AutomationDirect Motors Selection Overview

Transcription

1 AutomationDirect s Selection Overview General purpose or inverter-duty motor? How to choose a general purpose motor vs. an inverter-duty motor General purpose motors have been around for many years. They are the workhorse of almost every industry. An inverterduty motor is a much newer concept that was necessary as general purpose motors began to be driven by VFDs (inverters or AC drives). An inverter duty motor can withstand the higher voltage spikes produced by all VFDs (amplified at longer cable lengths) and can run at very slow speeds without overheating. This performance comes at a cost: inverter-duty motors can be much more expensive than general purpose motors. Guidelines for choosing an Ironhorse general purpose motor vs. an inverterduty motor are given below. If your application falls within the guidelines below, there is no need to apply an inverter-duty motor. NOTE: Marathon inverter-duty motors have limitations as well. Please see the Marathon section for more details. Background: For many years, AC motors were driven by across-the-line contactors and starters. The electricity sent to the motor was a very clean sine wave at 60Hz. Noise and voltage peaks were relatively small. However, there were drawbacks: they only ran electrically at one speed (speed reduction was usually handled by gearboxes or some other, usually inefficient, mechanical means) and they had an inrush of electrical current (when the motor was first turned on) that was usually 5 to 6 times the normal current that the motor would consume. The speed reduction apparatus was expensive and bulky, and the inrush would wreak havoc with power systems and loading (imagine an air conditioning system in an old house - when the compressor would kick on, the lights would dim; now imagine the same circumstances with a motor the size of a small car). Note: The following discussion applies only to 3-phase motors. Enter the VFDs (variable frequency drives): Drives were introduced to allow the speed of these motors to be changed while running and to lessen the inrush current when the drive first starts up. To do this, the drive takes the incoming 60Hz AC power and rectifies it to a DC voltage (every drive has a DC bus that is around (sqrt of 2) * incoming AC Line Voltage). This DC voltage is then chopped by power transistors at very high frequencies to simulate a sine wave that is sent to the motor [see Figure 1]. By converting the incoming power to DC and then reconverting it to AC, the drive can vary its output voltage and output frequency, thus varying the speed of a motor. Everything sounds great, right? We get to control the frequency and voltage going out to the motor, thus controlling its speed Drives/s/Motion Figure 1 Some things to watch out for: A VFD-driven general purpose motor can overheat if it is run too slowly. (s can get hot if they re run slower than their rated speed.) Since most general purpose motors cool themselves with shaft-mounted fans, if the motor overheats, bearing and insulation life will be reduced. Therefore there are minimum speed requirements for all motors. The voltage chopping that occurs in the drive actually sends highvoltage spikes (at the DC bus level) down the wire to the motor. If the system contains long cabling, there are actually instances where a reflected wave occurs at the motor. The reflected wave can effectively double the voltage on the wire. This can lead to premature failure of the motor insulation. Long cable lengths between the motor and drive increase the harmful effects of the reflected wave, as do high chopping frequencies (listed in drive manuals as carrier frequencies). Line Figure 2 reactors, 1:1 transformers placed at the output of the drive, can help reduce the voltage spikes going from the drive to the motor. Line reactors are used in many instances when the motor is located far from the drive [see Figure 2]. In summary, general purpose motors can be run with drives in many applications; however inverter-duty motors are designed to handle much lower speeds without overheating and they are capable of withstanding higher voltage spikes without their insulation failing. With the increased performance comes an increase in cost. This additional cost can be worth it if you need greater performance. The considerations for applying IronHorse motors are given below. Variable Torque applications (fans, centrifugal pumps, etc.) Constant Torque Applications (conveyors, extruders, etc.) For use with 230V and 460V VFDs* * Up to 6kHz carrier frequency Heat considerations IronHorse speed ratio For an 1800 motor, minimum IronHorse speed is: 5:1 1800/5 = 360 2:1 1800/2 = 900 Voltage Spike considerations Max cable distance from drive to IronHorse motor Max cable distance with a 3% line reactor between drive and IronHorse motor 125' 250'

2 3-phase Selection Chart (see for single-phase) 3-Phase Characteristic IronHorse 56C Frame 3Ø IronHorse Marathon T Frame micromax TM Electrical Characteristics Marathon Black Max Marathon Blue Max Horsepower range 1/ /4-10 1/ Base speed (# Poles) 1800 (4) 1800 (4) 1800 (4) 1800 (4) and 1200 (6) 1800 (4) 1800 (4) Standard Voltage / /460 (250 & 300 hp 460V only) 230/460 (1/4 hp is 230V only) Marathon Blue Chip XRI 230/460 and / /460 and 575 Insulation Class F F H F H F Insulation System dip & bake double dip & bake CR 200 magnet wire MAX GUARD MAX GUARD n/a Service Factor (derated for AC drive use) Phase/Base Frequency 3/60 3/60 3/60 3/60 3/60 3/60 A: hp Design Code (NEMA) B B: all other sizes A and B for 1/4-2 hp A A B Duty Cycle Continuous Continuous Continuous Continuous Continuous Continuous Thermal protection None None None Class F thermostats Class F thermostats None Mechanical Characteristics Frame size (mounting) 56C 143T - 449T 56C - 215TC 56C - 286TC 324T(C) - 405T(C) 254T - 405T Normal NEMA frame size Yes Yes Yes Yes Yes Yes Enclosure TEFC TEFC TENV and TEFC TENV TEFC and TEBC TEFC Rolled Steel frame; Frame material cast Aluminum end bell Cast Iron Rolled Steel Rolled Steel w Al face; Cast Iron Cast Iron Cast Iron End bracket material Aluminum Cast Iron Aluminum Aluminum, Cast Iron Cast Iron Cast Iron Conduit box material Steel Cast Iron Steel Steel Cast Iron Cast Iron Fan guard material Steel Steel Polypropylene None (all ratings TENV) Cast Iron Cast Iron Plastic (143T-445/7T) Fan material Plastic Aluminum (449T) Polypropylene None (all ratings TENV) Polypropylene Polypropylene Lead termination Conduit box Conduit box Conduit box Conduit box (1/4 hp - terminal block) Conduit box Conduit box Standard mounting C-Face with Removable Rigid Base Rigid Base (C-Flange kit available) C-Face with Rigid Base & C-Face Round Body C-Face with Rigid Base C-Face with Rigid Base Rigid Base Drive end shaft slinger Yes Yes No No Yes Yes Epoxy primer / Paint Black Synthetic alkyd enamel Black powder-coat Black enamel Blue enamel epoxy paint 1-75 hp: Ball Bearings Ball hp: Roller Ball (C3 fit) Ball (C3 fit) Ball (C3 fit) Ball (C3 fit) Grease Exxon Polyrex EM Standard conduit box F1 F1 F3 assembly position some sizes reversible to F2 F1, reversible to F2 F1, reversible to F2 F1 Performance Characteristics Constant Torque speed range 2:1 2:1 20:1 (TEFC) 1000:1 (TENV) 1000:1 (TENV) 2000:1 (all enclosures) 20:1 Variable Torque speed range 5:1 5: Constant Horsepower 2:1 2:1 1.5:1 1.5:1 speed range ( Hz intermittent) ( Hz intermittent) 2:1 2:1 Temperature rise B B B F F (TEFC) and B (TEBC) B Encoder provisions No No No Yes Yes No Other Characteristics Agency listings c CSA us CE, c CSA us, EPACT UL Recognized CSA Certified UL Recognized CSA Certified UL Recognized CSA Certified UL Recognized CSA Certified Drives/s/Motion 14 3 Overview DL05/06 DL105 DL205 DL305 DL405 Field I/O Software C-more HMIs Other HMI AC Drives s Steppers/ Servos Controls Proximity Photo Limit Switches Encoders Current Pushbuttons/ Lights Process Relays/ Timers Comm. TB s & Wiring Circuit Protection Enclosures Warranty* 2 years 2 years 3 years 3 years 3 years 3 years *See Terms and Conditions for motor warranty explanation. Appendix 1) For warranty on IronHorse motors below 50 hp, warranty service can be arranged through AutomationDirect. 2) For warranty on IronHorse motors 50 hp and above, motors must be inspected by a local EASA motor repair or service center; see AutomationDirect Terms & Conditions. 3) Marathon warranty service can be arranged through Marathon Electric service centers. See list of service centers on our web site at Index

