Technology that inspires. Mechanics Software Elektronics. freely programmable. Excerpt of the WEISS Product Range. nc rotary indexing table

Size: px

Start display at page:

Download "Technology that inspires. Mechanics Software Elektronics. freely programmable. Excerpt of the WEISS Product Range. nc rotary indexing table"

Marvin Spencer
5 years ago
Views:

1 Technology that inspires Product Range Mechanics Software Elektronics Excerpt of the WEISS Product Range nc rotary indexing table freely programmable

2 The WEISS range at a glance 4 I would like to commission my installation quickly and efficiently WEISS Application Software 3 I require machine frames, mounting bases or custom equipment 2 1 I require handling components My transport is... Special solution Pick & Place Customer-specific solutions Linear axis Rotating Unit assembly system Revolving: fixed speed freely programmable Linear Four steps to perfect automation

Fixed position rotary indexing tables TC TC rotary indexing table 12 TR rotary indexing ring 48 TR User-programmable rotary indexing tables NC NR TO CR 10-59 TW 60-119 NC rotary indexing table 62 NR

3 Fixed position rotary indexing tables TC TC rotary indexing table 12 TR rotary indexing ring 48 TR User-programmable rotary indexing tables NC NR TO CR TW NC rotary indexing table 62 NR rotary indexing ring 72 CR/ TH heavy duty ring 84 TO torque rotary indexing table 100 TW rotary indexing table 110 Linear assembly system LS 280 LS PM HN ST/SW Customer specific solutions Plate HP140 Pick& Place 136 HL Linear axis 152 HN Linear axis 160 ST/SW rotary unit 168 PM Pick-o-Mat 178 HL HP Handling module SK SR/SK indexing machine bases 154 Additional indexing plate 162 WAS-Software WEISS Application Software (WAS)

5 User-programmable rotary indexing tables Where does our passion take us? To even better solutions. 61

Freely programmable rotary indexing tables NC rotary indexing table:

the advantages of a freely programmable rotary table offering a high level of

The NC differs from the TC range through its use of a brushless AC servo motor

6 Freely programmable rotary indexing tables NC rotary indexing table: User-programmable and robust The NC combines robustness and durability with the advantages of a freely programmable rotary table offering a high level of torque. The NC differs from the TC range through its use of a brushless AC servo motor drive. In addition, the drive curve has a constant rise. The NC-T is capable of positioning large loads dynamically and precisely at freely selectable angles. 62

Rotary indexing table NC Building on our proven TC base system, our rotary tables in the NC-T

The key advantages at a glance: User-programmable WAS WEISS Application Software: Secure and fast

High level of torque Absolute position encoder High-precision, rigid rotating plate bearing

7 Rotary indexing table NC Building on our proven TC base system, our rotary tables in the NC-T range enable heavy loads to be positioned dynamically and precisely at freely selectable angles. The key advantages at a glance: User-programmable WAS WEISS Application Software: Secure and fast commissioning through free-of-charge user software. High level of torque Absolute position encoder High-precision, rigid rotating plate bearing mounting Various sizes Mechanical interfaces for connecting customer-specific servo motors High degree of synchronism High degree of repeat accuracy 63

8 Freely programmable rotary indexing tables NC 150T Technical data Motor-Data Model: NC 150T-A NC 150T-B Nominal speed: 4500 rpm Dial plate diameter: 150 mm 150 mm Motor torque: 1.0 Nm (nom) Toll plate diameter: 800 mm 800 mm Direction of rotation: Brake torque: 4Nm Max. table speed: 31 rpm 58 rpm Shaft encoder data: Heidenhain Transmission ratio: iges = iges = Max. MTM: 15 kgm² 10 kgm² Weight: 25 kg 25 kg Mounting position: Positioning precision: ± 45 ± 45 Max. flatness of dial plate: (at Ø 150 mm) Max. run out: Max. parallelism of rotating plate surface to bottom housing surface: 0.03 mm 0.03 mm (at Ø 150 mm) Load data EnDat ROQ425 (for the stationary centre section) Perm. tilting moment acting on the centre section 200 Nm Perm. radial force acting on the centre section 2500 N Load data 4.8 Nm (peak) Perm. force acting vertically on the centre section 3500 N Perm. tangential moment acting on the centre section 150 Nm 5500 N Perm. tangential moment acting on the locked dial plate Nominal: 50 Nm Peak: 150 Nm (for the turnplate) Perm. tilting moment acting on the locked dial plate 500 Nm Perm. radial force acting on the locked dial plate 6000 N Perm. operating force (acting vertically on the locked dial plate within the normal Ø) 1,6 NC150T-A Indexing time [sec] Indexing time [sec] Timing diagram 1,4 1,2 1,0 1,6 NC150T-B 1,4 1,2 1,0 0,8 5 kg m² 15 kg m² 30 kg0,8 m² 0,6 0,6 1 kg m² 5 kg m² 10 kg m² 0,4 0,4 5 kg m 15 kg m2 Load 1 kg m2 5 kg m2 2 0,2 30 kg m2 0, , kg m2 0,0 180 Angle of rotation [ ] Angle of rotation [ ]

