Technology that inspires. Mechanics Software Elektronics. freely programmable. Excerpt of the WEISS Product Range. Cr/TH heavy duty ring

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Brittney Powell
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1 Technology that inspires Product Range Mechanics Software Elektronics Excerpt of the WEISS Product Range Cr/TH heavy duty ring freely programmable

2 The WEISS range at a glance 4 I would like to commission my installation quickly and efficiently WEISS Application Software 3 I require machine frames, mounting bases or custom equipment 2 1 I require handling components My transport is... Special solution Pick & Place Customer-specific solutions Linear axis Rotating Unit assembly system Revolving: fixed speed freely programmable Linear Four steps to perfect automation

Fixed position rotary indexing tables TC TC rotary indexing table 12 TR rotary indexing ring 48 TR User-programmable rotary indexing tables NC NR TO CR 10-59 TW

assembly system 120-143 LS 280 LS PM HL HP HN ST/SW Handling module Customer specific solutions Plate SK 144-187 HP140 Pick& Place 136 HL Linear axis 152 HN Linear

3 Fixed position rotary indexing tables TC TC rotary indexing table 12 TR rotary indexing ring 48 TR User-programmable rotary indexing tables NC NR TO CR TW NC rotary indexing table 62 NR rotary indexing ring 72 CR/ TH heavy duty ring 84 TO torque rotary indexing table 100 TW rotary indexing table 110 Linear assembly system LS 280 LS PM HL HP HN ST/SW Handling module Customer specific solutions Plate SK HP140 Pick& Place 136 HL Linear axis 152 HN Linear axis 160 ST/SW rotary unit 168 PM Pick-o-Mat SR/SK indexing machine bases 154 Additional indexing plate 162 WAS-Software WEISS Application Software (WAS)

Freely programmable rotary indexing tables CR/TH heavy

The flat design frees up space for ergonomically

4 Freely programmable rotary indexing tables CR/TH heavy duty ring: Makes light work of heavy loads Flat heavy duty ring with large central opening. A real powerhouse. User-programmable. The flat design frees up space for ergonomically optimal workplaces. Using the WAS control system, the ring is completely user-programmable. 84

Heavy duty ring CR/TH The cam drive, positioned far toward the outside, enables the highest

The key advantages at a glance: Extremely flat design Large central opening for optimum

Splashproof Covered gaskets for protection from beads of liquid User-programmable TH 400F

$With screw-on sufrace for Buhl pinning and optional rotary encoder.$ tensioned against one another Highest parts and repeat accuracy CR range with available manual

tensioned against one another Highest parts and repeat accuracy CR range with available manual

heaviest loads in both the axial and radial direction Power transmission through multiple,

5 Heavy duty ring CR/TH The cam drive, positioned far toward the outside, enables the highest precision and dynamic performance. Thirdparty motors can easily be connected. The key advantages at a glance: Extremely flat design Large central opening for optimum feedthrough of supply cables User-programmable Extremely smooth and quiet running (<70 dba) Splashproof Covered gaskets for protection from beads of liquid User-programmable TH 400F rotary barrel drive for horizontal loads and high breakdown torque levels. With screw-on sufrace for Buhl pinning and optional rotary encoder. Connection of third-party motors possible Zero backlash thanks to multiple cam rollers tensioned against one another Highest parts and repeat accuracy CR range with available manual hand crank Impressive price-performance Mounted on high-precision needle bearings to handle the heaviest loads in both the axial and radial direction Power transmission through multiple, meshed cam rollers WAS - WEISS Application Software: Secure and fast commissioning through free-of-charge user software. Permanent status monitoring through WAS - WEISS Application Software 85