3 IronHorse General Purpose AC s Using IronHorse General Purpose s with AC Drives Drive Reactor AC Drive Control vs. Across-the-Line Control General purpose AC induction motors are typically controlled by across-the-line starters, i.e. contactors, manual motor starters, etc. However, three-phase general purpose motors can also be controlled by AC drives under certain conditions. (Single-phase AC motors cannot be controlled by typical three-phase AC drives.) Across-the-line control applies full voltage to the motor at startup, and has several disadvantages. High inrush current - startup inrush current is typically 5-6 times the normal motor full load current, and can significantly increase utility bills. Inability to change speeds - the motor runs only at its rated speed. Inefficiency in some applications - fan and pump applications require ON/OFF control or valves/dampers to control flow. Contact maintenance - arcing caused by high inrush and breaking currents significantly reduce the motor starter s life span. Many applications can use AC drive control for three-phase AC induction motors, which has several advantages. Lower inrush current at motor startup Ability to change motor speed Greater efficiency in some applications. - fan and pump applications can use the AC drive to provide both motor control and flow control. The drive can control the flow by varying the motor speed, and therefore eliminate the need for inefficient valves/dampers. Solid state power delivery; minimal maintenance. NOTE: AC drive (VFD) control is applicable only for three-phase AC motors (three-phase AC drives cannot be used to control single-phase motors) 14 4 Drives/s/Motion General purpose AC induction motors are not designed specifically for use with AC drives, so there are three major considerations for AC drive control of three-phase general purpose motors: Heat Considerations for AC Drive Control Fan-cooled motors are designed to provide sufficient insulation cooling when the motors run at rated speed. The cooling ability of fans is reduced when motors run at lower speeds, and the insulation in general purpose motors is not designed for this condition. Therefore, there are limitations on how slowly general purpose motors can be continuously run without prematurely causing motor insulation failure. Constant Torque (CT) Applications 2:1 (1/2 rated speed) For IronHorse 1800 rpm general purpose motors, the CT minimum continuous speed is 900 rpm. (Constant torque loads require the same amount of torque from the motor regardless of speed; e.g., conveyors, cranes, machine tools.) Variable Torque (VT) Applications 5:1 (1/5 rated speed) For IronHorse 1800 rpm general purpose motors, the VT minimum continuous speed is 360 rpm. (Variable torque loads require less torque at lower speeds, resulting in less heat generated by the motor; e.g., fans, centrifugal pumps.) If your application requires motors to run at speeds below those described above, use our Marathon inverter duty motors. Inverter duty motors can run fully loaded at very low speeds without being damaged by overheating. Voltage Spike Considerations for AC Drive Control All AC drives cause large voltage spikes between the drive and the motor, and long cable distances increase these spikes even more. Therefore, there are maximum cable lengths that can be run between the drive and the motor. Line (load) reactors can be installed near the drive output to reduce the voltage spikes. 230V and 460V Without Reactor 125 ft maximum cable length between drive and motor 230V and 460V With Reactor 250 ft maximum cable length between drive and motor If your application requires cable lengths longer than those described above, please use our Marathon inverter-duty motors. Carrier Frequency Limitation for AC Drive Control The AC Drive carrier frequency should be set to 6kHz or less

4 IronHorse General Purpose AC s Model Overview Overview DL05/06 DL105 DL205 DL305 Single-phase Rolled Steel 56C Frame IronHorse motors are manufactured by a leading motor supplier with over 20 years experience delivering high-quality motors to the demanding U.S. market. Our supplier produces motors in an ISO9001 facility which tests the motors during production and after final assembly. This is how we can stand behind our IronHorse motors with a two-year warranty. The IronHorse line of motors includes: TEFC 56C-frame single-phase AC motors with rolled steel frames; flange mount and removable mounting bases; 0.33to- 2 hp TEFC 56C-frame three-phase AC motors with rolled steel frames; flange mount and removable mounting bases; 0.33 to 2 hp TEFC T-frame three-phase AC motors with cast iron frames and mounting feet; hp Replacement start and run capacitors available for IronHorse single-phase motors Accessory C-flange kits available for flange mounting of IronHorse three-phase cast iron T-frame motors STABLE motor slide bases for adjustable mounting of NEMA motors from T MT R - P50-3 BD 18 Features Totally Enclosed Fan Cooled (TEFC) enclosure NEMA 56C flange mount Rolled steel shell frame / cast aluminum end bell Removable base / bolt-on/bolt-off mounting feet Steel fan cover Large all-metal capacitor cover with rubber gasket and oversized capacitors (single phase motors only) Large easy-to-wire junction box with rubber gasket Heavy duty oversized ball bearings High tensile strength steel shaft Cast aluminum end bells Large all-metal nameplate with easy to read wiring diagram Electrically reversible NEMA design B Class F winding insulation Service Factor: 1.15 across-the-line (1.0 for 3-phase with AC drive) Two year warranty c CSA us certified, CE Applications Conveyors Fans Gear Reducers Pumps Inverter capable (3-phase only) Nominal 18: 1800 rpm Voltage Class (multiple letters possible) A: 115 VAC B: VAC D: 460 VAC Phase 1: Single phase 3: Three phase Rated Horsepower P: Decimal point # left of P: Rated full hp # right of P: Rated fractional hp type A: accessory C: with cast iron frame R: with rolled steel frame IronHorse s Series Designation 56C Frame TEFC s Single-Phase and Three-Phase 0.33 to 2 hp Three-Phase Single-Phase Three-phase Rolled Steel 56C Frame Three-phase Cast Iron T Frame IronHorse Explanation Drives/s/Motion 14 5 DL405 Field I/O Software C-more HMIs Other HMI AC Drives s Steppers/ Servos Controls Proximity Photo Limit Switches Encoders Current Pushbuttons/ Lights Process Relays/ Timers Comm. TB s & Wiring Circuit Protection Enclosures Appendix Index

5 IronHorse Rolled Steel AC s 56C Frame TEFC s Single-phase 0.33 to 2 hp MTR-P33-1AB18 <---> 1/3 Specifications Single Phase 56C Frame s Price Base Phase Voltage Housing NEMA Frame Service Amps Approx Weight 115V/230V (lb) 6.6 / MTR-P50-1AB18 <---> 1/2 TEFC 8.8 / rolled steel MTR-P75-1AB18 <---> 3/4 56C 115/208- frame 11.0 / flange 1.15 MTR-001-1AB18 <---> w / cast mount 13.6 / aluminum MTR-1P5-1AB18 <---> 1-1/2 end bell 15.2 / MTR-002-1AB18 <---> / Note: Please review the AutomationDirect Terms & Conditions for warranty and service on this product. Performance Data Single Phase 56C Frame s (230V data except as indicated) MTR-P33-1AB18 1/3 NEMA Design FL 115V/230V (Amps) 230V No Load Full Load Locked Rotor Full Load Torque (lb-ft) Locked Rotor Break -down FL Efficiency (%) FL Factor Rotor Inertia (lb-ft 2 ) / / MTR-P50-1AB18 1/ / / MTR-P75-1AB18 3/ / / B 1725 MTR-001-1AB / / MTR-1P5-1AB18 1-1/ / / MTR-002-1AB / / C Frame TEFC s Single-Phase 0.33 to 2 hp Dimensions Single-Phase 56C Frame Dimensions &2hp motors only 6.9 3/ L 0.34 (SLOT) C = 12.4 ; all except 1, 1.5 & 2 hp motors C = 13 ; 1 hp MTR-001-1AB18 C = 13.8 ; 1.5hp MTR-1P5-1AB18 C = 14.6 ; 2hp MTR-002-1AB18 C /2"NPT 0.12 UNITS = INCHES MTR-xxx-1AB18 IronHorse s L = 8.19 ; all except 1.5 & 2 hp motors L = 8.5 ; 1.5 & 2 hp motors 14 6 Drives/s/Motion

