Innovative Motion Control Solutions for Industry

Transcription

1 Innovative Motion Control Solutions for Industry

2 Worldwide Offices and Alliance Partners Franksville, WI Canada England Germany Michigan Venezuela Peoples Republic of China Japan

3 Unico Test Stand Expertise Application Knowledge / Extensive Installation Base High Performance AC Drives with Wide Power & Voltage Range AC Motors designed for Special Applications After Sales Market Support Major Production bases in USA, UK, Germany & Japan Worldwide Application and Service Support

4 UNICO Invertor Drives Digital / Self-Tuning / Intelligent / kW/ 230, 460, 575, 690 v

5 Test Stand Drives 2400 Series Exceptional Performance Comprehensive Power Range Extensive Dynamometer Software Complete Test Stand Applications

6 Test Stands & Dynamometers Development, endurance, and production testing Automotive engines (Petrol/Gas/Diesel) Brakes & Clutches Power train and Transmissions (Gearbox, Transfer Case, CVT, IVT, Hybrid, Axles) Complete vehicles (Chassis dynos) Electric vehicles Racing/Performance cars Hydraulic pumps Engine accessories FEAD Aerospace testing

7 Unico Exceptional Performance Extensive development capabilities Power range up to 1,250 KW IGBT switching up to 20 khz Output frequency up to 1,500Hz Torque settling time average 2 ms Acceleration rates up to 300,000 rpm/second Motor speeds up to 24,000 rpm Torque estimator < 0.5% accuracy of max torque Mixed mode at low speed Dual Fast Vector Rotator at 280MHz NVH Low noise speciality

8 Unico Drive Software Test Stand embedded software Main DSP Main DSP software 280 MHz Fast vector Rotator 280 MHz UEdit soft PLC For auxiliary functions For logic functions Drive function monitoring Drive Monitoring Drive Keypad on each Invertor Drive link (drive management software for Windows ) Interface to LapTop or PC

9 Unico Drive Performance (A) Torque Analogue input rate 100 µs (at 10kHz IGBT switching) Torque estimator options Standard ±2% of maximum torque Optional ±0.5% of maximum torque (Asynch and Synch) Dynamic torque control 0.6 ms Rising time up to 90% torque 2 ms average settling time No increased times in field weakening range Current loop Cycle (sampling) time - 100µs (at 10kHz IGBT switching) Sampling time current command analogue/field bus - 100µs Current Loops: Digital, Space Vector, Sine Triangle

10 Unico Drive Interface Analogue I/O 12 Bit (standard), 14 Bit (standard) and 16 bit (optional) 0/10 volts, ±10 volts dc, optional of both Digital I/O 16 bit (standard), 32 bit (optional) Mixed I/O with Form A, Form C and open collector Some isolated inputs and contact outputs Serial communications Remote I/O, Modbus plus, Control Net, Profibus, Ethernet CANopen and CAN raw, DeviceNet, Interbus, LonWorks Fibre Optic (Unico Dynlink and Dynlink plus) Torque transducer, Load cell (voltage or frequency) Velocity feedback Incremental, Absolute, SinCos and Resolver

11 Energy Saving Common DC Bus 3-Phase AC Power Input DC BUS Charging Unit + _ Inverter 1 AC Motor Regenerative or Non Regenerative Motoring (Engine) Inverter 2 AC Motor One motor removing energy from DC bus, the other regenerating energy to DC bus Energy re-circulated on DC bus so that only minimal power required to Supply losses drawn from AC mains Inverter 3 Absorbing (Wheels) AC Motor Absorbing (Wheels) Example: Front or Rear Wheel drive Transmission Test Stand

12 UNICO Drive System

13 AC Motor Technology Asynchronous and synchronous motors Air cooled, water cooled, oil cooled and combinations Foot mounted and trunnion (swinging frame) mounted Thermal protection High speed precision, ball and roller bearings Insulated bearings and/or bearing housings Encoders for precision velocity feedback

14 AC Dyno Motors

15 Transmission Testing

16 5 axis power train

17 Torque estimator

18 Torque estimator

19 Torque estimator wheel Wheel motor: 0.5% of max torque = 30 Nm Number of measurements: 68 Errors grater than 0.25%: 6 Errors grater than 0.50%: 2 ( 0.57% and 0.67% ) Vertical: Number of errors Horizontal: Error in Nm.

20 Torque estimator input Input motor: 0.5 % of max torque = 15 Nm Number of measurements: 63 Error greater than 0.25%: 0 Error greater than 0.50%: 0 Vertical: Number of errors. Horizontal: Error in Nm.

21 Support Telephone Support Field Service Start-Up Coordination Training Parts and Repairs Contract Engineers Field Service Training Phone Support Parts/Repairs

22 Support Tools UEdit integration tools DriveLink monitoring tool UBIT interactive training Uniscope PC oscilloscope Electronic Troubleshooting (ETS) Data Sampler DriveLink Uniscope Data Sampler UEdit

23 Test Stand Installations (Transmissions) Aisin, Akashi, Allan Gears, Asano Gears.. Caterpillar Defence.. Daimler Chrysler Kokomo, Sterling, Orangeburg. Dana Spicer Orangeburg, Birmingham, Volkermarkt. Ferrari.. Ford Dearborn, Livonia, Sharonville. GM Allison, Yanti,, Daewoo, Flint, Silao,, Strasbourg GM Windsor, Ramos Arizpe,, Toledo, Ypsilanti, Warren GM - Honda Georgia, Giken Tochigi, North Carolina, GM - Ohio, Swindon.. Jatco Farmington Hills, Okazaki, Atsugi JTEKT (Koyo Seiko) Nara, Kokubu. KIA, Metadyne,, New Venture Gears,.. Red Bull Racing, Renault, SSang Yong Motors.. Ricardo UK Ltd, Suzuki, Torotrak, Yamaha,... Porsche, ZF, Horiba,..

24 Benefits of UNICO Extensive Application Knowledge Cost Effective Solutions Reliability Flexibility High Dynamic Performance High Efficiency plus Energy Saving Power Supply Integration Full After Sales Support

25 UNICO HIGH PERFORMANCE TEST STAND SYSTEMS