Dong Yang Metal lnd. Co., Ltd.
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1 Dong Yang Metal lnd. Co., Ltd.
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4 Quality system NX6 3Dimension Modeling High precision computing method, NX6, delivers data for simulation work based on the 3D-CAD method and improves the Quality of the products. With high performance tool, we can reduce the errors and apply to master data for machining. Quality and Environmental Management DYM has been certified to the international management and environmental standards. We first introduced ISO 9002 standard in 1994 and were certified according to ISO 9001 standard for the production of high quality products and effective process. Also, DYM received ISO standard which specifies the actual requirements for an organization's environmental management system and OHSAS certificate proving that its operations are safe for both its employees and the surrounding environment. This is another step towards becoming a role model with respect to efficient environmental work, and achieving our overall goal of zero tolerance culture with regard to work-related injuries/illnesses and environmental pollution. Inspection and Testing The inspection and test setup is a tool to evaluate the competitiveness of bearing industries. At DYM the world class quality precision equipments and skilled manpower are our invaluable assets. Technical Supporting Firms & Institutes KIMS(KOREA INSTITUTE OF MATERIALS SCIENCE) ECKA GRANULES- SUPPLIER OF WHITE METAL INGOT KTA (KOREA TECHNOPARK ASSOCIATION) 1. Beforehand solution for error 2. Be easy to feedback 3. Data Verification NX Modeling 1. Improve the Quality and reduce the lead time 2. Application to master data for machining 3. Cut expense 06 07
5 Production facilities Extensive Manufacturing capabilities To insure the production of an ever-extending range of parts, we have modern machinery set-up. It will bring a revolution to the production capability of our shop. YAMAZAKI MAZAK NEXUS 8800 with 6 Pallet - Maximum machining range : 1,450 X H 1,450/2,200 kg (FH 8,800 : 1,250 X H1,250/2,200 kg) -STROKE X : 1,400 mm Y : 1,200 mm Z : 1,325 mm POP & ERP System Enterprise Resource Planning (ERP) is an integrated computer-based system use to manage internal and external resource, including tangible assets, financial resources, materials, and human resources. Point of Product System (POP) can handle separated resources in each part of factory for order operating, factory inventory, process control and inspection data gathering. DOOSAN DS -130C - Maximum machining range : L3,000 X H 2,000 X W1,600/1,500 kg (FH 4,000 X H2,000 X H1,600/1,5000 kg) -STROKE X : 2,800 mm Y : 1,800 mm Z : 1,425 mm Manufacturing Process Map SPEC & DWG REVIEW PURCHASE THE MATERIAL BENDING OR ROLLING [M/BRG] HEAT TREATMENT PRE-M/C BEFORE W/M LINNING DE-GREASING WHITE METAL LINNING FINAL HORIZONTAL MACHINING FINAL VERTICAL MACHINING FIRST ACCESSORY MACHINING FIRST HORIZONTAL MACHINING FIRST VERTICAL MACHINING FIRST ROUGH MACHINING FINAL ACCESSORY MACHINING INSPECTION FINAL MACHINING FINAL INSPECTION PACKING DELIVERY 08 09/10 p DYM09
