 QH H Rear o ring Ear v Key HD, R12 FG V 3/4x7/8 Ear v T3 * Key H15 Key H15HD GWA H Rear o ring Dir v Splne 200 Notes: 1) Information available at current time 2) 4778 splined ( clutch), 4715 keyed ( clutch) 3) 4626 keyed ( clutch), 4780 splined ( clutch) 4) OE version 2wire Ford connector, Aftermarket is 1wire bullet 5) Use 8 groove clutch (5137) 6) Universal GM Pad used with manifold 7) Splined type clutch only (check OE clutch) 8) Keyed type clutch only (check OE clutch) 9) OE has diode 10) OE has diode, Reuse Harness Abbreviations: NSS = Not Sold Separately Dir = Direct Long Dir sh = Direct Short PRV = Pressure Relief Valve ( ) DESIGNATES CALL FOR AVAILABILITY * Wire End Types see Wire End Type Chart on page 239. The AirSource compressor number listed may have a different style connector than illustration provides. May require reuse of original connector, or use of jumper wire. TECH TIP Tech Tip: When replacing an R12 compressor with and R134a type you will need to do the following: Since ALL R134a compressors do not contain service (schrader) ports needed to hook up manifold gauge hoses for servicing and charging, the additional purchase of R134a service ports are required. (The ports required are compressor specific, relating to the style of head where the A/C hoses are attached). Once the head style is determined, the ports simply are attached to the compressor fittings. 248

16 SANDEN Super Heavy Duty Compressor (SHDC) New Design Features New Heavy Duty Design for greater durability and longer service life, twice as long as Standard Models Original Equipment on later model, class 8 vehicles: Freightliner, Peterbilt, Volvo and Mack Doubles the number of life clutch cycles (1 million) Increased Friction Surface Diameter on Clutch Rotor Same Wobble Plate design and performance as current SD7 compressors Larger Face with a friction lined clutch rotor for better engagement Rubber clutch armature replaces and eliminates leaf spring armature New Heavy Duty Extra Pure (EP) Steel Bearing in Clutch Rotor Increased internal oil flow passages to increase oil flow to lip seal Improved Over-Molded Lip Seal, increases the ability to seal when shaft waggles during compressor operation Improved rear thrust bearing race Improved Rod Swage Joint Quality with special alumite coating Thermal Fuse added to coil for disengagement of clutch pulley Prevents clutch from locking up and throwing accessory drive belt In most applications, New Super Heavy Duty Compressors will replace the standard models. Check clutch clearance before installing on vehicle. Standard Models Super Heavy Duty Models S S S S S S 249

17 SANDEN STYLE Super Heavy Duty Compressor (SHDC) Thermal Fuse Design Thermal Fuse in Clutch Coil Placed inside the clutch coil to sensor high heat temperature. Function: As the fuse senses extreme heat from clutch slippage, the thermal fuse breaks open. With the open fuse, it will not allow the electrical current to flow to the clutch coil. This function disengages the clutch armature from the clutch pulley and allows the clutch pulley to spin freely acting as an idler pulley. The thermal fuse prevents the loss of the accessory drive belt. The thermal fuse can t be reset or replaced after breaking open. The compressor must be replaced and normal maintenance to the system must be performed. Position of Thermal Fuse is located in the Clutch Coil. Thermal Fuse SD7E Enhanced Version Super Duty Compressors Wobble Plate design. HD Bus, Ag, & Off-Road Applications. Drop-in replacement for Seltec TM21 compressor. High-flow version of SD7. Comparable to 210cc performance. Same external dimensions as current SD7 compressor. Direct Mount. Various clutch pulley & Rear head configurations. Redesigned suction valve & increased ID Suction & Discharge ports. Conforms to existing dual compressor mounts. Approved for school bus usage nationwide. 250

