Blue Max 2000 Vector Duty 2000:1 Constant Torque Motors

Transcription

1 Blue Max 2000 Vector Duty 2000:1 Constant Torque Motors Applications: Blue Max motors are used in variable frequency drive applications requiring full rated torque at zero speed, utilizing Closed- or Open-Loop (Sensorless) Vector controls, or up to a 20:1 constant torque range, utilizing Volts/Hertz drives. The cast iron construction makes this motor an ideal choice for process lines, chemical plants, paper mills or any other environment requiring cast iron or "severe duty" construction. Features: MAX GUARD Insulation System Constant torque operation from 0 to base RPM (2000:1) on Vector Drives Constant torque operation from 1/20 speed to base RPM (20:1) on Volts/Hertz Drives (TEFC) Constant horsepower operation up to twice base speed (design-dependent) Continuous duty at 40º C ambient Cast Iron construction Optimized design for operation with IGBT inverter Normally closed thermostats (one per phase, Class F) Stock TENV and TEBC models C-Face through 100 HP Stock TEBC models designed for "B" temperature rise (generous thermal capacity) Encoder provisions included on all stock models UL Recognized under File #E49747 CSA Certified under File #LR2025 CE Marked (not Explosion Proof Models) Explosion Proof models UL Listed under File #E12044 Explosion Proof models CSA Certified under File #LR47504 and LR21839 Three year warranty on motor and most installed accessories Stock Ratings: TEFC ratings from 213TC-445T TENV ratings from 143TC-256TC TEBC ratings from 284TC-449T Models through 20 HP are C-Face with Rigid Base (all enclosures) TEBC models HP are C-Face with Rigid Base Explosion Proof 1-20 HP, with 1024 ppr explosion proof encoder 1-20 HP Brakemotors, with 140% rated NEMA 2 brakes 230/460 Volt through 100 HP, 460 Volt HP. Other voltages available. Modified Dripproof Force Ventilated (DPFV) : 364T-6805 Frame (1250 HP) Capabilities: Totally Enclosed Non-Ventilated (TENV), continuous or 60 minute duty: 143T-5013 Totally Enclosed Fan-Cooled (TEFC) : 182T-5013 Totally Enclosed Blower Cooled (TEBC) : 213T-5013 Explosion Proof Non-Ventilated (EPNV) : 143T-449T Explosion Proof Fan-Cooled (EPFC) : 143T-449T 575 volt and any other base frequency/voltage available on a "build-up" basis Encoders: Avtron "HS25A, HS35A, 1024 and 2048 ppr with 10 pin connector & mating connector (TENV, TEFC & TEBC) Avtron HS35M, "M3", 1024 ppr with EPIC connector & mating connector (TENV & TEFC) Avtron "M56"/ M85, 1024 ppr with Epic connector & mating connector (TENV & TEBC) BEI "HS35", 1024 and 2048 ppr with 10 pin connector & mating connector Dynapar "HS35", 1024 and 2048 ppr with 10 pin connector & mating connector NorthStar SL56, 1024 ppr with EPIC connector & mating connector (TENV & TEBC) NorthStar "MagCoder", 1024 ppr with EPIC connector & mating connector Cable kits for HS35 and SL56 encoders available Brakes: Stearns NEMA 2 in 6 lb-ft and 10 lb-ft sizes Brakemotor with encoder available through MOD Central, utilizing A786 encoder kit