6 IronHorse AC Capacitors/Switches 56C Frame TEFC s Single-phase 0.33 to 2 hp Accessories Start Capacitors Single-phase motors use capacitors to provide starting torque when power is first applied to the motor. AutomationDirect offers spare/replacement starting capacitors for our single-phase IronHorse motors. Centrifugal Switches The start capacitors are no longer needed once the motors begin turning, so they are then taken out of the circuit by a centrifugal switch. We also offer spare/replacement switches for our motors. One switch model is used for the entire line of single-phase IronHorse motors. Run Capacitors In addition to the start capacitors and centrifugal switches, IronHorse 1-1/2 and 2 hp single-phase motors also have run capacitors which allow the motors to develop higher running torque, greater efficiency, and improved power factor. We offer spare/replacement run capacitors for single-phase IronHorse motors. Overview DL05/06 DL105 DL205 DL305 DL405 Field I/O Software C-more HMIs Start Capacitor Run Capacitor Price MTA-CAP-01 <---> Single Phase Accessories Accessory Type Capacitance (µf) Rated Voltage Applicable Phase MTR-P33-1AB18 1/3 1 MTA-CAP-02 <---> MTR-P50-1AB18 1/2 MTR-P75-1AB18 3/4 1 MTA-CAP-03 <---> start capacitor MTR-001-1AB MTA-CAP-04 <---> MTR-1P5-1AB18 1-1/2 1 MTA-CAP-05 <---> MTR-002-1AB MTA-CAP-06 <---> MTR-1P5-1AB18 1-1/2 1 run capacitor MTA-CAP-07 <---> MTR-002-1AB Other HMI AC Drives s Steppers/ Servos Controls Proximity MTA-CSW-01 <---> centrifugal switch N/A 250 all IronHorse single Ø all 1 These accessories are spare/replacement components for single-phase IronHorse motors. Photo Centrifugal Switch Limit Switches Encoders Current Pushbuttons/ Lights Process Relays/ Timers Comm. TB s & Wiring Circuit Protection Enclosures Appendix Index Drives/s/Motion 14 7

7 IronHorse Rolled Steel AC s 56C Frame TEFC s Three-phase 0.33 to 2 hp MTR-P33-3BD18 1/3 MTR-P33-3BD18 <--->---. 1/3 Specifications Three Phase 56C Frame s Price Base Phase Voltage Housing NEMA Frame Service Amps Approx Weight 230V/460V (lb) 1.6 / MTR-P50-3BD18 <--->---. 1/2 TEFC 2.0 / rolled steel MTR-P75-3BD18 <--->---. 3/4 56C 208- frame 2.8 / flange 1.15 MTR-001-3BD18 <---> /460 w / cast mount 3.6 / aluminum MTR-1P5-3BD18 <---> /2 end bell 4.8 / MTR-002-3BD18 <---> / Note: Please review the AutomationDirect Terms & Conditions for warranty and service on this product. Performance Data Three Phase 56C Frame s (460V data except as indicated) Minimum 230V/460V Design NEMA FL Speed (rpm) (Amps) CT VT No Load Full Locked Load Rotor Torque (lb-ft) Full Load Locked Rotor 0.53 / / / Maximum Speed (rpm) Break -down C* Safe FL Efficiency (%) FL Factor MTR-P75-3BD18 3/ / / / B MTR-001-3BD / / / Rotor Inertia (lb-ft 2 ) MTR-P50-3BD18 1/ / / / MTR-1P5-3BD18 1-1/ / / / MTR-002-3BD / / / * Maximum Constant is for direct coupled loads. 56C Frame TEFC s Three-Phase 1/3-2 hp Dimensions Three-Phase 56C Frame Dimensions / (SLOT) C = 12.2 ; all except 1.5 & 2 hp motors C = 12.6 ; 1.5hp MTR-1P5-3BD18 C = 13.8 ; 2hp MTR-002-3BD18 3 C /2 NPT UNITS = INCHES MTR-xxx-3BD18 IronHorse s Drives/s/Motion

8 IronHorse Cast Iron AC s T Frame TEFC s Three-phase Industrial Duty 1 to 300 hp Price MTC-001-3BD18 <---> Features Totally Enclosed Fan Cooled (TEFC) enclosure NEMA T frame with available C-flange kits Cast iron frame with ribbed design for maximum cooling Solid full frame length cast iron mounting feet Steel fan cover Cast iron junction box with rubber gasket and rubber dust cover NSK/SKF brand premium quality ball or roller bearings Maintenance free bearings (10 hp and below) V-ring shaft seals on drive end and on opposite drive end Electrically reversible Class F winding insulation Service Factor: 1.15 (1.0 with AC drive) High efficiency c CSA us certified, ISO9001, CE, EPACT certified Inverter ratings: 5:1 (variable torque); 2:1 (constant torque) Two year warranty Applications Fans Conveyors Pumps Material Handling Metal Processing Textile Processing Test Stands Specifications T Frame Three Phase s Base Phase Voltage Housing NEMA Frame Mounting Holes / Foot 143T F1/F2 2 Service Factor Approx Shipping Weight (lb) 3.0 / MTC-1P5-3BD18 <---> T F1/F / MTC-002-3BD18 <---> T F1/F / MTC-003-3BD18 <---> T F1/F / MTC-005-3BD18 1) <---> T F1/F / ) MTC-7P5-3BD18 1) <---> T F1/F / ) MTC-010-3BD18 1) <---> T F1/F / ) MTC-015-3BD18 1) <---> T F1/F / ) MTC-020-3BD18 1) <---> T F1/F / ) MTC-025-3BD18 1) <---> / T F / ) MTC-030-3BD18 1) <---> TEFC cast iron 286T F / ) MTC-040-3BD18 1) <---> T F / ) MTC-050-3BD18 1) 2) <---> ) 326T F / ) MTC-060-3BD18 1) 2) <---> ) 364T F / ) MTC-075-3BD18 1) 2) <---> ) 365T F / ) MTC-100-3BD18 1) 2) <---> ) 405T F / ) MTC-125-3BD18 1) 2) <---> ) 444T F1/F / ) MTC-150-3BD18 1) 2) <---> ) 445T F1/F / ) MTC-200-3BD18 1) 2) <---> ) 445/7T F1/F / ) MTC-250-3D18 1) 2) <---> ) 449T F1 2 - / ) 460 MTC-300-3D18 1) 2) <---> ) 449T F1 2 - / ) Note: Please review the AutomationDirect Terms & Conditions for warranty and service on this product. 1) For motors weighing over 100 lbs: A) LTL shipment required. B) Order before 4:00 p.m. EST for same day shipment. C) You must have a receiving loading dock. D) Not available in Hawaii or Puerto Rico. 2) For warranty on motors 50 hp and above, motors must be inspected by an EASA motor repair or service center. See AutomationDirect Terms & Conditions for details. Drives/s/Motion 14 9 Overview DL05/06 DL105 DL205 DL305 DL405 Field I/O Software C-more HMIs Other HMI AC Drives s Steppers/ Servos Controls Proximity Photo Limit Switches Encoders Current Pushbuttons/ Lights Process Relays/ Timers Comm. TB s & Wiring Circuit Protection Enclosures Appendix Index