18 Listed in ascending order by part number. See Wire End Types chart on page 239. SANDEN T3D,J1 T3D,J1 T3D,J1,J2 5282A R134a FLX w/fitting Ear 8gr 119mm 12 GV A R134a FLX w/fitting Ear 2gr 132mm 12 GV C R134a FLX w/fitting Ear 2gr 133mm 12 GV cc 200cc 200cc 5298 R134a 7H15HD Ear 6gr 128mm 12 UK 4467,J2 T2 T2 T R134a 7H15HD Ear 2gr 132mm 12 UK cc R134a 7H15SHD Ear 2gr 152mm 12 MD 4609/ cc R134a 7H15SHD Ear 2 gr 152mm 24 MD 4611/ cc R134a 7H15SHD Direct 8gr 152mm 12 MD 4768/4499 T2 T cc R134a 7H15SHD Direct 8gr 152mm 24 MD 4795/ cc R134a 7H15SHD Ear 1gr 138mm 12 GK 4608/ cc R134a 7H15E Direct 10gr 119mm 12 GV cc R134a 7H15 Ear 6gr 119mm 12 CB T7 T cc R134a 7H15SHD Ear 2gr 140mm 12 QC cc R134a 7H15HD Ear 2gr 125mm 24 JD cc R134a 7H15SHD Ear 1gr 152mm 24 GK 4640/ cc R134a 7H15SHD Ear 8gr 130mm 24 GK 4726/

19 SANDEN STYLE Listed in ascending order by part number. See Wire End Types chart on page T7 T7 T cc R134a Model Mnt Clutch 7H15SHD Ear 1gr 138mm 12 KC 4661/ cc R134a 7H15SHD Direct 8gr 130mm 24 GK 4769/ cc R134a 7H15SHD Direct 8gr 133mm 12 KCA 4813/4498/ cc R134a 7H15SHD Direct 8gr 152mm 24 GK 4840/ D cc R134a 7H15HD Ear 2gr 132mm 12 SJ 4704/ cc R134a 7H15SHD Direct 8gr 133mm Volt Head O.E.M.# 12 JD cc R134a 7H15HD Direct 8gr 119mm 12 WH 4767/4303/ cc R134a 7H15HD Ear 8gr 119mm 12 WJ 4305/4496/4718 T3D cc R134a 7H15HD Direct 6gr 125mm 12 CBA cc R134a 7H15HD Ear 8gr 119mm 12 MDA 4734/ cc R134a 7H15HD Ear 2gr 132mm 12 MDA 4735/ cc R134a 7H15HD Ear 2gr 132mm 12 JDA 4736/ cc R134a 7H15HD Direct 2gr 132mm 12 JD 4752/ cc R134a 7H15HD Direct 6gr 125mm 12 CBA 4756/ cc R134a 7H15 Direct 8gr 119mm 12 MDA 4776/4482/ cc R134a 7H15HD Direct 8gr 119mm 12 GH 4818/

20 Listed in ascending order by part number. See Wire End Types chart on page 239. SANDEN STYLE 5333S 300cc R134a SPRHD Direct 8gr 119mm 12 GH 4075/ cc R134a 7H15HD Direct 6gr 125mm 12 GH 4819/ S 300cc R134a SPRHD Direct 6gr 125mm 12 GH 4076/ cc R134a 7H15HD Ear 8 gr 119mm 12 GH cc R134a 7H15HD Ear 2gr 132mm 12 GH 4821/ cc R134a 7H15HD Direct 6gr 125mm 12 JD 4883/ cc R134a 7H15HD Ear 8gr 119mm 12 QC cc R134a 7H15HD Ear 2gr 125mm 12 QC cc R134a 7H15HD Direct 6gr 125mm 12 MDA 4761/ cc R134a 7H15HD Direct 6gr 125mm 12 GWA 4815/ S R134a SPRHD Direct 6gr 125mm 12 GWA cc R134a 7H15E Direct 8gr 119mm 12 GWA 4816/ cc R134a 7H15HD Direct 8gr 119mm 12 JDA cc R134a 7H15HD Ear 8gr 119mm 12 SJ cc R134a 7H15 Direct 8gr 119mm 12 SJ cc R134a 7H15HD Ear 8gr 119mm 12 GQ

