simodrive POSMO Intelligent motion control with decentralized solutions Overview March 2003

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Caroline Hancock
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Intelligent motion control with decentralized solutions The SIMODRIVE POSMO series opens up a whole new range of possibilities in the area of machine conception.

1 Intelligent motion control with decentralized solutions The SIMODRIVE POSMO series opens up a whole new range of possibilities in the area of machine conception. With SIMODRIVE POSMO, the entire drive system is moved to a decentralized location in or on the machine. You can also design your drive layout as a mixed arrangement of central and decentralized units. This is made possible by the different versions of this system: SIMODRIVE POSMO A and SIMODRIVE POSMO SI with servoconverter and servomotor as a compact unit that can be integrated totally within the machine. Other versions are SIMODRIVE POSMO CD and CA in the form of a converter which is separate from the motor. Greater flexibility The decentralized structures of this drive technology allow you much greater freedom in designing your machine layout. You can make individual additions at any time simply by placing extra axes wherever they are needed. The capacities of control cabinets or cooling equipment are no longer a limiting factor. More standardization SIMODRIVE POSMO units help you to create whole machines or parts of installations in the form of modules which are, to a large extent, autonomous. On-site commissioning times are shortened considerably, given that, in many cases, these modules can be commissioned in advance. In spite of extensive standardization, SIMODRIVE POSMO also enables you to create very individual, customized solutions by combining the various modules a procedure which requires only very little effort. simodrive POSMO Overview March 2003 Increased savings potential SIMODRIVE POSMO units communicate via PROFIBUS DP, thus making it irrelevant whether you are operating one or more drives. In large installations, the linear power-bus and communication-bus structure enables a reduction in the amount of cable that is needed. Moreover, the simple connector system ensures savings are made with regard to installation and servicing. A wider range of applications SIMODRIVE POSMO is excellently suited for use in production machines in the packaging wood, glass, printing and plastic industries and also performs outstandingly when used for machine tools. Typical applications are feed axes and auxiliary axes on machine tools as well as servoaxes or independent positioning axes.

2 POSMO A PLC Design SIMODRIVE POSMO A is an intelligent motor with integrated converter, positioning control, optional gearing and a PROFIBUS DP interface connection. Power unit Power unit 48 V DC 24 V DC Power bus for 75 W drive Applications Typical applications are the adjustment of formats, end stops and valves in other words anything which can be moved into position at the press of a button, as it were. SIMODRIVE POSMO A thus opens up new potential for rationalization thanks to short set-up times and automatic setting of process variables. Power bus for 300 W drive Range of functions SIMODRIVE POSMO A is available as a 75 W unit (connected to 24 V DC) and as a 300 W unit (connected to 48 V DC). In the SIMODRIVE POSMO A 300 W, a holding brake can be integrated as an option. With this brake and the remanent actual-value memory (actual value stored in the FEPROM), the SIMODRIVE POSMO A behaves similarly to an absolute position encoder. This means that, once it has obtained a reference, it maintains its position and continues to be referenced even after being switched on again. Diverse reduction ratios can be selected from a gear building block, consisting of planetary gearing and worm gearing. But even without gearing, the SIMODRIVE POSMO A can cope with simple handling tasks. In the SIMODRIVE POSMO A, up to 27 traversing blocks can be programmed with the help of SimoCom A, a convenient and easy-to-use startup tool. Once programmed, the traversing programs can be started via any PLC with PROFIBUS capability and can, of course, be edited as well. Decentralized drive technology, structure with SIMODRIVE POSMO A TECHNICAL DATA Type 75 W Type 300 W Motor Permanent-magnet, brushless servomotor (brushless DC) Degree of protection (DIN EN 60529) IP 54, IP 65 (option for 300 W) Cooling Natural ventilation (without fan) Ambient temperature 0 C to +45 C (32 F to 113 F) (up to +65 C (149 F) at reduced power of 5 %/K) Temperature monitoring Temperature sensor in the control electronics Overload monitoring I 2 t limit in the converter Position encoder incremental, incremental, 816 increments/rev 4096 increments/rev Connection system Plug-in connection cover with terminals for PROFIBUS connection (two-wire line), I/O signals and power Rated voltage 24 V DC ±20% 48 V DC ±20% Rated speed 3300 rpm (S1) 3500 rpm (S1) Rated torque 0.36 Nm 0.95 Nm (without gearing) for mode S3-25% for mode S3-25% Rated power 75 W for mode S3-25% 300 W for mode S3-25% (input duration 15 s, (input duration 60 s, cycle duration 1 min) cycle duration 4 min) Rated current 4.5 A (S1); 9 A (S3-25%) 5 A (S1); 10 A (S3-25%) Weight with gearing, approx. 3.7 kg 5.2 kg Communication PROFIBUS DP up to 12 MBit/s (DP standard slave with profile for positioning drives), 2 I/O terminals, programmable Dimensions H x W 163 mm x 71 mm 169 mm x 80 mm Length without gearing, approx. 190 mm + 25 mm shaft 255 mm + 30 mm shaft Length depending on 190 mm to 280 mm 255 mm to 362 mm gearing, approx mm shaft + 35 mm shaft Hp = kw * 1.341; Lbf-in = Nm * 8.850; in = mm * ; Lbs = kg *