Rotary indexing table NC NC 150T Dimensions stationary unmachined casting Note: The motor must be accessible for servicing! Please leave the necessary space for motor plug and cable outlet.

nc ere erf Int a are e producer motor description B&R (Weiss standard) 8MSA3M.

9 Rotary indexing table NC NC 150T Dimensions stationary unmachined casting Note: The motor must be accessible for servicing! Please leave the necessary space for motor plug and cable outlet. Position of the drive below (rotated 90 downwards) If you require subsequent drilling work on the indexing table, please request information on permissible drilling depths. nc ere erf Int a are e producer motor description B&R (Weiss standard) 8MSA3M.R0-I9 recommended third party motors e nc re rfe e Int a are Int are erfe ren a ce SEW DFS56L/B/TF/AS1H/SB10 Siemens (1FT6) 1FT6044-4AK71-1SB0 Siemens (1FK7) 1FK7042-5AK71-1SB0 Bosch-Rexroth MSK40C-0450-NN-S1-UP1-NNNN Rockwell MPL-B320P-MJ22AA Beckhoff AM3033-1E01 Mitsubishi HF-KP43 ParkerHauser SMHA ID 65 A7 4 BergerLahr/Schneider/ Telemechanique BSH1002P31F2A FANUC 2/5000i A06B-0205-B400 ABB SDM N7-092/ Installation hole pattern with cutout for drive when mounted below Motor flange (view from the motor side) Table centre 65

10 Freely programmable rotary indexing tables NC 220T Technical data Motor data Model: NC 220T-A NC 220T-B Nominal speed: 4000 rpm Dial plate diameter: 220 mm 220 mm Motor torque: 3.7 Nm (nom) Tool plate diameter: 1100 mm 1100 mm Direction of rotation: Max. table speed: 23 rpm 56 rpm Transmission ratio: iges = iges = Max. MTM: 30 kgm² 15 kgm² Weight: 40 kg 40 kg Mounting position: Positioning precision: ± 40 ± 40 (degree seconds) Max. flatness of dial plate: (at Ø 220 mm) Max. run out: 0.03 mm 0.03 mm (at Ø 220 mm) 7 Nm (peak) Brake torque: 7 Nm Shaft encoder data: Heidenhain EnDat ROQ425 Max. parallelism of rotating plate surface to bottom housing surface: Load data Perm. tilting moment acting on the centre section 300 Nm Perm. radial force acting on the centre section 4000 N Load data Perm. force acting vertically on the centre section Perm. tangential moment acting on the centre section 5000 N 200 Nm (for the turnplate) Perm. tilting moment acting on the locked dial plate 700 Nm Perm. radial force acting on the locked dial plate 8000 N Perm. tangential moment acting on the locked dial plate Perm. operating force (acting vertically on the locked dial plate within the normal Ø) 7500 N Nominal: 70 Nm Peak: 200 Nm Timing diagram NC220T-B Indexing time [sec] Indexing time [sec] NC220T-A 2,4 2,0 1,6 2,0 1,6 15 kg m² 30 kg m² 1,2 1,2 5 kg m² 15 kg m² 30 kg m² 0,8 0,8 Load 0,4 Load 0,4 15 kg m2 30 kg m2 5 kg m2 30 kg m2 0,0 0, , Angle of rotation [ ] Angle of rotation [ ]

Rotary indexing table NC NC 220T Dimensions stationary unmachined casting Position of the drive below (rotated 90 downwards) Note: The motor must be accessible for servicing!

ce n re fe er Int a are producer motor description B&R (WEISS standard) 8MSA4M.