6 Freely programmable rotary indexing tables TH 400F Technical data Direction of rotation: freely programmable Installation position: any Indexing precision: ± 15 standard with additional shaft encoder (± 50 without additional shaft encoder) Repeatability accuracy: ± 5 standard with additional shaft encoder (± 40 without additional shaft encoder) Max. axial run-out of drive flange: 0.03 mm Max. radial run-out of drive flange: 0.03 mm Weight: approx. 430 kg. (without motor) Load data FA: permissible vertical force on drive flange (pulling or pressing) 130 kn 800 kn MK: permissible tilting moment acting on the locked drive flange 27 knm 62 knm FR: permissible radial force on drive flange 127 kn 290 kn MT: permissible tangential moment acting on the locked drive flange dynamic* 4,8 knm 7 knm * max. driving torque at drive flange (depends on drive) Driving data irotary drum gear 14 ibevel gear itotal (standard, other transmissions possible) (standard, other transmissions possible) MMax. motor 22 Nm (for standard bevel gear transmission) MMax. brake 10 Nm (for standard bevel gear transmission) Indexing time [s] Drive time TH 400F for standard transmission (please contact us for other requests) 4,00 3,50 3,00 2,50 2,00 1,50 1, kgm² 500 kgm² 1000 kgm² 0,50 0, Angle of rotation [ ] 86

Heavy duty ring CR/TH TH 400F Dimensions SEW gear motor (rotating) FR MK TA FA reference marking Optional shaft encoder for increased accuracy max.

7 Heavy duty ring CR/TH TH 400F Dimensions SEW gear motor (rotating) FR MK TA FA reference marking Optional shaft encoder for increased accuracy max. screw thread depth 24 mm SEW gear with motor selected by the customer View X The illustrated rotating plate position corresponds to the basic position of the rotary indexing table (position when delivered) max. screw thread depth 20 mm Countersunk blanking plug (continuous) max. screw thread depth 28 mm motor description motor description (Weiss Standard) B&R (WEISS standard) 8MSA5X.E1-B6 Mitsubishi HC-SFS 2024B empfohlene Alternativfabrikate recommended third party motors ParkerHauser SMHA S 2I 65 A7 M 4 SEW BergerLahr/Schneider/ BSH1402P21F2A KF47CV100M4/BMG/HR/TF/ES1S/ASB7 Siemens (1FT6) 1FT6082-8AF71-1EH0 Siemens (1FK7) 1FK7080-5AF71-1EH0 Bosch-Rexroth MSK76C-0300-NN-M1-UG1-NNNN Rockwell MPL-B4560F-MK24AA Beckhoff AM3054-0N21 Telemechanique FANUC 12/3000i A06B-0243-B400 ABB SDM N0-140/

8 Freely programmable rotary indexing tables TH 1000F Technical data Direction of rotation: freely programmable Installation position: any Indexing precision: ± 15 Repeatability accuracy: ± 5 Max. axial run-out of drive flange: 0.02 mm Max. radial run-out of drive flange: 0.02 mm Weight: approx kg. (without motor) Load data FA: permissible vertical force on drive flange (pulling or pressing) 120 kn 250 kn MK: permissible tilting moment acting on the locked drive flange 25 knm 50 knm FR: permissible radial force on drive flange 100 kn 220 kn MT: permissible tangential moment acting on the locked drive flange * 24 knm 32 knm * max. driving torque at drive flange (depends on drive) Driving data itotal 200 nmax. motor 2000 rpm MMax. motor 120 Nm MMax. brake 100 Nm Indexing time [s] Drive time TH 1000F for standard transmission (please contact us for other requests) 5,0 4,5 4,0 3,5 3,0 2,5 2,0 1,5 1, kgm² kg m² kg m² ,5 0, Angle of rotation [ ] 88

E1-B6 Mitsubishi HA-LFS15K24 empfohlene Alternativfabrikate recommended third party motors ParkerHauser MHA205 20 90 5 38 S 3I 65 A7 M 4 SEW CFV132M4/BMG/TF/AV1H