2 Inverter (Vector) Duty: Blue Max :1 Constant Torque, Totally Enclosed, Three Phase Applications: Designed for inverter or vector applications where up to a 2000:1 constant torque speed range is required. Typical uses include material handling, machine tools, conveyors, crane and hoist, metal processing, test stands, pumps, compressors, textile processing, and other industrial machinery installed in dusty or dirty environments where cast iron construction is required. Features: MAX GUARD Class H insulation system Constant torque operation from 0 to base speed on vector drive, including TEFC (On Volts/Hertz drives, TEFC motors are limited to 20:1 constant torque) Constant HP operation to twice base speed ( frame); 1.5 times base (all others) Optimized for operation with IGBT inverter C-Face foot mount through 100 HP, as noted Normally closed thermostats (one per phase, class F) Continuous duty at 40 C ambient 1.0 Service Factor ( B rise on TEBC motors) Blue Chip quality, cast iron frame and brackets Patented fracket design (TEBC enclosure) Ball Bearings (roller bearing available 360 Frame & larger) Field reversible to F2 Encoder provisions included on opposite drive end (see Modification and/or Accessory Kits sections) UL Recognized, CSA Certified, and CE Mark Three year warranty Rigid Base and C-Face Footed (Rigid Base) INVERTER DUTY MAX Family of Motors HP RPM VOLTS ENCL FRAME /460 TENV 143TC Y THTN / / /460 TENV 145TC Y THTN / /460 TENV 145TC Y THTN / /460 TENV 182TC Y THTS / /460 TENV 184TC Y THTS / / /460 TEFC 213TC Y THFS / /460 TENV 213TC Y THTS / /460 TEFC 215TC Y THFS / /460 TENV 215TC Y THTS / /460 TEFC 254TC Y THFNA / /460 TENV 254TC Y THTNA / /460 TEBC 284TC Y THFPA / /460 TEFC 256TC Y THFNA / /460 TENV 256TC Y THTNA / /460 TEBC 286TC Y THFPA / /460 TEFC 284T Y THFPA / /460 TEBC 284TC Y THFPA / /460 TEBC 324TC Y THFPA / /460 TEFC 286T Y THFNA / /460 TEBC 286TC Y THFPA / /460 TEBC 326TC Y THFPA / /460 TEFC 324T Y THFPA / /460 TEBC 324TC Y THFPA / /460 TEBC 364TC Y THFS / /460 TEFC 326T Y THFS / /460 TEBC 326TC Y THFPA / /460 TEBC 365TC Y THFS / /460 TEFC 364T Y THFS / /460 TEBC 364TC Y THFS / /460 TEBC 404TC Y THFS / /460 TEFC 365T Y THFS / /460 TEBC 365TC Y THFS / /460 TEBC 405TC Y THFS / Blue shaded areas are Cast Iron Frames Continued on next page. STOCK AMPS WEIGHT C DIM. NOTES

3 Inverter (Vector) Duty: Blue Max :1 Constant Torque, Totally Enclosed, Three Phase Rigid Base and C-Face Footed (Rigid Base) HP RPM VOLTS ENCL FRAME Inverter (Vector) Duty: Blue Max 2000 Hazardous Duty (with Encoder) 2000:1 Constant Torque, Explosion Proof, Three Phase Class I and II (gases and dust), Groups C (as noted), D, F & G, TENV Applications: Designed for industrial applications with Vector Drives where up to a 2000:1 constant torque speed range and/or precise speed or torque regulation is required, including positioning equipment. Used in dirty, dusty or caustic environments where cast iron construction is required, and installed in hazardous environments as defined by the motor s explosion proof class and group rating. Consult the National Electrical Code and your local regulations for the proper selection of motors in hazardous locations /460 TEFC 405T Y THFS / /460 TEBC 405TC Y THFS / /460 TEBC 444TC Y THFN / TEFC 444T Y THFN TEBC 444T Y THFN TEFC 445T Y THFN TEBC 445T Y THFN TEFC 445T Y THFN TEBC 445T Y THFN TEFC 449T Y THFS TEBC 449T Y THFS TEFC 449T Y THFS TEBC 449T Y THFS TEBC 449T Y THFS Blue shaded areas are Cast Iron Frames STOCK AMPS WEIGHT C DIM. Features: BEI H38 explosion proof encoder 1024 ppr, Class I Groups C & D, Class II Groups E, F, G included MAX GUARD Class F insulation system Constant torque operation from 0 to base speed on vector drive Constant HP operation up to twice base speed Continuous duty at 40ºC ambient Optimized for operation with IGBT inverter (NEMA Design A) Normally closed thermostats (one per phase, Class F) Ball Bearings Cast iron frame and brackets F1 standard, NOT field reversible to F2 UL Listed File No. E12044, MC CSA Certified File No. LR47504, MC Meets temperature code T3B Three year warranty C-Face Footed (Rigid Base) HP RPM VOLTS ENCL FRAME / TC TSTAT Y THEN / CD / TC TSTAT Y THEN / CD / TC TSTAT Y THES / CD / TC TSTAT Y THES / / / TC TSTAT Y THEN / CD / TC TSTAT Y THEN / CD / TC TSTAT Y THEN / CD / TC TSTAT Y THEN / CD STOCK Blue shaded areas are Cast Iron Frames AMPS WEIGHT C DIM. FOOT NOTES INVERTER DUTY MAX Family of Motors