11 Rotary indexing table NC NC 220T Dimensions stationary unmachined casting Position of the drive below (rotated 90 downwards) Note: The motor must be accessible for servicing! Please leave the necessary space for motor plug and cable outlet. If you require subsequent drilling work on the indexing table, please request information on permissible drilling depths. ce n re fe er Int a are producer motor description B&R (WEISS standard) 8MSA4M.R0-V7 recommended third party motors Int ce are n re fe er t In ea ar a er fe re nc SEW DFS56H/B/TF/AS1H/SB10 Siemens (1FT6) 1FT6044-4AK71-1SB0 Siemens (1FK7) 1FK7042-5AK71-1SB0 Bosch-Rexroth MSK60B-0600-NN-S1-UP1-NNNN Rockwell MPL-B330P-MJ22AA Beckhoff AM3051-1G01 Mitsubishi HF-KP102 ParkerHauser SMHA ID 65 A7 4 BergerLahr/Schneider/ Telemechanique BSH1003P31F2A FANUC 2/4000i A06B-0223-B400 ABB SDM N2-110/ e Installation hole pattern with cutout for drive when mounted below Motor flange (view from the motor side) Table centre 67

12 Freely programmable rotary indexing tables NC 320T Motor data Technical data Model: NC 320T-A NC 320T-B Nominal speed: 4000 rpm Dial plate diameter: 320 mm 320 mm Motor torque: 7 Nm (peak) Tool plate diameter: 1400 mm 1400 mm Direction of rotation: Max. table speed: freely programmable freely programmable 35 rpm 24 rpm Transmission ratio: iges = iges = Max. MTM: 100 kgm² 50 kgm² Weight: 120 kg 120 kg Mounting position: Positioning precision: ± 35 ± 35 (degree seconds) Max. flatness of dial plate: (at Ø 320 mm) Max. run out: Max. parallelism of rotating plate surface to bottom housing surface: 0.03 mm 0.03 mm (at Ø 320 mm) Load data 12 Nm (Spitze) Brake torque: 8 Nm Shaft encoder data: Heidenhain EnDat ROQ425 (for the standing centre part) Perm. tilting moment acting on the centre section 1800 Nm Perm. radial force acting on the centre section Perm. force acting vertically on the centre section N Perm. tangential moment acting on the centre section 800 Nm N Load data (for the turnplate) Perm. tilting moment acting on the locked dial plate 2250 Nm Perm. radial force acting on the locked dial plate Perm. operating force (acting vertically on the locked dial plate within the normal Ø) Perm. tangential moment acting on the locked dial plate N N Nominal: 400 Nm Peak: 800 Nm Timing diagram NC 320T-B Indexing time [sec] Indexing time [sec] NC 320T-A 2,4 2,0 1,6 1,2 2,0 1,6 5 kg m² 15 kg m² 30 kg m² 50 kg m² 20 kg m² 60 kg m² 1,2 150 kg m² 0,8 0,8 Load Load 0, kg m2 15 kg m2 30 kg m2 50 kg m2 0,4 20 kg m2 60 kg m2 100 kg m2 0,0 0,0 180 Angle of rotation [ ] 68 2, Angle of rotation [ ]

Rotary indexing table NC NC 320T Dimensions stationary Note: The motor must be accessible for servicing! Please leave the necessary space for motor plug and cable outlet.

(rotated 90 downwards) e nc re rfe te In ea ar producer motor description B&R (WEISS standard) 8MSA4X.

13 Rotary indexing table NC NC 320T Dimensions stationary Note: The motor must be accessible for servicing! Please leave the necessary space for motor plug and cable outlet. unmachined casting Position of the drive below If you require subsequent drilling work on the indexing table, please request information on permissible drilling depths. (rotated 90 downwards) e nc re rfe te In ea ar producer motor description B&R (WEISS standard) 8MSA4X.R0-V7 In ar ter ea fe re nc e recommended third party motors In ar terf ea er en SEW CFM71M/BR/TF/AS1H/SB50 Siemens (1FT6) 1FT6064-6AH71-1SB0 Siemens (1FK7) 1FK7063-5AK71-1SB0 Bosch-Rexroth MSK60C-0600-NN-S1-UP1-NNNN Rockwell MPL-B420P-MJ22AA Beckhoff AM3052-1K01 Mitsubishi HF-SP152 ParkerHauser SMHA I 65 A7 4 BergerLahr/Schneider/ Telemechanique BSH1004P31F2A FANUC 2/4000i A06B-0223-B400 ABB SDM N0-110/ ce Installation hole pattern with cutout for drive when mounted below Motor flange (view from the motor side) Table centre 69

Freely programmable rotary indexing tables WAS WEISS Application Software Start - Simple - Safe - Fast Communication in the language of your choice: The simple to use hand-held divice displays clear

Enter load mass moment of inertia 4. Enter step angle 5. Adjust speeds or ramps Uniform operator concept for all servomechanical WEISS products.

drive. The Windows PC for visualisation is connected via RS232 or Ethernet via the control system.