9 Heavy duty ring CR/TH TH 1000F Dimensions MK FA FR reference marking cut - out A max. screw thread depth 22 mm (stationary) (rotating) TA for crank handle motor description motor description B&R (WEISS (Weiss Standard) standard) 8MSA8M.E1-B6 Mitsubishi HA-LFS15K24 empfohlene Alternativfabrikate recommended third party motors ParkerHauser MHA S 3I 65 A7 M 4 SEW CFV132M4/BMG/TF/AV1H BergerLahr/Schneider/ BDH1884P22A2A Siemens (1FT6) 1FT6136-6AC71-1EH0 Telemechanique Siemens (1FK7) 1FK7105-5AC71-1EH0 FANUC Bosch-Rexroth MSK100C-0200-NN-M1-BG1-NNNN Rockwell MPL-B960D-MK22AA Beckhoff AM3074-0P21 40/3000i A06B-0257-B400 ABB SDM 6V ?.?2-M?

10 Freely programmable rotary indexing tables CR 700C Technical data Driving data Direction of rotation: freely programmable Installation position: any Indexing precision: ± 15 Repeatability accuracy: ± 10 MMax. motor 80 Nm Max. run-out of rotating plate: 0.02 mm (at Ø 700 mm) MMax. brake 50 Nm Max. parallelism of rotating plate surface to buttom housing surface: 0.02 mm Weight: approx. 630 kg (without motor) Handwheel: freely accessible square shaft Load data nmax. motor rpm (for the stationary centre section) perm. tilting moment acting on the centre section 3500 Nm perm. radial force acting on the centre section Load data itotal perm. force acting vertically on the centre section N perm. tangential moment acting on the centre section 1700 Nm N (for the rotary indexing dial plate) FA: permissible vertical force on the rotating plate 70 kn 150 kn MK: permissible tilting moment acting on the locked rotating plate 10 knm 20 knm FR: permissible radial force on the rotating plate 30 kn 50 kn MT: permissible tangential moment acting on the locked rotating plate * 11.5 knm 17 knm * max. driving torque at drive flange (depends on drive) Indexing time [s] Drive time CR 700C (please contact us for other requests) 4,0 3,5 3,0 2,5 2,0 1,5 1, kgm² 5000 kg m² 7000 kg m² 0,5 0, Angle of rotation [ ] 90

Heavy duty ring CR/TH CR 700C Dimensions reference marking MK for crank handle (rotating) FA (stationary) FR Access for cabling (HxW): 100 x 200 mm The illustrated rotating plate position corresponds

screw thread depth 18 mm motor description motor description B&R B&R (Weiss (WEISSStandard) standard) 8MSA7L.E1-M4 8MSA7L.

11 Heavy duty ring CR/TH CR 700C Dimensions reference marking MK for crank handle (rotating) FA (stationary) FR Access for cabling (HxW): 100 x 200 mm The illustrated rotating plate position corresponds to the basic position of the rotary indexing table (position when delivered) max. screw thread depth 18 mm max. screw thread depth 20 mm TA max. screw thread depth 18 mm motor description motor description B&R B&R (Weiss (WEISSStandard) standard) 8MSA7L.E1-M4 8MSA7L.E1-M4 Mitsubishi HA-LFS11K24 empfohlene Alternativfabrikate recommended third party motors ParkerHauser MH S 3I 65 A7 M 4 SEW CFV132S4/BMG/TF/AS4H BergerLahr/Schneider/ BSH1404P22F2A Siemens (1FT6) 1FT6105-5AC71-1EH0 Telemechanique Siemens (1FK7) 1FK7105-5AC71-1EH0 FANUC 40/3000i A06B-0257-B400 Bosch-Rexroth MSK100C-0200-NN-M1-BG1-NNNN ABB SDM N0-190/ Rockwell MPL-B880D-MK22AA Beckhoff AM3074-0P21 91