3 POSMO A Highlights Simplification of the machine infrastructure thanks to link-up via communication and power bus. Incorporation in any PROFIBUS DP environment by means of simple communication interface. Direct incorporation of drive-related process signals via two terminals programmable as input or output. Examples are mechanical terminals or BERO signals. User-friendly function blocks simplify configuring with STEP 7 in the SIMATIC environment. Conformance with TIA by means of Drive ES, i.e. joint communication, configuration and data management. Extremely easy startup with SimoCom A, a clear, user-friendly startup tool. Plug-in connection cover with integrated PROFIBUS DP address switch and terminating resistor allows the units to be replaced without disconnection of the wiring. On-site diagnostics by means of LEDs for fault/ready indications. Diagnostics via PROFIBUS DP Remote diagnostics with Drive ES using SIMATIC Teleservice and routing. SIMODRIVE Type Type of gearing Number of Reduction Rated Rated POSMO A stages speed torque (S1) S3-25% i nn MN rpm Nm 75 Watt 6SN AA Without gearing SN BC Planetary gearing 1-stage SN BF SN CK Planetary gearing 2-stage SN CR SN CU SN DE Planetary gearing 3-stage SN DH SN KD Worm gearing SN KM SN KW Watt 6SN AA nn-... Without gearing SN BD nn-... Planetary gearing 1-stage SN BF nn SN CH nn-... Planetary gearing 2-stage SN CK nn SN CMnn SN CP nn SN DU nn-... Planetary gearing 3-stage without holding brake 1 with holding brake 1 degree of protection IP 54 2 degree of protection IP 65 Hp = kw * 1.341; Lbf-in = Nm * 8.850; in = mm * ; Lbs = kg *

4 POSMO SI PLC Central infeed Design SIMODRIVE POSMO SI is a servodrive for a decentralized servodrive system and serves as a direct node on the PROFIBUS DP. SIMODRIVE POSMO SI is a fully functional mechatronic unit, enabling control and drive tasks to be performed directly on site with the autonomous modular function units. Power is supplied to the unit from the DC voltage supply via a power bus. The advantage of this is the energy balance in the DC link. Power can also be returned to the supply by means of infeed/regenerative feedback modules. Power bus Range of functions Speed or torque control or positioning. Standard PROFIBUS DP slave with high-speed cyclical data interchange with the master. Interpolating motion sequences with other drives with synchronous Bus Motion Control with PROFIBUS DP. Integrated measuring system with absolute value encoder. Distributed drive technology, structure with SIMODRIVE POSMO SI Highlights Direct link-up of drive-related process signals via an M12 connector with 4 parameterizable inputs and outputs. Fast and simple startup, parameterization and diagnosis of all SIMODRIVE drives with the userfriendly startup tool SimoCom U. Conformance with TIA by means of Drive ES, i.e. joint communication, configuration and data management. Fast module replacement (without the necessity for any resetting) with memory card. Remote diagnostics with Drive ES by means of SIMATIC Teleservice and routing. TECHNICAL DATA Motor Permanent-magnet, brushless servomotor 1FK6 Type of construction IM B5 (IM V1, IM V3) Degree of protection (to IEC ) IP 64 (fan IP 54)/optional IP 65 and also drive-end flange IP 67 (fan IP 54) Cooling Forced-ventilated Ambient temperature 0 C to +45 C (32 F to 113 F) (up to +55 C (131 F) with reduced performance) Mains connection/rated voltage 400 V to 700 V DC/600 V DC Rated speed 3000 rpm Encoder system Simple abs. value encoder (1 V PP sin/cos, abs. multiturn EnDat 32 S/R, traversing range 4096 R) Connection system Power connector; PROFIBUS DP with M20 screwed gland; I/O signals M12 plug-in technology Shaft extension With featherkey and featherkey-way/smooth shaft Holding brake Without/optionally with Gearing Optional with transmission ratio 5 or 10 (not for 65N2500). Smooth shaft extension necessary Communication Motion Control with PROFIBUS DP to 12 MBit/s 4 inputs/outputs, programmable (max. 3 inputs, max. 2 outputs) 4