14 Freely programmable rotary indexing tables WAS WEISS Application Software Start - Simple - Safe - Fast Communication in the language of your choice: The simple to use hand-held divice displays clear text messaging allowing for a quick start-up and trouble free operation. Ready for production in just 3 minutes: 1. Connect control system with handheld device 2. Select language 3. Enter load mass moment of inertia 4. Enter step angle 5. Adjust speeds or ramps Uniform operator concept for all servomechanical WEISS products. User-friendly operating programs In addition to the basic functions of the handheld device, the WAS Weiss Application Software also gives you easy access to the various options offered by the table drive. The Windows PC for visualisation is connected via RS232 or Ethernet via the control system. Safety and service Absolute-value measuring system Safe Torque off (SIL 2, PL d ) Worldwide service / C-UL-US listed Comprehensive safety and monitoring functions Communication The following interfaces are available: Digitale I/O (24V inputs and outputs) Profibus-DP DeviceNet (tested at Rockwell control) Software EtherNet/IP (tested at Rockwell control) Up to 128 teachable positions Modbus TCP (tested at Telemecanique control) Up to 10 drive programmes can be stored Ethernet Simple access to all axis parameters CAN Bus Software cam can be defined Diagnosis options and remote maintenance Free ASCII protocol Inputs and outputs can be forced (e.g. for start-up) Design and connection All components integrated with plug-in connections Cables oil-resistant and cable-chain compatible Cables available in various lengths (5, 10, 15, 20, 25 m) Technical data Main power voltage: NC 150T Fault history Free choice of language (German, English, French) NC 220T NC 320T VAC VAC VAC ± 10%; Hz ± 10%; Hz ± 10%; Hz Power voltage 24V: 24 VDC ± 5%; 2.5 A 24 VDC ± 5%; 2.5 A 24 VDC ± 5%; 2.5 A Connection power: 3 kva 5 kva 10 kva 70.5 x 375 x 236 mm 70.5 x 375 x 236 mm 70.5 x 375 x 236 mm Installation dimensions WxDxH: 70

15 Fax to: +49(0) or just fill in the form online: Machine Dimensioning NC-T Enclosure with order Enquiry Dear Customer, Thank you for your interest in our NC rotary indexing tables. To enable us to supply you with the correct unit for your application, we kindly ask you to answer the following questions: Permissible installation positions Model with absolut encoder NC 150T-A NC 150T-B NC 220T-A NC 220T-B NC 320T-A NC 320T-B normal overhead Switch time Based on the calculated mass inertia, do you require: vertical (belt drive on the right) vertical (belt drive below) Motor below, inside Motor below, outside Position of the drive motor The shortest switching time A longer switching time of sec Angle of rotation Standing time sec Colour Motor lateral, inside Motor lateral, outside RAL 7035 (light grey) Special colour RAL (extra charge) Required to specify your NC table The following specification regarding your configuration is fundamental for the calculation of the mass moment of inertia. Additional indexing plate Workpiece and fixtures Diameter: mm Thickness: mm No. of stations: Weight per station: kg Material Centre of gravity diameter: mm Al St other Please draw a sketch of how your load is build on the table. Total mass inertia kg m² (additional indexing plate and add-ons) Additional indexing plate Included in the scope of offer and delivery Processing according to drawing No. Interface to WAS WEISS Application Software WEISS control system package Servo motor, amplifier, WAS Software Cables length: 5 m 10 m 15 m Hand-held terminal (optional) RS232 and Ethernet are included in the scope of delivery 20 m 25 m Interface to the customer SPS Ethernet digitale I/O Free ASCII protocol EtherNet/IP (Rockwell) Profibus-DP CAN Bus DeviceNet (Rockwell) Modbus TCP (Telemecanique) Converter USB to RS232 Supply of customers motor and controller*** Customer to fit motor*** *** Please forward a drawing of motor flange Manufacturer: Type: (Motor specification following consulting WEISS) For technical enquiries Comp: Desired delivery date: Name: Phone: Fax: Country: 71

17 Headquarter Subsidiaries Representatives

Infinitely variable rotary indexing tables NC-T. Technology that inspires

Infinitely variable rotary indexing tables NC-T Technology that inspires Technology that inspires Design is based on our tried and tested TC-T indexing units, our NC-T series allow dynamic and precise