21 SANDEN STYLE Listed in ascending order by part number. See Wire End Types chart on page cc R134a 7H15E Direct 6gr 125mm 12 GSA 4731/ S 300cc R134a SPRHD Direct 6gr 125mm 12 GSA cc R134a 7H15HD Ear 2gr 125mm 12 JDA 4740/4713/ S 300cc R134a SPRHD Ear 2gr 125mm 12 JDA 4392/ cc R134a 7H15E Direct 8gr 119mm 12 GQ 4759/ S 300cc R134a SPRHD Direct 8gr 119mm 12 GQ 4077/ cc R134a 7H15E Direct 6gr 125mm 12 GQ 4792/ S 300cc R134a SPRHD Direct 6gr 125mm 12 GQ 4080/ cc R134a 7H15HD Ear 8gr 119mm 12 KG cc R134a 7H15HD Direct 6gr 125mm 12 WJ 4810/ cc R134a 7H15HD Direct 8gr 130mm 12 MDA cc R134a 7H15 7H15HD Ear 2gr 125mm 12 GQ 4426/ cc R134a 7H15HD Ear 2gr 132mm 12 JD cc R134a 7H15HD Ear 8gr 130mm 12 KC cc R134a 7H15HD Direct 2gr 132mm 12 WV 4715/4778/ cc R134a 7H15HD Ear 8gr 130mm 12 WV 4490/

22 Listed in ascending order by part number. See Wire End Types chart on page 239. SANDEN STYLE cc R134a 7H15HD Ear 2gr 132mm 12 WV 4717/4777/ cc R134a 7H15HD Direct 8gr 130mm 12 WV 4493/4733/ S 300cc R134a SPRHD Direct 8gr 130mm 12 WV cc R134a 7H15HD Direct 2gr 132mm 12 JD 4699 T4 T cc R134a 7H15HD Direct 6gr 125mm 12 WV 4494/ S 300cc R134a 7H15SHDC 6gr 125mm 12 WV cc R134a 7H15HD Direct 8gr 130mm 12 KC cc R134a 7H15SHD Ear 1gr 138mm 24 GK 4468/4604/ cc R134a 7H15HD Ear 2gr 125mm 24 MD 4744/ cc R134a 7H15HD Direct 8gr 119mm cc R134a 7H15HD Direct 2gr 132mm 12 KCA 4306/ cc R134a SPRHD Direct 8gr 119mm / cc R134a SPRHD Direct 8gr 140mm 12 GH 4082/ cc R134a SPRHD Direct 8gr 119mm 12 MDA 4084/ cc R134a SPRHD Direct 8gr 140mm cc R134a SPRHD Direct 10gr 126mm

23 SANDEN STYLE Listed in ascending order by part number. See Wire End Types chart on page cc R134a 7H15E Direct 10gr 119mm cc R134a SPRHD Direct 12gr 126mm 12 GQ 4078/ cc R134a 7H15HD Direct 8gr 119mm 12 WJ 4307 Sealed Super Heavy Duty cc R134a SSPRHD Direct 8gr 180mm 12 WV 4326 T8 T8 T3D cc R134a SPRHD Direct 8gr 119mm 12 GSA cc R134a 7H15HD Direct 8gr 119mm /4400/ cc R134a cc R134a 7H15HD Direct 8gr 119mm 7H15HD Ear 2gr 125mm / KG 4709 T3D T8 T8 5412A 200cc R134a 7H15HD Ear 2gr132mm 12 KG cc R134a 7H15HD Ear 8gr 119mm 12 CB cc R134a 7H15 Direct 6gr 122mm cc R134a 7H15 Direct 7gr 119mm 12 GT 4396 T8 A-B Distance Diameter cc R134a 7H15HD Direct 7gr 130mm 12 SJA 4397/ cc R134a 7H15 Ear 2gr 125mm 12 MD cc R134a 5H14 Ear 2gr 132mm 12 M 4513/6631 Groove Width 256

24 Listed in ascending order by part number. See Wire End Types chart on page 239. SANDEN STYLE cc R134a 7H15E Ear 2gr 125mm 12 SJA cc R134a 7H15HD Ear 7gr 119mm 12 SJA cc R134a 5706E.. Enhanced Version 7H15HD Ear 8gr 119mm 12 JDA/JD 4281/4660/ cc R134a 7H15HD Direct 8gr 119mm 12 KC 4666/4667 T4 T8 5707S 300cc R134a SPRHD Direct 8gr 119mm 12 KCA cc R134a 7H15HD Ear 8gr 130mm 12 KC cc R134a 7H15HD Ear 2gr 125mm 12 JD cc R134a 7H15HD Direct 7gr 119mm 12 GT 4362 FORD - FF clutch 90mm 78mm cc R134a 5H14 Ear 10gr 125mm 12 FL 4508/ cc R134a 5H14HD Ear 1 OH 126mm 12 FL 4530/ cc R134a 5H14HD Ear 1var 158mm 12 FL 4515/6673/ cc R134a 7H15E Direct 6gr 119mm 12 JD 4628/ cc R134a 7H15SHD Ear 2gr 132mm 12 MD cc R134a 5H14HD Ear 1var 158mm 12 C 4511/ cc R134a 7H15HD Ear 1var 158mm 12 CB cc R134a 7H15HD Ear 2gr 132mm 12 CB