12 Freely programmable rotary indexing tables CR 1000C Technical data Driving data Direction of rotation: freely programmable Installation position: any Indexing precision: ± 15 Repeatability accuracy: ± 10 Max. run-out of rotating plate: 0.02 mm Max. parallelism of rotating plate surface to buttom housing surface: 0.02 mm Weight: approx.1450 kg. (without motor) Handwheel: freely accessible square shaft Load data 200 nmax. motor 2000 rpm MMax. motor 120 Nm MMax. brake 100 Nm (for the stationary centre section) perm. tilting moment acting on the centre section 6000 Nm perm. radial force acting on the centre section Load Data itotal perm. force acting vertically on the centre section N perm. tangential moment acting on the centre section 2000 Nm N (for the rotary indexing dial plate) FA: permissible vertical force on the rotating plate 120 kn 250 kn MK: permissible tilting moment acting on the locked rotating plate 25 knm 50 knm FR: permissible radial force on the rotating plate 100 kn 220 kn MT: permissible tangential moment acting on the locked rotating plate * 24 knm 32 knm * max. driving torque at drive flange (depends on drive)) Indexing time [s] Drive time CR 1000C (please contact us for other requests) 5,0 4,5 4,0 3,5 3,0 2,5 2,0 1,5 1, kgm² 0, kg m² kg m² 0, Angle of rotation [ ] 92

E1-B6 empfohlene Alternativfabrikate recommended third party motors SEW CFV132M4/BMG/TF/AV1H Mitsubishi motor description HA-LFS15K24 ParkerHauser MHA205 20 90 5 38 S 3I 65

13 Heavy duty ring CR/TH CR 1000C Dimensions MK (rotating) for crank handle FA (stationary) FR cut - out A max. screw thread depth 22 mm max. screw thread depth 22 mm TA motor description B&R (Weiss Standard) 8MSA8M.E1-B6 B&R (WEISS standard) 8MSA8M.E1-B6 empfohlene Alternativfabrikate recommended third party motors SEW CFV132M4/BMG/TF/AV1H Mitsubishi motor description HA-LFS15K24 ParkerHauser MHA S 3I 65 A7 M 4 BergerLahr/Schneider/ BDH1884P22A2A Siemens (1FT6) 1FT6136-6AC71-1EH0 Telemechanique Siemens (1FK7) 1FK7105-5AC71-1EH0 FANUC Bosch-Rexroth MSK100C-0200-NN-M1-BG1-NNNN Rockwell MPL-B960D-MK22AA Beckhoff AM3074-0P21 40/3000i A06B-0257-B400 ABB SDM 6V ?.?2-M?

14 Freely programmable rotary indexing tables CR 1300C Technical data Direction of rotation: freely programmable Installation position: horizontal (vertical rotation axis) Indexing precision: ± 12 Repeatability accuracy: ± 5 Max. run-out of rotating plate: 0.03 mm Max. parallelism of rotating plate surface to buttom housing surface: 0.03 mm Weight: approx kg. (without motor) Handwheel: freely accessible square shaft Load data FA: permissible vertical force on the rotating plate 150 kn 280 kn MK: permissible tilting moment acting on the locked rotating plate 35 knm 70 knm FR: permissible radial force on the rotating plate 100 kn 230 kn MT: permissible tangential moment acting on the locked rotating plate * 27 knm static 40 knm *max, driving torque at drive flange (depends on drive) Driving data itotal The specified concentricity and run-out tolerances can only be achieved with accurate supporting surfaces. With unsymmetrical loads (e.g. single-sided load) please contact us concerning the connecting surface (flatness of base plate must be 0.1 mm or less). 180 nmax. motor 2000 rpm MMax. motor 150 Nm MMax. brake 80 Nm Indexing time [s] Drive time CR 1300C (please contact us for other requests) 5,00 4,50 4,00 3,50 3,00 2,50 2,00 1,50 1, kgm² kg m² kg m² 0,50 0, Angle of rotation [ ] 94

Heavy duty ring CR/TH CR 1300C Dimensions MK (rotating) FA (stationary) FR reference marking The illustrated rotating plate position corresponds to the basic position of the rotary indexing table