5 POSMO SI Rated Static Rated SIMODRIVE Weight Rotor moment Input Input speed torque torque POSMO SI (without brake/ of inertia power current Dimensions with brake) (without brake/ at 600 V DC at 600 V DC with brake) for M N (100) for M N (100) n N M 0 M N Type J P I H x W x L (100) (100) at D T = at D T = 100 K 100 K rpm Nm Nm kg 10-4 kgm 2 kw A mm SN BF / / x 126 x SN BF / / x 126 x SN BF / / x 155 x SN BF / / x 155 x SN BF / / x 192 x 379 H: Height with angled connector L: Length without shaft extension and centering flange Lbf-in = Nm * 8.850; in = mm * ; Lbs = kg *

6 POSMO CD/CA PLC Central infeed Design SIMODRIVE POSMO CD/CA units are complete converters with closed-loop control for a decentralized servodrive system. This servosystem can be installed close to the motor thanks to its high degree of protection (IP 65). It is connected to the voltage supply via the power bus. In the case of SIMODRIVE POSMO CA, the power bus is directly connected to the three-phase supply. In the case of SIMODRIVE POSMO CD, the power bus is fed by a DC voltage system from a power-supply module. The advantage of this is the energy balance in the DC link. Power can also be returned to the power supply with infeed/regenerative feedback modules. Mains Power bus POSMO CD POSMO CA Range of functions Speed or torque control or positioning. Standard PROFIBUS DP slave with fast cyclical data interchange with the master. Interpolating motion sequences with other drives with synchronous Bus Motion Control with PROFIBUS DP. Flexible connection of different motor types: synchronous or asynchronous motors. High-resolution measuring system interfaces for a motor measuring system and, as an option, a direct measuring system. Decentralized drive technology, structure with SIMODRIVE POSMO CD/CA Highlights Direct link-up of drive-related process signals via an M12 connector with 4 parameterizable inputs and outputs. Fast and simple startup, parameterization and diagnosis of all SIMODRIVE drives with the userfriendly startup tool SimoCom U. Fast module replacement (without the need for any resetting) with memory card. Conformance with TIA by means of Drive ES, i.e. joint communication, configuration and data management. Remote diagnostics with Drive ES by means of SIMATIC Teleservice and routing. 6 TECHNICAL DATA Degree of protection (to IEC ) IP 65 Cooling Natural convection Ambient temperature 0 C to +45 C (32 F to 113 F) (up to +55 C (133 F) with reduced performance) Motor measuring system Incremental sin/cos 1 V PP ; absolute multiturn with EnDat Direct measuring system (machine encoder) Incremental sin/cos 1 V PP ; absolute multiturn with EnDat (option) Connection system Power connector, PROFIBUS DP with M20 screwed gland, I/O signals M12 plug-in technology Mains connection/rated voltage of POSMO CD 400 V to 750 V DC/600 V DC Mains connection of POSMO CA 400 V to 480 V 3-phase AC (±10%) 50 Hz/60 Hz (±10%) Output voltage POSMO CD 3-phase, 0 V 430 V; at rated voltage Output voltage POSMO CA 3-phase, 0 V 380 V to 460 V; acc. to rated voltage Line filter Standard in the case of POSMO CA Communication PROFIBUS DP to 12 MBit/s, 4 inputs/outputs, programmable (max. 3 inputs, max. 2 outputs)