6 Power Plant HYDRO POWER PLANT ITEM : THRUST PAD DIM : O.D562 I.D 373 T50 MAT L : WJ2 / SS ITEM : MIDDLE BUSH DIM : O.D350 I.D320 B315 MAT L : BRONZE L.F.D UPB8 NI3 ITEM : UPPER BUSH DIM : O.D350 I.D320 B140 MAT L : BRONZE L.F.D UPB8 NI3 ITEM : LOWER BUSH DIM : O.D360 I.D320 B229 MAT L : BRONZE L.F.D UPB8 NI3 ITEM : GUIDE BRG DIM : O.D1350 I.D950 L750 MAT L : WJ2 / SS400 ITEM : LOWER GUIDE BRG DIM : O.D780 I.D MAT L : WJ2 / SS400 ITEM : GUIDE BRG DIM : O.D1200 I.D801 B283 MAT L: WJ2 / SC46 ITEM : UPPER GUIDE BRG DIM : O.D900 I.D MAT L: WJ2 / SS
7 Power Plant THERMAL POWER PLANT ITEM : SHORTEND BRG DIM : O.D927 I.D534 H304 MAT L : B21A14 / B50A517B2 ITEM : THRUST BRG CASING DIM : O.D901.7 I.D (mm) MAT L : B21A14 / B50A517B2 ITEM : L.P BRG DIM : O.D317 I.D228 B141 MAT L : B21A14 / SM400B ITEM : THRUST BRG RING DIM : O.D I.D (mm) MAT L : B21A14 / B50A517B2 ITEM : H.P BRG DIM : O.D222 I.D165 B90 MAT L: B21A14 / SM400B ITEM : THRUST PLATE DIM : O.D742.4 I.D (mm) MAT L: B21A14 / B11B17X 12 13
8 Power Plant THERMAL POWER PLANT ITEM : COMPLEX BEARING DIM : O.D I.D (mm) MAT L : TEGOV738 / S25C ITEM : DBL TILT PAD BRG DIM : O.D864 I.D376 H331 MAT L: B21A14 / B50A517B2 ITEM : JOURNAL BEARING DIM : O.D1030 I.D (mm) MAT L: TEGOV738 / C22+N ITEM : BRG RING(MID) DIM : O.D1098 I.D876 H263 MAT L: B50A517B2 ITEM : JOURNAL BEARING DIM : O.D940 I.D (mm) MAT L: TEGOV738 / S25C ITEM : FRONT / REAR BEARING DIM : O.D480 I.D (mm) MAT L: WJ2 / S25C 14 15
9 Power Plant NUCLEAR POWER PLANT ITEM : LINER BRG & CASING ASS Y ITEM : LINER BRG & CASING ASS Y DIM : O.D1295 I.D977 H581 DIM : O.D1408 I.D (mm) MAT L: WJ2 / SF440A MAT L: B21A14 / B50A517B2 ITEM : BRG RING (INNER) DIM : O.D1521 I.D (mm) MAT L: SS400 ITEM : LINER BRG (BALANCE TEST BRG ) DIM : O.D820 I.D480 H390 MAT L: B21A14 / B50A517B2 ITEM : BRG' RING(OUTER) DIM : O.D 1720 I.D (mm) MAT L: SS
10 Power Plant GAS TURBINE GENERATOR ITEM : GAS TURBINE TILTING PAD BRG DIM : O.D380 I.D (mm) MAT L : HOYT 11R / B50A753 ITEM : 7FH2 GEN. ENDSHIELD BRG DIM : O.D812.8 I.D406.9 B273 MAT L: B21A14 / B50A517B2 (C2) ITEM : GAS TURBINE LINER BRG DIM : O.D360 I.D (mm) MAT L: B21A14 / B50A753 ITEM : BEARING METAL DIM : O.D880 I.D (mm) MAT L: WJ2 / SS400 ITEM : SPA PJT 16 JOURNAL BRG ASS Y DIM : O.D577 I.D406 T285 MAT L: HOYT S172 / CR-COPPER ALLOY / SS400 ITEM : HYD SEAL RING DIM : O.D635 I.D (mm) MAT L: B21A14 / B50A517B
11 Industry COMPRESSOR ITEM : THRUST BEARING DIM : O.D 248 I.D (mm) MAT L: HOYTS172 / S20C ITEM : TILTING PAD JOURNAL BRG' ASS'Y DIM : O.D 86 I.D 45 B52.4 MAT L: HOYTS172 / SCM445H ITEM : INP. SHAFT BRG' DIM : O.D170 I.D100 B61 MAT L: WJ1 / STKM ITEM : OFFSET BEARING-L DIM : O.D 106 I.D 44 B51.5 MAT L: WJ1 / SM20C ITEM : OFFSET BEARING-R DIM : O.D 156 I.D (mm) MAT L: HOYTS172 / S20C ITEM : THRUST METAL DIM : O.D 280 I.D 181 B7 MAT L: WJ2 / S10C 20 21
12 Industry COMPRESSOR ITEM : COMPRESSOR TILTING PAD BRG' DIM : O.D 375 I.D (mm) MAT L : HOYT11R / LBC3 / S20C ITEM : COMPRESSOR TILTING PAD SLEEVE BRG' DIM : O.D 177 I.D (mm) MAT L : HOYT11R / S20C TYPE : 90 HALF TYPE : 600HP, 900HP, 1250HP ITEM : COMPRESSOR TILTING PAD BRG' DIM : O.D I.D (mm) MAT L : HOYT11R / LBC3 / S20C ITEM : COMPRESSOR TILTING PAD PINION BRG' DIM : O.D 120 I.D (mm) TYPE : 90 RING MAT L : HOYTS172 / SCM440 TYPE : 600HP, 900HP, 1250HP ITEM : JOURNAL BEARING DIM : O.D I.D (mm) MAT L: HOYTS172 / S20C 22 23