25 SANDEN STYLE Listed in ascending order by part number. See Wire End Types chart on page 239. T4 T cc R134a 7H15HD Direct 2gr 132mm 12 JD 4626/ cc R134a 7H15HD Ear 2gr 125mm 12 JD 4627/ cc R134a 5H14 Ear 2gr 132mm 12 KG 4536/ cc R134a 5H14HD Ear 2gr 132mm 24 KG 4537/ cc R134a cc R134a cc R134a 7H15HD Ear 1var 158mm 7H15HD Ear 1var 158mm 5H14HD Ear 7gr 119mm 24 JD JD FL 4514/ cc R134a 7H15SHD Ear 8gr 130mm 12 KC 4637 T3D T3D cc R134a 7H15HD Direct 6gr 119mm 12 MD cc R134a 7H15HD Ear 2gr 125mm 24 CB cc R134a 7H15HD Ear 7gr 119mm 12 JDA 4645/ cc R134a 7H15HD Ear 2gr 132mm 12 MDA 4646 T3D A-B Distance Diameter cc R134a 7H15E Ear 8gr 119mm 12 MD 7822/ cc R134a 7H15HD Ear 2gr 125mm 24 KG A 200cc R134a 7H15HD Ear 2gr 132mm 24 KG 4269 Groove Width 258

26 Listed in ascending order by part number. See Wire End Types chart on page 239. SANDEN STYLE T4 T3D T3D,J cc R134a 7H15HD Ear 2gr 125mm 24 JD A 200cc R134a 7H15HD Ear 2gr 132mm 24 JD cc R134a cc R134a 7H15HD Ear 8gr 119mm 7H15HD Ear 2gr 132mm 12 KG JDA/JD 4644/4664/8104 FORD- see note 1 and 2 FORD- see note FORD- see note 0 1 and and 2 0 FORD- see note 1 and w/ clutch 5770NC... w/o clutch 300cc R134a 7H15HD Direct 8gr 119mm 12 WH w/ clutch 300cc 5771NC... w/o clutch R134a 7H15 Ear 2gr 132mm 12 WJ 4603/ w/ clutch 5772NC... w/o clutch 300cc R134a 7H15HD Direct 1gr 169mm 12 WH NC 310cc R134a 510HD Ear w/o clutch - FQ cc R134a cc R134a 5H14HD Ear 2gr 132mm 5H14HD Ear 1var 158mm 24 FL 4506/ FL 4516/ cc R134a 5H09HD Ear 2gr 125mm 12 FL cc R134a 5H09HD Ear 2gr 125mm 24 FL 5073 NOTE 1: 5770, 5771, 5772 Uses Grey Ford Connector (It attaches to the white one coming off the rear head.) cc R cc R12 510HD Ear 2gr 132mm 510HD Ear 2gr 132mm 12 B B (Includes Adapter #5599) 175cc R12 510HD Ear 7gr 119mm 12 QH 5706 NOTE 2: 5770NC, 5771NC, 5772NC Uses White Connector since it does not have a clutch. 259

27 SANDEN STYLE Listed In ascending order by part number. See Wire End Types chart on page cc R Ear 10gr 125mm 12 FG cc R12 508HD Ear 1OH 126mm 12 FG 9514/ cc R12 510HD Ear 1var 158mm 12 C 9119/ cc R12 510HD Ear 2gr 132mm 12 FG 9120 FORD- see note 1 and cc R12 510HD Ear 1var 158mm 24 C cc R12 510HD Ear 2gr 132mm 12 C cc R12 508HD Ear 2gr 132mm 12 M NC 310cc R12 508HD Ear w/o clutch 12 WF T cc R Ear 7gr 119mm 12 FG cc R12 510SHD Ear 1gr 138mm 24 QM 4519/ cc R Ear 2gr 125mm 12 E cc R12 508HD Ear 2gr 132mm 24 FG 5407 A-B Distance Diameter cc R12 510HD Ear 2gr 132mm 24 FG cc R cc R12 510HD Ear 1var 158mm 510HD Ear 1var 158mm 12 FG FG 9676 Groove Width