15 Heavy duty ring CR/TH CR 1300C Dimensions MK (rotating) FA (stationary) FR reference marking The illustrated rotating plate position corresponds to the basic position of the rotary indexing table (position when delivered) 6 x M16 c bored holes (M20 c bored holes) TA (auxiliary thread M14) (for crank handle) max. screw thread depth 30 mm motor description motor description B&R B&R (Weiss (WEISSStandard) standard) 8MSA8M.E1-B6 8MSA8M.E1-B6 Mitsubishi HA-LFS22K24 empfohlene Alternativfabrikate recommended third party motors ParkerHauser MH S 3I 65 A7 M 4 SEW CFV132M4/BMG/TF/AV1H BergerLahr/Schneider/ BDH1884P22A2A Siemens (1FT6) 1FT6136-6AC71-1EH0 Telemechanique Siemens (1FK7) 1FK7105-5AF71-1EH0 FANUC Bosch-Rexroth MAD130B-0200-SA-M2-BG1-05-N1 Rockwell MPL-B960D-MK22AA Beckhoff AM3072-0P21 40/3000i A06B-0257-B400 ABB SDM 6V ?.?2-M?

16 Freely programmable rotary indexing tables CR 2000C Technical data Direction of rotation: freely programmable Installation position: horizontal (vertical rotation axis) Indexing precision: ± 10 Repeatability accuracy: ± 5 Max. run-out of rotating plate: 0.03 mm Max. parallelism of rotating plate surface to buttom housing surface: 0.03 mm Weight: approx kg. (without motor) Handwheel: freely accessible square shaft Load data FA: permissible vertical force on the rotating plate 250 kn 450 kn MK: permissible tilting moment acting on the locked rotating plate 55 knm 110 knm FR: permissible radial force on the rotating plate 125 kn 290 kn MT: permissible tangential moment acting on the locked rotating plate * 46,5 knm 61 knm * max. driving torque at drive flange (depends on drive) Driving data itotal 2000 rpm MMax. motor 150 Nm MMax. brake 80 Nm Drive time CR 2000C Indexing time [s] The specified concentricity and run-out tolerances can only be achieved with accurate supporting surfaces. With unsymmetrical loads (e.g. single-sided load) please contact us converning the connecting surface (flatness of base plate must be 0.1 mm or less) 310 nmax. motor (please contact us for other requests) 7,00 6,00 5,00 4,00 3,00 2, kgm² kg m² kg m² 1,00 0, Angle of rotation [ ] 96

Heavy duty ring CR/TH CR 2000C Dimensions MK (rotating) FA (stationary) reference marking FR The illustrated rotating plate position corresponds to the basic position of the rotary indexing table

17 Heavy duty ring CR/TH CR 2000C Dimensions MK (rotating) FA (stationary) reference marking FR The illustrated rotating plate position corresponds to the basic position of the rotary indexing table (position when delivered) TA (M20 c bored holes) (for crank handle) max. screw thread depth 28 mm motor description motor description (Weiss Standard) B&R (WEISS standard) 8MSA8L.E1-B6 8MSA7L.E1-M4 Mitsubishi HA-LFS15K24 empfohlene Alternativfabrikate recommended third party motors ParkerHauser MH S 3I 65 A7 M 4 SEW CFV132M4/BMG/TF/AV1H BergerLahr/Schneider/ BDH1884P22A2A Siemens (1FT6) 1FT6136-6AC71-1EH0 Telemechanique Siemens (1FK7) 1FK7105-5AF71-1EH0 FANUC Bosch-Rexroth MAD130B-0200-SA-M2-BG1-05-N1 Rockwell MPL-B680F-MK22AA Beckhoff AM3072-0P21 40/3000i A06B-0257-B400 ABB SDM 6V ?.?2-M?

Freely programmable rotary indexing tables WAS WEISS Application Software WAS Weiss Application Software gives you easy access to the various options offered by the table drive.

remote maintenance Option PCM monitoring damaged bearing Ability to force inputs and outputs (e.g. for initial operation) Uniform operator concept for all servomechanical WEISS products.