9 IronHorse Cast Iron AC s T Frame TEFC s Three-phase Industrial Duty 1 to 300 hp MTC-001-3BD18 1 Performance Data T Frame Three Phase s (460 Volt except as indicated) Minimum Design NEMA FL Speed (rpm) CT VT V/460V (Amps) No Load Full Load Locked Rotor Torque (lb-ft) Maximum Speed (rpm) Full Load Locked Break Rotor -down C* Safe 2.2 / / / FL Efficiency (%) Factor MTC-002-3BD / / / B MTC-003-3BD / / / MTC-030-3BD / / / Rotor Inertia (lb-ft 2 ) MTC-1P5-3BD / / / MTC-005-3BD / / / MTC-7P5-3BD / / / MTC-010-3BD / / / MTC-015-3BD / / / MTC-020-3BD / / / MTC-025-3BD18 25 A / / / MTC-040-3BD / / / MTC-050-3BD / / / MTC-060-3BD / / / MTC-075-3BD / / / MTC-100-3BD / / / MTC-125-3BD / / / B MTC-150-3BD / / / MTC-200-3BD / / / MTC-250-3D / / / MTC-300-3D / / / * Maximum Constant is for direct coupled loads Drives/s/Motion

10 IronHorse Cast Iron AC s T Frame TEFC s Three-phase Industrial Duty 1 to 300 hp Dimensions C Three-Phase T Frame Dimensions AB P T Overview DL05/06 DL105 DL205 ES R S DL305 DL405 O Field I/O U G D Software F 1 * F 3 * F 2 * B BA N-W AA** H (hole) E A E J C-more HMIs Other HMI AC Drives * Various frame sizes have 2, 3, or 4 mounting holes per mounting foot. ** F1 mounting shown. ** Some frame sizes are F1/F2 convertible. s MTC-001-3BD T MTC-1P5-3BD18 1-1/2 MTC-002-3BD18 2 Dimensions [inches, except as noted] - Three Phase T Frame s NEMA Frame A AA** AB B BA C D E ES F 1 * F 2 * F 3 * G H J n/a 4 n/a 7 3/4 NPT T MTC-003-3BD T NPT n/a 4.5 n/a MTC-005-3BD T N- W O P R S T U n/a MTC-7P5-3BD18 7-1/2 213T NPT n/a 5.5 n/a MTC-010-3BD T MTC-015-3BD T NPT n/a 8.25 n/a MTC-020-3BD T MTC-025-3BD T n/a 9.5 n/a NPT MTC-030-3BD T n/a MTC-040-3BD T NPT n/a 10.5 n/a MTC-050-3BD T n/a MTC-060-3BD T 18 3 NPT n/a n/a MTC-075-3BD T n/a MTC-100-3BD T 20 3 NPT n/a MTC-125-3BD T n/a 14.5 n/a MTC-150-3BD T 22 2x3 NPT MTC-200-3BD /7T n/a MTC-250-3D MTC-300-3D T x3 NPT n/a 25 n/a * Various frame sizes have 2, 3, or 4 mounting holes per mounting foot. ** AA dimension is conduit fitting size. F1 mounting shown; some frame sizes are F1/F2 convertible; refer to T Frame Specifications table. (F2 mounting = conduit entrance on right side facing shaft.) Steppers/ Servos Controls Proximity Photo Limit Switches Encoders Current Pushbuttons/ Lights Process Relays/ Timers Comm. TB s & Wiring Circuit Protection Enclosures Appendix Index Drives/s/Motion 14 11

11 IronHorse AC Accessories T Frame TEFC s Three-phase Industrial Duty 1 to 300 hp C-Flange Kits We stock 1800 rpm NEMA T-frame cast iron motors from 1 to 300 hp. Although we do not carry C-face cast iron motors, we offer IronHorse cast iron C-flange kits which can be used for C-face mounting of our IronHorse cast iron T- frame motors. The kits are field installable and include the C-faces and bolts. Three Phase T-Frame C-Flange Kits Price Fits Frame Fits MTA-CFACE-140TC <---> MTA-CFACE-180TC <---> MTA-CFACE-210TC <---> MTA-CFACE-250TC <---> MTA-CFACE-280TC <---> MTA-CFACE-320TC <---> MTA-CFACE-360TC <---> 143T 145T 145T 182T 184T 213T 215T 254T 256T 284T 286T 324T 326T 364T 365T MTC-001-3BD18 MTC-1P5-3BD18 MTC-002-3BD18 MTC-003-3BD18 MTC-005-3BD18 MTC-7P5-3BD18 MTC-010-3BD18 MTC-15-3BD18 MTC-20-3BD18 MTC-25-3BD18 MTC-30-3BD18 MTC-40-3BD18 MTC-50-3BD18 MTC-60-3BD18 MTC-75-3BD / / Shipping Weight (lb) MTA-CFACE-400TC 1) <---> 405T MTC-100-3BD ) MTA-CFACE-444TC 1) 444T MTC-125-3BD <---> T MTC-150-3BD ) MTA-CFACE-447TC 1) <---> 445/7T MTC-200-3BD ) MTA-CFACE-449TC 1) <---> 449T MTC-250-3D18 MTC-300-3D18 1) For components weighing over 100 lbs: A) LTL shipment required. B) Order before 4:00 p.m. EST for same day shipment. C) You must have a receiving loading dock. D) Not available in Hawaii or Puerto Rico ) T-Frame C-Flange Kit Dimensions BB AH BF AJ AK BD BC N-W Dimensions [inches] - T-Frame C-Flange Kits Frame Type AH AJ AK BB BC BD BF N-W MTA-CFACE-140TC 143T / 145T / MTA-CFACE-180TC 182T / 184T / MTA-CFACE-210TC 213T / 215T / MTA-CFACE-250TC 254T / 256T / MTA-CFACE-280TC 284T / 286T / MTA-CFACE-320TC 324T / 326T / MTA-CFACE-360TC 364T / 365T / MTA-CFACE-400TC 405T / MTA-CFACE-444TC 444T / 445T / MTA-CFACE-447TC 445/7T / MTA-CFACE-449TC 449T / Drives/s/Motion

12 AUTOMATIONDIRECT is proud to partner with Marathon Electric to provide our customers with premium quality motors at great prices. Marathon Electric has over 15 years experience in the design, manufacturing and application of AC variable speed motors. The models we carry are costeffective, high performance motors that, in conjunction with today s drive technology, provide enhanced performance in virtually any industrial or commercial application. Drives/s/Motion