28 Listed in ascending order by part number. See Wire End Types chart on page 239. SANDEN STYLE FORD- see note 1 and cc R Ear 2gr 132mm 12 FG Model 135cc Mount Clutch R12 510HD Ear 2gr 132mm 12 QH cc R Ear 2gr 132mm 12 B NC 310cc R Ear w/o clutch 12 FQ A-B Distance Sanden Pressure Relief Valves (Also see Pressure Relief Valve Section) Diameter /8-24 Universal (R12 & R134a) cc R Ear 2gr 132mm 24 B 8399 Groove Width 5686A 3/8-24 Sanden New Style Aluminum Low Profile w/hnbr O-ring /8-24 Compressor Pop-Off Valve for Sanden - Bleeds off at p.s.i. T cc R134a 7H15HD Dir Sh 10gr 126mm cc R134a 7H15E Direct 6gr 119mm 12 GH cc R134a 7H15E Direct 8gr 119mm 12 GH cc R134a 7H15E Direct 8gr 119mm 12 GK 4021 T9 4D 6D cc R134a cc R134a cc R134a SPRHD Direct 6gr 125mm SPRHD Direct 8gr 119mm SPRHD Direct 8gr 119mm GQ WH cc R134a SPRHD Direct 8gr 130mm 24 WV

29 SANDEN STYLE Listed in ascending order by part number. See Wire End Types chart on page 239. T3D T3D 6D cc R134a 7H15HD Direct 6gr 125mm 12 GV cc R134a cc R134a cc R134a 7H15HD Direct 8gr 119mm SPRHD Direct 8gr 149mm 7H15E Direct 10gr 119mm 12 GV SQ GH T3D, J1 T3D, J cc R134a 7H15E Direct 8gr 119mm 12 KF cc R134a SPRHD Direct 10gr 126mm 12 WJ cc R134a 7H15E Direct 12gr 126mm 24 GV cc R134a 7H15E Direct 2gr 125mm 24 GV 4052 T3D, J1 T3D cc R134a cc R134a 7H15E Direct 8gr 119mm 7H15HD Direct 12gr 126mm 24 GV JDA cc R134a cc R134a SPRHD Direct 6gr 125mm SPRHD Direct 8gr 140mm 12 WH MDA 4072 T2 A-B Distance Diameter cc R134a 7H15HD Direct 8gr 119mm 24 JDA cc R134a 7H15HD Direct 8gr 119mm / cc R134a SPRHD Direct 8gr 119mm 12 KGA 4086 Groove Width 262

30 Listed in ascending order by part number. See Wire End Types chart on page 239. SANDEN STYLE T3D cc R134a cc R134a cc R134a SPRHD Direct 7gr 126mm SPRHD Direct 12gr 126mm 7H15E Ear 2gr 125mm 12 GSA 4379/ MDA JD cc R134a SPRHD Direct 7gr 126mm 12 KCA cc R134a cc R134a SPRHD Direct 8gr 140mm SPRHD Direct 6gr 160mm cc R134a SPRHD Direct 8gr 160mm HT-6 Replacement cc R134a 7H15HD Direct 6gr 112mm 12 GT 4261 T cc R134a 7H15E Direct 8gr 119mm cc R134a SPRHD Direct 6gr 125mm 24 GQ cc R134a 7H15E Direct 8gr 152mm cc R134a 7H15HD Direct 7gr 126mm T7 6D T3D A-B Distance Diameter cc R134a 7H15E Direct 8g r130 mm cc R134a SPRHD Direct 8gr 180mm 24 WV cc R134a 7H15HD Ear 2gr 152mm 12 GV 4308 Groove Width 263