7 POSMO CD/CA Supply data Rated SIMODRIVE Maximum Rated Converter Weight, Dimensions converter POSMO CD/CA converter converter output approx. current current power voltage Current Power I N (AC) Type I max (AC) P N (AC) U out H x W x D intake intake A kw A A kw V kg mm SIMODRIVE POSMO CD, 600 V DC SN AA0.-0BA V 430 V 3-phase AC x 300 x SN AA0.-0CA V 430 V 3-phase AC x 300 x 141 SIMODRIVE POSMO CA, 400 V to 480 V 3-phase AC (±10%) SN AA1.-0BA V 380 V to 460 V 3-phase AC (±10%) x 300 x 141 D: Depth with angled connector Hp = kw * 1.341; Lbf-in = Nm * 8.850; in = mm * ; Lbs = kg *

For engineering and configuration in comfort Less configuration and installation required The effort involved in engineering and logistics has been greatly reduced due to the unit's compact and

SimoCom U / SimoCom A If you want to configure and parameterize our decentralized SIMODRIVE POSMO drives, the easyto-use SimoCom U and SimoCom A software tools are just what you need.

POSMO: Simple and fast configuration with SimoCom No-delay startup and simple diagnostics Thanks to the powerful software tools SimoCom U and SimoCom A, commissioning, diagnosis and servicing are

8 For engineering and configuration in comfort Less configuration and installation required The effort involved in engineering and logistics has been greatly reduced due to the unit's compact and readyto-operate design. This is especially the case with SIMODRIVE POSMO A and SIMODRIVE POSMO SI, both of which are actually integrated in the motor. SimoCom U / SimoCom A If you want to configure and parameterize our decentralized SIMODRIVE POSMO drives, the easyto-use SimoCom U and SimoCom A software tools are just what you need. Using the PROFIBUS DP and SimoCom U/SimoCom A, you can start up the individual drives in no time at all and diagnose them as well. POSMO: Simple and fast configuration with SimoCom No-delay startup and simple diagnostics Thanks to the powerful software tools SimoCom U and SimoCom A, commissioning, diagnosis and servicing are child's play. With Drive ES, these tools are fully integrated in the SIMATIC world of automation: Totally Integrated Automation. Drive ES The easiest way to integrate the SIMODRIVE POSMO drives in the SIMATIC world is with the Drives ES engineering system. With this powerful tool, in which the SimoCom U / SimoCom A startup tools are embedded, you can carry out all the necessary commissioning steps such as hardware configuration, parameterization, configuration of the technology and control functions and also configuration of communication. POSMO: Easy configuration for traversing programs POSMO SI/CD/CA: Machine analysis with the help of Fast Fourier Transformation (FFT analysis) You can find more information on SIMODRIVE POSMO in the Internet under: simodrive Addresses of contact partners can be found under: automation/partner With A&D Mall, you can place your orders directly over the Internet: automation/mall All designations in this overview marked with are registered trademarks of Siemens AG. Siemens AG Automation and Drives Motion Control Systems Postfach 32 40, D Erlangen Germany Order No.: 6ZB5711-0AD02-0BA1 Printed in Germany 18401/ VOG Responsible for Technical content: Siemens AG A&D MC PM, Erlangen Editing: Siemens AG A&D PT 5, Erlangen Siemens AG 2003 All rights reserved

Related catalogs: SIMOVERT MASTERDRIVES VC 2.2 kw to 23 kw Order No.: German: E866-K5165-A11-A2 English: E866-K5165-A11-A2-76 DA 65.1 SIMOVERT MASTERD

SIMODRIVE 611 universal and POSMO Catalog DA 65.4 22 Related catalogs: SIMOVERT MASTERDRIVES VC 2.2 kw to 23 kw Order No.: German: E866-K5165-A11-A2 English: E866-K5165-A11-A2-76 DA 65.1 SIMOVERT MASTERDRIVES