13 micromax TM AC Inverter Duty s 1000:1 Constant Torque (TENV), 20:1 Constant Torque (TEFC) Features Constant torque operation from 0 to base speed (TENV ratings) Constant torque operation from 1/20 speed to base speed (TEFC ratings) Constant horsepower to twice base speed () Class H insulation with CR 200 (corona-resistant) magnet wire Continuous duty at 40 C ambient Dual Mounting (C-Face with rigid base and C-Face with removable rigid base, as noted) Service Factor: 1.0 Utilizes double shielded ball bearings Exxon Polyrex EM bearing grease Eliminates brush and commutator maintenance UL recognized and CSA certified Three year warranty Shipping Schedule Same day 7 days 10 days Color indicates shipping lead time in business days. Applications Replaces 90 volt and 180 volt PMDC motors (when used with AC variable frequency drives) Typical uses include: machine tools, conveyors, packaging machines, batching machines, printing equipment, pumps and fans. Base Volts Specifications Encl. NEMA Frame Model No. Amps Weight Lbs. Footnotes Y500 <---> 1/ TENV 56C 56H17T N,Q Y360 <---> 1/ /460 TENV 56C 56H17T / N Y364 <---> /460 TEFC 56C 56H17F / Y368 <---> /460 TEFC 145TC 145THFR / Y999 <---> /460 TEFC 182TC 182THFR / Y372 <---> /460 TEFC 184TC 184THFR / Y994 <---> 7 1/ /460 TEFC 213TC 213THFW / Y996 <---> /460 TEFC 215TC 215THFW / Footnotes: N Totally Enclosed Non Ventilated Q "Quick Connect" terminal board 6 Bolt-on, removable base for footless mounting option Note: Please review the AutomationDirect Terms & Conditions for this product. Warranty service can be arranged through numerous Marathon Electric service centers. See list of service centers on our Web site at Performance Data (460 Volt except as indicated) NEMA Design Min. AMPS 460 V N.L. AMPS 460 V Torque (LB-FT) B.D. Torque (LB-FT) Max. C * Max. Safe Effic. Factor Rotor Inertia (LB-FT 2 ) Y500 1/4 (230V) B (230V) 0.7 (230V) Y360 1/2 B Y364 1 B Y368 2 B Y999 3 A Y372 5 A Y /2 A Y A * Maximum Constant is for direct coupled loads Drives/s/Motion

14 micromax TM Dimensions Figure 1 Overview DL05/06 DL105 DL205 DL305 DL405 Field I/O Software Figure 2 Note: conduit box on 1/2 only, 1/4 motor has "Quick Connect" terminal board. C-more HMIs Other HMI AC Drives s Steppers/ Servos Controls Proximity Photo Limit Switches Encoders Pushbuttons/ Lights Process Y500 1/4 1 Fig. NEMA Frame C D E 2F H 9.8 Dimensions [Inches] O P Max. Max. 6.4 U AA AB AG Max. Max. None None 7.7 AH AJ AK BA BF BS Key Y360 1/2 2 56C Slot /8-16 Y Y TC Y TC Y TC /2-13 Y / TC Y TC x.19x x.25x x.31x2.38 Relays/ Timers Comm. TB s & Wiring Enclosures Appendix Index Note: Dimensions are for reference only. For complete dimensional information, refer to Marathon Electric at Drives/s/Motion 14 15

15 Black Max Vector Duty s **** 230/460V and 575V s Available **** Shipping Schedule Same day 7 days 10 days Color indicates shipping lead time in business days. Base Volts Features Class F MAX GUARD insulation system Constant torque operation from 0 to base speed on vector drive Constant horsepower operation to twice base Continuous duty at 40 C ambient Optimized for operation with IGBT inverter (NEMA Design A) Class F N/C thermostats (one per phase) Utilizes double shielded ball bearings Exxon Polyrex EM bearing grease Dual Mounting (C-Face with rigid base and C-Face with removable rigid base, as noted) F1 standard conduit box location, field reversible to F2 (except as noted) Available with optional encoder installed on opposite drive end UL recognized and CSA certified Three year warranty Applications Designed for inverter or vector applications where up to a 1000:1 constant torque speed range is required. Typical uses include: material handling, machine tools, conveyors, crane and hoist, metal processing, test stands, pumps, compressors, textile processing, and other industrial machinery installed in dusty or dirty environments. 230/460V Specifications Enclosure NEMA Frame Model No. Amps Weight Lbs. Footnotes Y592 <---> 1/ /460 TENV 56C 56H17T / T, S, 13 Y534 <---> 1/ /460 TENV 56C 56H17T / T, S, 6, 13 Y535 <---> /460 TENV 56C 56H17T / T, S, 6, 13 Y536 <---> /460 TENV 143TC 143THTR / T, S, 6, 13 Y537 <---> /460 TENV 145TC 145THTR / T, S, 6, 13 Y538 <---> 1-1/ /460 TENV 145TC 145THTR / T, S, 6, 13 Y551 <---> /460 TENV 145TC 145THTN / T Y540 <---> /460 TENV 184TC 184THTL / T, AL Y541 <---> /460 TENV 182TC 182THTL / T, AL Y542 <---> /460 TENV 213TC 213THTL / T, AL Y543 <---> /460 TENV 184TC 184THTL / T, AL Y544 <---> /460 TENV 215TC 215THTL / T, AL Y545 <---> 7-1/ /460 TENV 213TC 213THTL / T, AL Y546 <---> 7-1/ /460 TENV 254TC 254THTL / T, AL Y547 <---> /460 TENV 215TC 215THTL / T, AL Y548 <---> /460 TENV 256TC 256THTL / T, AL Y549 <---> /460 TENV 254TC 254THTL / T, AL, I Y552 <---> /460 TENV 256TC 256THTNA / T, I Y553 <---> /460 TENV 284TC 284THTNA / T, I Y393 <---> /460 TENV 286TC 286THTNA / T, I Footnotes: T Thermostat overload S Steel Frame Construction 6 Bolt-on, removable base for footless mounting option Footnotes (continued): 13 F1 Mounting Only, cannot modify to F2 AL Aluminum Frame Construction I Intermittent duty from Hz operation Note: Please review the AutomationDirect Terms & Conditions for this product. Warranty service can be arranged through numerous Marathon Electric service centers. See list of service centers on our Web site at Drives/s/Motion

16 Black Max Vector Duty s Base with Shaft Mounted Encoder: 575V Specifications Volts Enclosure NEMA Frame Model No. A Dynapar Model HS35 shaft mounted encoder can be supplied with the motor as shown in the price table below. The encoder requires a 5-26 VDC power source, provides a count of 1024 pulses per revolution (PPR), differential line driver output and includes a 10-pin mating connector. Amps Weight Lbs. Footnotes Y555 <---> 1/ TENV 56C 56H17T T, S, 6, 13 Y556 <---> TENV 56C 56H17T T, S, 6, 13 Y557 <---> TENV 145TC 145THTN T Y558 <---> TENV 182TC 182THTL T, AL Y559 <---> TENV 184TC 184THTL T, AL Y560 <---> 7-1/ TENV 213TC 213THTL T, AL Y561 <---> TENV 215TC 215THTL T, AL Y562 <---> TENV 254TC 254THTL T, AL, I Y563 <---> TENV 256TC 256THTNA T, I Y567 <---> TENV 284TC 284THTNA T, I Y394 <---> TENV 286TC 286THTNA T, I Footnotes: T Thermostat overload S Steel Frame Construction 6 Bolt-on, removable base for footless mounting option Footnotes (continued): 13 F1 Mounting Only, cannot modify to F2 AL Aluminum Frame Construction I Intermittent duty from Hz operation Shipping Schedule Same day 7 days 10 days Color indicates shipping lead time in business days. Shipping Schedule Same day 7 days 10 days Color indicates shipping lead time in business days. with Shaft Mounted Encoder 230/460V s 575V s Y592-A772 <---> 1/4 Y543-A772 <---> 5 Y555-A772 <---> 1/2 Y534-A772 <---> 1/2 Y544-A772 <---> 5 Y556-A772 <---> 1 Y535-A772 <---> 1 Y545-A772 <---> 7-1/2 Y557-A772 <---> 2 Y536-A772 <---> 1 Y546-A772 <---> 7-1/2 Y558-A772 <---> 3 Y537-A772 <---> 1 Y547-A772 <---> 10 Y559-A772 <---> 5 Y538-A772 <---> 1-1/2 Y548-A772 <---> 10 Y560-A772 <---> 7-1/2 Y551-A772 <---> 2 Y549-A772 <---> 15 Y561-A772 <---> 10 Y540-A772 <---> 2 Y552-A772 <---> 20 Y562-A772 <---> 15 Y541-A772 <---> 3 Y553-A772 <---> 25 Y563-A772 <---> 20 Y542-A772 <---> 3 Y393-A772 <---> 30 Y567-A772 <---> 25 Y394-A772 <---> 30 Overview DL05/06 DL105 DL205 DL305 DL405 Field I/O Software C-more HMIs Other HMI AC Drives s Steppers/ Servos Controls Proximity Photo Limit Switches Encoders Pushbuttons/ Lights Process Relays/ Timers Comm. TB s & Wiring Encoder connector pinout: Note: A mating connector is supplied with the encoder. ENCODER Sig. A Sig. B Sig. Z +V N/C Com Case Sig. A Sig. B Sig. Z PIN A B C D E F G H I J Typical Cable Wire Color BRN ORG YEL RED BLK GRN BRN/WHT ORG/WHT YEL/WHT Cable supplied by customer and connections to equipment determined by customer. Enclosures Appendix Index Drives/s/Motion 14 17