31 SANDEN STYLE Listed in ascending order by part number. See Wire End Types chart on page 239. T3D, J1 T3D 3-5/8 92mm 6D cc R134a 7H15HD Ear 10gr 126mm 24 GV /8 87mm cc R134a 7H15HD Direct 8gr 119 mm 12 GV cc R134a 7H15HD Direct 8gr 119mm 12 GSA cc R134a SPRHD Direct 8gr 180mm 24 WV 4324 T3D, J1 T cc R134a 7H15HD Direct 8gr 119mm 24 GV cc R134a cc R134a cc R134a 7H15E Direct 8gr 130mm SPRHD Direct 10gr 126mm SPRHD Direct 12gr 126mm 24 GK GSA T cc R134a 7H15E Direct 6gr 119mm 12 GWA cc R134a cc R134a cc R134a SPRHD Direct 10gr 126mm SPRHD Direct 7gr 126mm SPRHD Ear 8gr 119mm 12 GQ GSA MDA D T2D A-B Distance Diameter cc R134a SPRHD Direct 7gr 119mm 12 GV cc R134a 7H15E Direct 1gr 138mm 24 MD cc R134a 7H15HD Direct 8gr 119mm 12 KG 4404 Groove Width 264

32 Listed in ascending order by part number. See Wire End Types chart on page 239. SANDEN STYLE T3D T2D cc R134a 7H15HD Direct 10gr 119mm 12 JDA cc R134a 7H15HD Direct 10gr 126mm cc R134a SPRHD Ear 6gr 125mm 12 GSA cc R134a 7H15E Ear 2gr 152mm 24 JD cc R134a SPRHD Direct 8gr 119mm 12 WJ 4410 HT-6 Replacement cc R134a cc R134a SPRHD Direct 10gr 126mm 7H15HD Direct 6gr 130mm 12 MDA GT cc R134a 7H15HD Ear 8gr 119mm 12 GV 4451 T3D,J cc R134a 7H15 Ear 8gr 119mm 12 MDA cc R134a 7H13 Ear 6gr 119mm 12 JE cc R134a 7H13 Ear 2gr 125mm 12 JE cc R134a 7H15HD Direct 6gr 125mm 12 CBA 4475 A-B Distance Diameter cc R134a cc R134a 5H14HD Ear 2gr 132mm 12 FL H15HD Direct 2gr 132mm 12 GH cc R134a 7H15HD Direct 2gr 132mm Groove Width 265

33 SANDEN STYLE Listed in ascending order by part number. See Wire End Types chart on page D cc R134a cc R134a 7H15HD Direct 12gr 126mm 7H15E Direct 8gr 119mm KF cc R134a 7H15HD Direct 8gr 119mm ENHANCED SEALED cc R134a SPRHD Direct 7gr 126mm cc R134a SPRHD Direct 6gr 133mm 12 MDA cc R134a 7H15E Direct 1-A gr 126mm 24 KF cc R134a 7H15-ES Direct 8gr 119mm 12 WV cc R134a 7H15HD Direct 8gr 119mm T cc R134a 7H15E Direct 6gr 119mm cc R134a 7H15HD Direct 8gr 119mm cc R134a 7H15SHD Ear 6gr 125mm 12 JD cc R134a SPRHD Direct 10gr 126mm 24 YE 4648 A-B Distance Diameter cc R134a 7H15HD Direct 6gr 125mm 24 GWA cc R134a cc R134a 7H15SHD Ear 2gr 132mm 7H15HD Direct 8gr 119mm 12 JD KC 4667 Groove Width

34 Listed in ascending order by part number. See Wire End Types chart on page 239. SANDEN STYLE T3D cc R134a 7H15SHD Ear 2gr 132mm 12 KC cc R134a cc R134a cc R134a 7H15HD Direct 12gr 126mm 7H15E Direct 8gr 119mm 7H15HD Direct 12gr 126mm GWA JDA cc R134a 7H15HD Direct 6gr 119mm 12 GN cc R134a cc R134a cc R134a 7H15 Direct 6gr 120mm 7H15HD Direct 1 gr 132mm 7H15E Direct 8gr 119mm 12 SJ SJA T7 2 T cc R134a 7H15SHD Ear 8gr 133mm 12 GK cc R134a 7H15SHD Ear 8gr 133mm 12 JD cc R134a 7H15HD Ear 8gr 119mm 24 JD cc R134a 7H15HD Direct 8gr 119mm 12 GH 4775 T6D T6 A-B Distance Diameter cc R134a cc R134a 7H15HD Direct 7gr 130mm 7H15HD Direct 6gr 125mm 12 GF cc R134a 7H15HD Ear(swing)6gr 130mm 12 GRA 4825 Groove Width 267