13 Industry CHEMICAL PLANT CEMENT PLANT ITEM : BALL MILL BRG DIM : O.D1733 I.D1371 B557 ITEM : CRANK PIN BRG SHELL MAT L: WJ2 / SC410 DIM : O.D220 I.D210 MAT L: KZ3 ITEM : SLIDE SHOE BRG (AI-CU ALLOY LINING) DIM : R2750 T257 MAT L: AMPCO-TRADE10 ITEM : MAIN BRG FOR COMPRESSOR DIM : O.D140 I.D110 B90 MAT L: HOYT S172 / SS400 ITEM : ROLLER BRG BUSH DIM : O.D670 I.D502 B625 MAT L: LBC3 ITEM : THRUST PAD BRG ASS Y DIM : O.D181 I.D85 B88 MAT L: HOYT S172 / S45C, S20C ITEM : KILN INTER-SHAFT BRG DIM : O.D280 H550 B170 MAT L: WJ2 / FC
14 Industry STEEL PLANT ITEM : STEADY REST BRG DIM : O.D1700 I.D1364 B180 MAT L: HOYT S172 / SS400 ITEM : SLEEVE BRG DIM : O.D985 I.D (mm) MAT L: SCM445 ITEM : PEDESTAL BRG DIM : O.D310 I.D203 B203 MAT L: HOYT S172 / FCD45 ITEM : SHELL BRG DIM : O.D1059 I.D (mm) MAT L: WJ2 / SS400 ITEM : SLEEVE BRG DIM : O.D1065 I.D961 B843 MAT L: SCM445 ITEM : SHELL BRG DIM : O.D895 I.D (mm) MAT L: WJ2 / SS
15 Reduction Gear ITEM : THRUST PAD DIM : W584 H460 B135(mm) MAT L: WJ2 / SS400 ITEM : BEARING-SHAFT #4 DIM : O.D190 I.D (mm) MAT L: B21A14 / S25C ITEM : SLIDE BEARING DIM : O.D1120 I.D (mm) MAT L: WJ 2/ SS400 ITEM : BEARING-PUMP GEAR DIM : O.D144.5 I.D (mm) MAT L: B21A14 / S25C 28 29
16 Reduction Gear NAVY SHIP APPLICATION ITEM : THRUST PAD ASS Y DIM : O.D1080 I.D644 T68 MAT L: TEGO V738 / CK15 ITEM : RADIAL BRG DIM : O.D436 I.D314 B203 MAT L: TEGO V738 / CK15 ITEM : RADIAL AXIAL BRG DIM : O.D470 I.D330 B290 MAT L: TEGO V738 / CK15 ITEM : STEADY BRG DIM : I.D450 H990 V1098 MAT L: TEGO V738 / CK
17 Marine Engine ITEM : MAIN BRG SHELL & COVER ASS Y (RT96C) DIM : O.D1080 I.D990 B425 MAT L: HOYT 11R / SS400 / GS38 ITEM : CRANK PIN BRG SHELL (RT72) DIM : O.D816 I.D (mm) MAT L: HOYT11R / SS400 ITEM : BOTTOM END BRG (RN68) DIM : W745 H630 B240 MAT L: HOYT 11R / SS400 ITEM : BRG SHELL (RT84C/84M) DIM : O.D826 I.D (mm) MAT L: HOYT11R / SS400 ITEM : GUIDE SHOE - MIDDLE ASS Y (RT96C) DIM : W820 H690 B135.5 MAT L: HOYT 11R / SC410 (SHOE), FC250 (MIDDLE PART) ITEM : THRUST PAD (RT58) DIM : O.D1320 H800 B66.5 MAT L: HOYT11R / SS
18 Marine Engine ITEM : CROSSHEAD BRG CAP (S60MC-C) DIM : O.D822 I.D522 B508 MAT L: HM07 / FCD40 ITEM : GUIDE SHOE (35ME-B) DIM : W584 H380 B320 MAT L: HMO7 / FCD600(KP) ITEM : MAIN BRG (VERTICAL PIN TYPE), (S70MC) DIM : O.D878 I.D802 B285 MAT L: HM07 / SS400 ITEM : GUIDE DISC (80MC-C) DIM : O.D410 I.D (mm) MAT L: HM07 / SS400 ITEM : SEGMENT ASS Y (S80MC) DIM : O.D1900 I.D1390 T140 MAT L: HM07 / FC300 ITEM : GUIDE DISC (50MC) DIM : O.D398 I.D342 12(mm) MAT L: BC
19 LNGC Turbine Turbo Charger ITEM : 1ST PINION FORE & AFT BRG DIM : O.D190 I.D140 B90 MAT L: HOYT S172 / SS400 ITEM : THRUST BEARING DIM : O.D 120 I.D (mm) MAT L: HOYTS172(WJ2) / S20C ITEM : R/G HP & LP 1ST WHEEL FORE & AFT BRG. DIM : O.D 480 I.D (mm) MAT L: HOYTS172 / SS400 ITEM : THRUST BEARING DIM : O.D 172 I.D (mm) MAT L: HOYTS172(WJ2) / S20C ITEM : HP/LP TURBINE THRUST PAD DIM : O.D 259 I.D (mm) MAT L: HOYTS172 / BC3 ITEM : THRUST BEARING DIM : O.D335 I.D (mm) MAT L: HOYTS172(WJ2) / S25C 36 37
20 The World Green Energy Supporter 38 39
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