17 Black Max Vector Duty s rpm Amps 460 V N.L. Amps 460 V Torque (lb-ft) Performance Data (460 Volt) * B.D. Torque (lb-ft) Max. C hp rpm * Max. Safe rpm Effic. (%) Factor Rotor Inertia (lb-ft 2 ) Ohms/Ph - Equiv. Wye Circuit (460 VAC) (at rated operating temp. in 40 C ambient) R1 R2 X1 X2 XM Y592 1/ Y534 1/ Y Y Y Y / Y Y Y Y Y Y Y / Y / Y Y Y Y Y Y * Maximum Constant hp rpm is for direct coupled loads. rpm Amps 575 V N.L. Amps 575 V Torque (lb-ft) Performance Data (575 Volt) * B.D. Torque (lb-ft) Max. C hp rpm* Max. Safe rpm Effic. (%) Factor Rotor Inertia (lb-ft 2 ) Ohms/Ph - Equiv. Wye Circuit (575 VAC) (at rated operating temp. in 40 C ambient) R1 R2 X1 X2 XM Y555 1/ Y Y Y Y Y / Y Y Y Y Y * Maximum Constant hp rpm is for direct coupled loads Drives/s/Motion

18 Black Max Vector Duty s Overview Dimensions N/A for NEMA frames 56C, 143TC, 145TC, which have the same C-face on both ends.19x.09x1.62 KEYWAY Ø C AG BB AH KEY AB ØAJ R P DL05/06 DL105 DL205 DL305 Ø AK O DL405 3/8-16UNC-2B 4 HOLES.6250 Ø.6245 REMOVABLE COVER BS 2F BA U HOLE FOR 'AA' CONDUIT 'H' DIA. 4 HOLES E +.00 D -.06 'BF' DIA. 4 HOLES Field I/O Software C-more HMIs C Other HMI AC Drives Note: Thermostat protector leads are brought out in the motor conduit box and marked as P1/P2. s Steppers/ Servos # 230/ 460V 575V NEMA Frame Construct Frame Dimensions [Inches] HS35 Encoder Add 1.00" to the 'C' Dimension C D E 2F H O P R U AA AB AH AJ AK Max BA BF BS Key Y592-1/ Y534 Y555 1/2 56C Y535 Y Rolled Steel None Y TC / x.19x1.38 Y Y /2 145TC Y551 Y557 2 Cast Iron Y TC x.25x1.75 Y541 Y TC Y TC x.31x Y543 Y TC x.25x1.75 Y TC x.31x2.38 Y545 Y /2 213TC Aluminum / Y /2 254TC x.38x2.88 &2.0 Y547 Y TC x.31x2.38 Y TC N/A & Y549 Y TC x.38x2.88 Y552 Y TC Y553 Y TC Cast Iron / x.50x3.25 Y393 Y TC Controls Proximity Photo Limit Switches Encoders Pushbuttons/ Lights Process Relays/ Timers Comm. TB s & Wiring Enclosures Appendix Index Note: Dimensions are for reference only. For complete dimensional information, refer to Marathon Electric at Drives/s/Motion 14 19

19 Blue Max 2000 Vector Duty s Shipping Schedule Same day 7 days 10 days Color indicates shipping lead time in business days. Features Class H MAX GUARD insulation system Constant torque operation from 0 to base speed on vector drive, including TEFC (on V/Hz drives, TEFC motors are limited to 20:1 constant torque) Constant horsepower operation to 1.5 times base Continuous duty at 40 C ambient Optimized for operation with IGBT inverter (NEMA Design A) C-Face foot mount through 100 (NEMA frame type TC motors) Class F N/C thermostats (one per phase) Cast iron frame and brackets Utilizes double shielded ball bearings with Exxon Polyrex EM grease Class B temperature rise on blower-cooled motors F1 standard conduit box location, field reversible to F2 Available with optional encoder installed on opposite drive end UL recognized and CSA certified Three year warranty Applications Designed for inverter or vector applications. Typical uses include: material handling, machine tools, conveyors, crane and hoist, metal processing, test stands, pumps, compressors, textile processing, and other industrial machinery installed in dusty or dirty environments where cast iron construction is required. Y571 <---> /460 TEFC 324T 324THFPA28 100/ Y513 <---> /460 TEBC 324TC 324THFPA38 100/ Y572 <---> /460 TEFC 326T 326THFS / Y514 <---> /460 TEBC 326TC 326THFS / Y573 <---> /460 TEFC 364T 364THFS / Y515 <---> /460 TEBC 364TC 364THFS / Y574 <---> /460 TEFC 365T 365THFS / Y516 <---> /460 TEBC 365TC 365THFS / Y575 <---> /460 TEFC 405T 405THFS / Y517 <---> /460 TEBC 405TC 405THFS / Note: Please review the AutomationDirect Terms & Conditions for this product. Warranty service can be arranged through numerous Marathon Electric service centers. See list of service centers on our Web site at AMPS 460 V N.L. AMPS 460 V Torque (LB-FT) Performance Data (460 Volt) B.D. Max. Torque C (LB-FT) * Max. Safe Effic. Factor Rotor Inertia (LB-FT 2 ) Ohms/Ph - Equiv. Wye Circuit (460 VAC) (at rated operating temp. in 40 C ambient) R1 R2 X1 X2 XM Y Y Y Y Y Y Y Y Y Y * Maximum Constant is for direct coupled loads. Base Volts Specifications Encl. NEMA Frame Model No. Amps Weight Lbs Drives/s/Motion