35 SANDEN STYLE Listed in ascending order by part number. See Wire End Types chart on page 239. T cc R134a cc R134a 7H15HD Direct 6gr 125mm TRS105 TR 7gr 95mm 12 KCA BT-H cc R134a 5H09HD Ear 2gr 125mm 12 K cc R12 508HD Ear 1gr 152mm 24 FG cc R134a 5H14HD Ear 2gr 132mm 24 M cc R134a 5H14HD Ear 2gr 132mm 12 C cc R134a 5H14HD Ear 10gr 119mm 12 M 6670/ cc R12 5H14HD Ear 1 gr 152mm 12 FL cc R134a 5H14SHD Ear 8gr 119mm 24 FL cc R134a cc R134a 7B10 Ear(swing) 2gr 115mm 7B10 Ear(swing) 6gr 112mm 12 Spec l Spec l cc R134a 7H13 Ear 6gr 119mm 12 JE cc R134a cc R134a 7H13 Direct 1gr 125mm 7H13 Direct 1 gr 146mm 24 WM WM cc R134a cc R134a 7H13 Direct 1 gr 146mm 7H13 1 gr 125mm 24 WL WL 7361

36 Listed in ascending order by part number. See Wire End Types chart on page 239. SANDEN STYLE cc R134a 7H15E Ear 2gr 132mm 24 WZ cc R134a cc R134a cc R134a 7H15E Ear 2gr 132mm 7H15E Direct 8gr 130mm 7H15 Direct 4gr 112mm 24 FZ WZ QC 8147 T cc R134a cc R134a cc R134a 7H15 Direct 4gr 112mm 7H15SHD Ear 2gr 132mm 7H13 Direct 1vg 158.7mm 12 WV WZ HTO cc R Ear 2gr 152mm 12 B 8387 A-B Distance Diameter cc R134a cc R12 7H13 Ear 8gr 119mm 510HD Ear 1gr 152mm 12 KG B 9112 Groove Width Sanden Pressure Relief Valves (Also see Pressure Relief Valve Section) /8-24 Universal (R12 & R134a) /8-24 Compressor Pop-Off Valve for Sanden - Bleeds off at p.s.i. 5686A 3/8-24 Sanden New Style Aluminum Low Profile w/hnbr O-ring. 269

37 SANDEN (FLX7 Universal Style) IMPORTANT: FLX7 Compr. are equipped with a GV style rear pad head - MANIFOLD REQUIRED. 3-5/8 / 92mm 1 GROOVE - EAR MOUNT Diameter Volt Part# 138mm/5.50" 12v mm/5.50" 24v mm/6.25" 12v mm/6.25" 24v GROOVE - EAR MOUNT Diameter Volt Part# 125mm/4.9" 12v 5286 *1 125mm/4.9" 24v mm/5.25" 12v mm/5.25" 24v mm/6.0" 24v /8 / 92mm 3-3/8 / 87mm 2 GROOVE - DIRECT MOUNT Diameter Volt Part# 125mm/4.9" 12v 5288 *2 8 GROOVE - EAR MOUNT Diameter Volt Part No. 119mm/4.6" 12v 5282 *3 119mm/4.6" 24v mm/4.6" 12v 5284 (CAT type) *1... Can substitute 5286E... Enhanced Version *2... Can substitute 5288E... Enhanced Version *3... Can substitute 5282E... Enhanced Version *4... Can substitute 5285E... Enhanced Version 3-3/8 / 87mm 8 & 10 GROOVE - DIRECT MOUNT Diameter Volt Part# 119mm/4.6" 8 gr 12v 5285 *4 119mm/4.6" 8 gr 24v mm/4.6" 10 gr 12v 5306 *5 * Enhanced Version 10 GROOVE - EAR MOUNT Diameter Volt Part# 125mm/4.9" 12v mm/4.9" 24v All FLX7 have 200cc oil and All have T3D, J1 wire end (see Wire End Types chart on page 239) MANIFOLD - REQUIRED (choose correct style for above compressors) Made from forged steel. #10 #8 #10 #8 #10 # Vertical 3 /4" x 7 /8" 5202 Horizontal 3 /4" x 7 /8" 5203 Vertical 1"-14 Tube-O 5204 Horizontal 1"-14 Tube-O 5205 Vertical Flare LEAD WIRE Use when replacing clutch with 2 wires Clutch Lead Wire + = Compressor with Clutch Plus Manifold Compressor Assembly FLX7 (usesd #0121 o-rings) GV Style Rear Pad Head 270