18 Freely programmable rotary indexing tables WAS WEISS Application Software WAS Weiss Application Software gives you easy access to the various options offered by the table drive. All ramps, angles and speeds are freely programmable Up to 127 teaching positions Up to 10 programs can be stored Free selection of language Simple access to the axis parameters Diagnostic options, remote maintenance Option PCM monitoring damaged bearing Ability to force inputs and outputs (e.g. for initial operation) Uniform operator concept for all servomechanical WEISS products. Software cam-functions can be defined Fault history Perfect hardware Construction and connection All components are integrated into one unit complete with front mounted plug connection socket Cables are oil-proof and suitable for cable chains Cables are available in different lengths Safety and service Absolute measurement system Safe Torque off (SIL 2, PL d ) Worldwide service / complete UL approval Extensive safety and monitoring functions Communication The following interfaces are available: Digitale I/O (24V inputs and outputs) Profibus-DP DeviceNet (tested at Rockwell control) EtherNet/IP (tested at Rockwell control) Modbus TCP (tested at Telemecanique control) Ethernet CAN Bus Free ASCII protocol Technical data Main power voltage TH 400F CR 700C CR 1000C / CR 1300C TH 1000 CR 2000C 3 x 400 VAC 3 x 400 VAC 3 x 400 VAC 3 x 400 VAC up to 480 VAC up to 480 VAC up to 480 VAC up to 480 VAC +/- 10%; 48 to 62 Hz +/- 10%; 48 to 62 Hz +/- 10%; 48 to 62 Hz +/- 10%; 48 to 62 Hz Power voltage 24V 24 VDC +/- 5%; 5 A 24 VDC +/- 5%; 5 A 24 VDC +/- 5%; 5 A 24 VDC +/- 5%; 5 A Connection power: 3 KVA Installations dimensions WxHxD: x 375 x 236 mm 17 KVA 200 x 375 x 234 mm 30 KVA 200 x 375 x 234 mm 54 KVA 276 x 480 x 295 mm

19 Fax to: +49(0) or just fill in the form online: Machine construction CR/TH Enquiry Enclosure with order Dear customer, Thank you for your interest in our Indexing units. To enable us to supply you with the correct unit for your application, we kindly ask you to answer the following questions: Model TH 400F Colour of the circular indexing table RAL 7035 (light grey) Special colour RAL (extra charge) CR 1300C CR 2000C TH 1000F CR 700C Colour of the base frame RAL 7035 (light grey) Special colour RAL (extra charge) CR 1000C Switching time Based on the calculated mass inertia, do you require: Additional baseframe for CR 1300C or CR 2000C The shortes switching time A longer switching time of approx. sec Angle of rotation Standing time sec Required to specify your CR / TH table The following specification regarding your configuration is fundamental for your calculation of the mass moment of inertia. Additional Indexing Plate Fixtures and parts Diameter: I/D mm Number: Thickness: mm Weight per station: kg Material: Diameter of the center of gravity: mm Al St other Please forward a sketch detailing the load distribution on the table. Total mass inertia: kg m² (additional indexing plate and add-ons) Additional indexing plate Included in the scope of offer and delivery Processing according to drawing No. Electrical data WEISS control package Interface to WAS WEISS Application Software Servo motor, amplifier, WAS Software Cables length: 5 m 10 m 15 m Hand-held terminal (optional) RS232 and Ethernet are included in the scope of delivery 20 m 25 m Interface to the customer SPS Ethernet digitale I/O Free ASCII protocol EtherNet/IP (Rockwell) nique) Profibus-DP CAN Bus DeviceNet (Rockwell) Modbus TCP (Telemeca- Converter USB to RS232 Supply of customers motor and controller*** Customer to fit motor*** *** Please forward a drawing of motor flange Manufacturer: Type: (Motor specification following consulting WEISS) For technical enquiries Company: Desired delivery date: Name: Phone: Fax: Country: 99

21 Headquarter Subsidiaries Representatives

Where does our passion take us? To even better solutions.

User-programmable rotary indexing tables Where does our passion take us? To even better solutions. 61 Freely programmable rotary indexing tables CR/TH heavy duty ring: Makes light work of heavy loads Flat