20 Blue Max 2000 Vector Duty s Encoder shaft mounted to motor: A Dynapar Model HS35 shaft mounted encoder can be supplied with the selected motor, either TEFC or TEBC type, as shown in the table below. The encoder requires a 5-26 VDC power source*, provides a count of 1024 pulses per revolution (PPR) differential line driver output and includes a 10 pin connector. There is a mating connector supplied with the TEFC (totally enclosed fan cooled) motor encoders; the customer is responsible for supplying the wiring cable and determining the connections to the equipment being used in the application. The encoder adds 1 inch to the TEFC motor s C dimension as shown in the drawing below. The TEBC (totally enclosed blower cooled) motor encoders have the mating connector pre-wired, installed and ending in a pigtail located inside a conduit box mounted on the motor. (See Figure 2 under the motor dimensional information on the next page.) The customer is responsible to determine the connections to the equipment being used in their application. *When used with a DURAPULSE AC drive, the GS3-FB will supply power to the encoder. Overview DL05/06 DL105 DL205 DL305 DL405 Field I/O with Shaft Mounted Encoder Y571-A774 <---> 40 (TEFC) Y574-A774 <---> 75 (TEFC) Y513-A775 <---> 40 (TEBC) Y516-A775 <---> 75 (TEBC) Y572-A774 <---> 50 (TEFC) Y575-A774 <---> 100 (TEFC) Y514-A775 <---> 50 (TEBC) Y517-A775 <---> 100 (TEBC) Y573-A774 <---> 60 (TEFC) Y515-A775 <---> 60 (TEBC) Software C-more HMIs Other HMI AC Drives s Encoder connector pinout: Note: A mating connector is supplied loose for the customer s wiring on encoder equipped TEFC motors and a mating connector pre-wired to a cable and pigtailed in a conduit box on encoder equipped TEBC motors. ENCODER Sig. A Sig. B Sig. Z +V N/C Com Case Sig. A Sig. B Sig. Z PIN A B C D E F G H I J Typical Cable Wire Color BRN ORG YEL RED BLK GRN BRN/WHT ORG/WHT YEL/WHT Connections to equipment determined by customer. Steppers/ Servos Controls Proximity Photo Limit Switches Encoders TEFC Dimension with Encoder Installed: Pushbuttons/ Lights Process C Relays/ Timers Comm. TB s & Wiring HS35 Encoder Add 1.00" to the 'C' Dimension Enclosures Appendix Index Drives/s/Motion 14 21

21 Blue Max 2000 Vector Duty s Dimensions Figure 1 (TEFC) 1.75 C N-W AB AC P KEY O Ø Note: Thermostat protector leads are brought out in the motor conduit box and marked as P1/P2. 2F BS BA U AA LEAD HOLE 'H' DIA. 4 HOLES E D Figure 2 (TEBC) 1.75 Encoder conduit box if applicable C AH AB AC P BF KEY ØAJ O Blower U ØAK +.00 D -.06 Encoder if applicable Ø.9995 Note: Thermostat protector leads are brought out in the motor conduit box and marked as P1/P2. 2F BS BA AA LEAD HOLES H 4 HOLES E No. Fig. NEMA Frame C D E 2F H Min. Dimensions [Inches] O P Max. Max. U AA Max. AB AC Max. AH AJ AK BA BF BS N-W Key Y T Y TC / Y T Y TC / Y T Y TC / Y T Y TC / Y T Y TC / Note: Dimensions are for reference only. For complete dimensional information, refer to Marathon Electric at Fits Frame Sizes TEBC Blower Specifications (NEMA Frame Type TC s) Type Frame Construction Volts Hz FLA s Sound Pressure 213T - 445T Axial 1/ /1460 Cast Iron S.D. 230/ /380 60/50 3.0/ x.50x x.62x x.75x5.62 Watts Drives/s/Motion

22 Blue Chip XRI - Ultra High Efficiency s Overview **** 230/460V and 575V s Available **** Shipping Schedule Same day 7 days 10 days Color indicates shipping lead time in business days. Features Meets NEMA premium efficiencies Inverter duty 10:1 variable torque, 20:1 constant torque on VFD with 1.0 service factor Class F insulation Continuous duty at 40 C ambient Cast iron frame construction with rigid base mounting F1 standard conduit box location, non-reversible 1.15 service factor Shaft slinger Utilizes double shielded ball bearings Exxon Polyrex EM bearing grease UL recognized and CSA certified Three year warranty Applications Typical uses include: material handling, machine tools, fans, conveyors, crane and hoist, metal processing, test stands, pumps, compressors, textile processing, and other industrial machinery installed in dusty or dirty environments. DL05/06 DL105 DL205 DL305 DL405 Field I/O Software C-more HMIs Other HMI AC Drives s Base 230/460V Specifications Volts Enclosure NEMA Frame Model No. N.P. Amps E205 <---> /460 TEFC 254T 254TTFNA / E206 <---> /460 TEFC 256T 256TTFNA / E207 <---> /460 TEFC 284T 284TTFNA / E208 <---> /460 TEFC 286T 286TTFNA / E209 <---> /460 TEFC 324T 324TTFS / E210 <---> /460 TEFC 326T 326TTFS / E211 <---> /460 TEFC 364T 364TTFS / E212 <---> /460 TEFC 365T 365TTFS / E213 <---> /460 TEFC 405T 405TTFS / Note: Please review the AutomationDirect Terms & Conditions for this product. Warranty service can be arranged through numerous Marathon Electric service centers. See list of service centers on our Web site at Weight Lbs. Steppers/ Servos Controls Proximity Photo Limit Switches Encoders Pushbuttons/ Lights Process Base 575V Specifications Volts Enclosure NEMA Frame Model No. N.P. Amps E307 <---> TEFC 254T 254TTFNA E308 <---> TEFC 256T 256TTFNA E309 <---> TEFC 284T 284TTFNA E310 <---> TEFC 286T 286TTFNA E311 <---> TEFC 324T 324TTFS E312 <---> TEFC 326T 326TTFS E313 <---> TEFC 364T 364TTFS E315 <---> TEFC 365T 365TTFS E314 <---> TEFC 405T 405TTFS Weight Lbs. Relays/ Timers Comm. TB s & Wiring Enclosures Appendix Index Note: Please review the AutomationDirect Terms & Conditions for this product. Warranty service can be arranged through numerous Marathon Electric service centers. See list of service centers on our Web site at Drives/s/Motion 14 23

23 Blue Chip XRI - Ultra High Efficiency s rpm AMPS 460 V N.L. AMPS 460 V Torque (lb-ft) Performance Data (460 Volt) B.D. Torque (lb-ft) Effic. (%) Factor Rotor Inertia (lb-ft 2 ) Ohms/Ph - Equiv. Wye Circuit (460 VAC) (at rated operating temp. in 40 C ambient) R1 R2 X1 X2 XM E E E E E E E E E * Maximum Constant is for direct coupled loads. rpm AMPS 460 V N.L. AMPS 460 V Torque (lb-ft) Performance Data (575 Volt) B.D. Torque (lb-ft) Effic. (%) Factor Rotor Inertia (lb-ft 2 ) Ohms/Ph - Equiv. Wye Circuit (460 VAC) (at rated operating temp. in 40 C ambient) R1 R2 X1 X2 XM E E E E E E E E E * Maximum Constant is for direct coupled loads Drives/s/Motion

24 Blue Chip XRI - Ultra High Efficiency s Dimensions 254T frame - part number E205 & E307 Overview DL05/06 DL x.38x2.88 KEY Ø14.27 DL205 DL305 DL Field I/O 6.06 Ø /8-16 UNC-2B THRU-1 HOLE Ø1.75 & Ø2.00 KNOCKOUT 1 PLACE Ø HOLES Software C-more HMIs Other HMI AC Drives 256T frame - part number E206 & E308 s x.38x2.88 KEY Ø14.27 Steppers/ Servos Controls Proximity Photo 6.06 Ø /8-16 UNC-2B THRU-1 HOLE Ø1.75 & Ø2.00 KNOCKOUT 1 PLACE Ø HOLES Limit Switches Encoders Pushbuttons/ Lights Process T frame - part number E207 & E x.50 x 3.25 KEY MAX MAX Ø15.89 Relays/ Timers Comm. TB s & Wiring Ø Ø2.00" LEAD HOLE Ø2.50" KNOCKOUT 3/8-16 UNC-2B THRU - 1 HOLE Ø HOLES Enclosures Appendix Index Drives/s/Motion 14 25