38 SANDEN FLX7 (R134a) TIPS FOR SANDEN FLX7 1. FLX7 compressors can be used to replace most R12 and R134a Sanden and Seltec type models, due to their design which incorporates a pad style head using a bolt-on manifold. In some cases the manifold is not required (where the OE compressor is a pad style). The FLX7 compressor is available in 7 different clutch styles, in both 12 & 24 volt. Although the FLX7 is supplied with a single wire coil connection, a FLX7 wiring harness (1545) is available to convert the compressor to a double wire style. 2. If an application requires such, the FLX7 can be rotated 90 degrees left or right to properly clock the QV pad on the rear head (ear mount only). Just remember the oil plug must not be facing downward after it is rotated to its final position. 3. The FLX7 will outperform the SD508, SD510, and SD5H14 Sanden models, as well as Seltec models TM15, and TM The overall length of the FLX7 compressor with an attached manifold may be longer than the OE compressor it will replace, especially if the original has a one piece aluminum rear head (non manifold type). In most cases the additional length will not present a problem. For extremely tight fit applications, check length before ordering. Description: FLX7 with Vertical Manifold /16 (overall length incl. clutch & manifold) FLX7 with Horizontal Manifold /2 (overall length incl. clutch & manifold) SUBSTITUTION CHART (NOT A DIRECT INTERCHANGE) Sanden original equipment compressors interchange to FLX7 plus hose port manifolds SANDEN PART# Manifold Number FLX7 Number plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus 5201 SANDEN PART# Manifold Number FLX7 Number plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus 5202 SANDEN PART# Manifold Number FLX7 Number plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus 5201 SANDEN PART# Manifold Number FLX7 + Number plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus plus BENEFITS Reduced Part Numbers Reduced Inventory Costs Expanded Product Configurations 271

39 SANDEN STYLE SANDEN REPLACEMENT KIT - T/CCI (YORK STYLE) TO SANDEN REPLACE THE TCCI/YORK COMPRESSOR WITH A SANDEN SD7H15 MODEL Includes Everything Needed for an Easy Installation! Longer Life Colder Duct Temperature Eliminate Shaft Seal Leaks Improved Performance and Quality Less Vibration (Det-60 Series Models) REPLACEMENT CHART - from T/CCI (York Style) to SANDEN Compressor Note: use short body if used on vehicles with tight quarters or clearance issues in rear. OE Style Assy Grooves SD7 Repl Assy (short body)sd7 Repl Assy (FLX7) w/5540 (2) 5263SF w/5540 (2) S 5263SF 5256 w/5045 (24v) S 5234SF S w/5540 (2) use 5266SF w/5540 (2) S use 5266SF (or 5266SRK Det-60 conv.) S 5266SF (or 5266SRK Det-60 conv.) S use 5267SF S 5267SF FF 5268S 5268SF S use 5269SF S 5269SF (or 5269SRK Det-60 conv.) SD7 Repl Assy (short body) SD7 Repl Assy (FLX7) Series 60 (Detroit Series 60 conversion) 272

40 SANDEN STYLE SANDEN REPLACEMENT KIT - T/CCI (YORK STYLE) TO SANDEN T/CCI (York Style) to SANDEN CONVERSION PARTS (all parts sold individually) MANIFOLDS (supplied with hardware) Part No. Description 5206L... LH Suction Manifold used on Short body conversion 5206R... RH Suction Manifold used on Short body conversion BRACKET KITS (supplied with hardware) Part No. Description Detroit Series 60 Relocation Kit. 2 grv only w/passenger side mtg only T/CCI to Sanden Brackets for... 1 grv (exc. below) T/CCI to Sanden Brackets for... 2 grv and also 1 grv 5036, T/CCI to Sanden Brackets for... 1 grv T/CCI to Sanden Brackets for... 6 grv 9036F... T/CCI to Sanden Brackets for... 6-FF grv T/CCI to Sanden Brackets for... 8 grv Shown #