25 Blue Chip XRI - Ultra High Efficiency s Dimensions 286T frame - part number E208 & E x.50 x 3.25 KEY MAX MAX Ø Ø Ø2.00" LEAD HOLE Ø2.50" KNOCKOUT 3/8-16 UNC-2B THRU - 1 HOLE Ø HOLES T frame - part number E209 & E311 C x.50x3.88 KEY Ø Ø HOLE FOR 2.00 CONDUIT F 2F 2FF B BS 5.25 Ø THRU HOLES see table for quantity MOTOR E209 E311 B C F N/A 2FF BS FOOT HOLE QTY T frame - part number E210 & E x.50x3.88 KEY Ø Ø HOLE FOR 2.00 CONDUIT Ø THRU-8 HOLES DRAIN HOLE Drives/s/Motion

26 Blue Chip XRI - Ultra High Efficiency s Overview Dimensions 364T frame - part number E211 & E313 DL05/06 DL Ø20.00 DL DL Ø x.62x4.25 KEY DL405 Field I/O Software Ø3.62 LEAD HOLE Ø HOLES C-more HMIs Other HMI AC Drives 365T frame - part number E212 & E315 s Ø x.62x4.25 KEY Ø Steppers/ Servos Controls Proximity Photo Limit Switches Ø3.62 LEAD HOLE Ø HOLES Encoders Pushbuttons/ Lights T frame - part number E213 & E Process Relays/ Timers Ø21.75 Comm..75x.75X5.62 KEY 3.62 TB s & Wiring Ø Ø3.62 LEAD HOLE Enclosures Appendix Index Ø HOLES Drives/s/Motion 14 27

27 s - Performance & Specification Comparisons Characteristic micromax TM Black Max Blue Max Blue Chip XRI Electrical Characteristics Horsepower range 1/4-10 1/ Base speed (# Poles) 1800 (4) 1800 (4) and 1200 (6) 1800 (4) 1800 (4) 230/460 Standard Voltage (1/4 is 230 V only) 230/460 and / /460 and 575 Insulation Class H F H F Insulation System CR 200 magnet wire MAX GUARD MAX GUARD n/a Service Factor (inverter power) Phase/Base Frequency 3/60 3/60 3/60 3/60 Design Code (NEMA) A and B for 1/4-2 A A B Duty Cycle Continuous Continuous Continuous Continuous Thermal protection None Class F thermostats Class F thermostats None Mechanical Characteristics Frame size (mounting) 56C - 215TC 56C - 286TC 324T(C) - 405T(C) 254T - 405T Normal NEMA frame size Yes Yes Yes Yes Enclosure TENV and TEFC TENV TEFC and TEBC TEFC Rolled Steel, Aluminum Frame material Rolled Steel & Cast Iron Cast Iron Cast Iron End bracket material Aluminum Aluminum, Cast Iron Cast Iron Cast Iron Conduit box material Steel Steel Cast Iron Cast Iron Fan guard material Polypropylene None (all ratings TENV) Cast Iron Cast Iron Fan material Polypropylene None (all ratings TENV) Polypropylene Polypropylene Conduit box Lead termination (1/4 - terminal block) Conduit box Conduit box Conduit box C-Face with Rigid Base Standard mounting and C-Face Round Body C-Face with Rigid Base C-Face with Rigid Base Rigid Base Drive end shaft slinger No No Yes Yes Paint Black powder-coat Black enamel Blue enamel epoxy paint Bearings Ball (C3 fit) Ball (C3 fit) Ball (C3 fit) Ball (C3 fit) Grease Exxon POLYREX EM Exxon POLYREX EM Exxon POLYREX EM Exxon POLYREX EM Standard conduit box assembly position F3 F1, reversible to F2 F1, reversible to F2 F1 Performance Characteristics Constant Torque speed range 20:1 (TEFC), 1000:1 (TENV) 1000:1 (TENV) 2000:1 (all enclosures) 20:1 Constant Horsepower speed range 2:1 ( Hz intermittent) 2:1 ( Hz intermittent) 2:1 2:1 Temperature rise B F F (TEFC) and B (TEBC) B Encoder provisions No Yes Yes No Other Characteristics Agency listings UL Recognized, CSA Certified UL Recognized, CSA Certified UL Recognized, CSA Certified UL Recognized, CSA Certified Warranty* 3 years 3 years 3 years 3 years *See Terms and Conditions for motor warranty explanation Drives/s/Motion

28 STABLE AC Slide Bases Mounting Slide Bases for 56 to 449T NEMA s Features Allows adjustment of motor mounting position Double adjusting screws for frames 182T - 449T Manufactured to precise dimensional standards Dimensionally interchangeable with existing major makes Heavy-duty steel construction Painted with oven-baked primer for better adhesion of customer s paint All D bolts (motor mounting bolts) are fixed to the exact motor foot pattern All D bolts are welded into position to prevent spinning and dropping from slots Bases are provided with washers Price Fits Shipping Frame Weight Type (lb) MTA-BASE-W56 <---> IronHorse MTR-xxx-1AB18 MTR-xxx-3BD18 Slide Bases Marathon micromax Y500 Y360 Y364 Marathon Black Max 230/460V Y592(-A772) Y534(-A772) Y535(-A772) Marathon Black Max 575V Y555(-A772) Y556(-A772) Marathon Blue Max Marathon Blue Chip XRI 230/460V Marathon Blue Chip XRI 575V MTA-BASE-W143T <---> 143T 5.0 MTC-001-3BD18 - Y536(-A772) MTA-BASE-W145T <---> 145T 5.6 MTC-1P5-3BD18 MTC-002-3BD18 Y368 Y537(-A772) Y538(-A772) Y551(-A772) Y557(-A772) MTA-BASE-W182T <---> 182T 10 MTC-003-3BD18 Y999 Y541(-A772) Y558(-A772) MTA-BASE-W184T <---> 184T 10 MTC-005-3BD18 Y372 MTA-BASE-W213T <---> 213T 15 MTC-7P5-3BD18 Y994 MTA-BASE-W215T <---> 215T 16 MTC-010-3BD18 Y996 MTA-BASE-W254T <---> 254T 20 MTC-15-3BD18 - Y540(-A772) Y543(-A772) Y542(-A772) Y545(-A772) Y544(-A772) Y547(-A772) Y546(-A772) Y549(-A772) Y559(-A772) Y560(-A772) Y561(-A772) Y562(-A772) - E205 E307 MTA-BASE-W256T <---> 256T 21 MTC-20-3BD18 - Y548(-A772) Y552(-A772) Y563(-A772) - E206 E308 MTA-BASE-W284T <---> 284T 23 MTC-25-3BD18 - Y553(-A772) Y567(-A772) - E207 E309 MTA-BASE-W286T <---> 286T 24 MTC-30-3BD18 - Y393(-A772) Y394(-A772) - E208 E310 MTA-BASE-W324T <---> 324T 33 MTC-40-3BD MTA-BASE-W326T <---> 326T 35 MTC-50-3BD MTA-BASE-W364T <---> 364T 46 MTC-60-3BD MTA-BASE-W365T <---> 365T 47 MTC-75-3BD Y571(-A774) Y513(-A775) Y572(-A774) Y514(-A775) Y573(-A774) Y515(-A775) Y574(-A774) Y516(-A775) MTA-BASE-W404T <---> 404T MTA-BASE-W405T <---> 405T 65 MTC-100-3BD Y575(-A774) Y517(-A7725) MTA-BASE-W444T <---> 444T 69 MTC-125-3BD MTA-BASE-W445T <---> 445T 70 MTC-150-3BD MTA-BASE-W447T <---> 445/7T 447T 92 MTC-200-3BD MTA-BASE-W449T <---> 449T 98 MTC-250-3D18 MTC-300-3D18 Please review the AutomationDirect Terms & Conditions for warranty and service for this product. E209 E210 E211 E212 E E311 E312 E313 E315 E314 Drives/s/Motion