4 Blue Max 2000 Vector Duty Encoders Through Mod Central ENCL. NEMA FRAME Avtron HS25A 1024 A746 KIT HS25A1024-NV Shaft Mount, 5-26 VDC, with 10 pin connector/mate Avtron HS25A 2048 A747 KIT HS25A2048-NV Shaft Mount, 5-26 VDC, with 10 pin connector/mate Avtron HS35A 1024 A736 KIT HS35A1024-NV Shaft Mount, 5-26 VDC, with 10 pin connector/mate Avtron HS35A 2048 A739 KIT HS35A2048-NV Shaft Mount, 5-26 VDC, with 10 pin connector/mate Avtron HS35M 1024 A742 KIT HS35M1024 Shaft Mount, 5-24 VDC, with EPIC connector/mate Avtron HS35M 2048 A744 KIT HS35M2048 Shaft Mount, 5-24 VDC, with EPIC connector/mate Avtron M A753 KIT M31024-NV Shaft Mount, 5-24 VDC, with EPIC connector/mate TENV Avtron M A793 KIT M NV Modular Mount, 5-24 VDC, with EPIC connector/mate, Double C-face (5/8" bore) NorthStar SL A785 KIT LKSR512 Modular Mount, 5-15 VDC, with EPIC connector/mate NorthStar SL A763 KIT LKSR02 Modular Mount, 5-15 VDC, with EPIC connector/mate NorthStar SL A786 KIT LKSR-CFACE Modular Mount, 5-15 VDC, with EPIC connector/mate, Double C-face NorthStar SL A797 KIT LKSR2048 Modular Mount, 5-15 VDC, with EPIC connector/mate NorthStar HSD A711 KIT HSD NV Shaft Mount, 5-26 VDC, with EPIC connector/mate Dynapar HS A687 KIT HS NV Shaft Mount, 5-26 VDC, with 10 pin connector/mate Dynapar HS A772 KIT HS NV Shaft Mount, 5-26 VDC, with 10 pin connector/mate Dynapar HS A776 KIT HS NV Shaft Mount, 5-26 VDC, with 10 pin connector/mate BEI HS A779 KIT HS35B1024-NV Shaft Mount, 5-28 VDC, with 10 pin connector/mate BEI HS A780 KIT HS35B2048-NV Shaft Mount, 5-28 VDC, with 10 pin connector/mate Avtron HS35A 1024 A737 KIT HS35A1024-FC Shaft Mount, 5-26 VDC, with 10 pin connector/mate Avtron HS35A 2048 A740 KIT HS35A2048-FC Shaft Mount, 5-26 VDC, with 10 pin connector/mate Avtron HS35M 1024 A742 KIT HS35M1024 Shaft Mount, 5-24 VDC, with EPIC connector/mate Avtron HS35M 2048 A744 KIT HS35M2048 Shaft Mount, 5-24 VDC, with EPIC connector/mate TEFC Avtron M A754 KIT M31024-FC Shaft Mount, 5-24 VDC, with EPIC connector/mate (1" bore) NorthStar HSD A712 KIT HSD FC Shaft Mount, 5-26 VDC, with EPIC connector/mate Dynapar HS A774 KIT HS FC Shaft Mount, 5-26 VDC, with 10 pin connector/mate Dynapar HS A777 KIT HS FC Shaft Mount, 5-26 VDC, with 10 pin connector/mate BEI HS A783 KIT HS35B1024-FC Shaft Mount, 5-28 VDC, with 10 pin connector/mate BEI HS A784 KIT HS35B2048-FC Shaft Mount, 5-28 VDC, with 10 pin connector/mate Avtron HS35A 1024 A738 KIT HS35A1024-BC Shaft Mount, 5-26 VDC, includes A801 Avtron HS35A 2048 A741 KIT HS35A2048-BC Shaft Mount, 5-26 VDC, includes A801 Avtron HS35M 1024 A743 KIT HS35M1024-BC Shaft Mount, 5-24 VDC, includes A801 Avtron HS35M 2048 A745 KIT HS35M2048-BC Shaft Mount, 5-24 VDC, includes A801 Avtron M A794 KIT M BC Modular Mount, 5-24 VDC, includes A801 TEBC NorthStar SL A764 KIT LKSR03 Modular Mount, 5-15 VDC, includes A801 (1" bore) Dynapar HS A775 KIT HS BC Shaft Mount, 5-26 VDC, includes A801 Dynapar HS A778 KIT HS BC Shaft Mount, 5-26 VDC, includes A801 BEI HS A781 KIT HS35B1024-BC Shaft Mount, 5-28 VDC, includes A801 BEI HS A782 KIT HS35B2048-BC Shaft Mount, 5-28 VDC, includes A N/A A801 KIT ENCBOX Encoder Conduit Box Turck A02H 1024 A668 KIT A02H1024-BC-LED Shaft Mount, 5-30 VDC, Bulkhead (A801 Not Required), LED cord set (3M) Turck A02H 2048 A669 KIT A02H2048-BC-LED Shaft Mount, 5-30 VDC, Bulkhead (A801 Not Required), LED cord set (3M) Footnotes: B NEMA Design B BRAND / PPR KIT Stock Model CT Suitable for 20:1 CT on Vector Drive, continuous duty or 2000:1 CT, 60 minute duty 94 Separate power supply required for blower motor NOTES

5 Blue Max 2000 Vector Duty Brakes Through Mod Central Stearns Series, NEMA 2 Spring-Set Disc Type TORQUE COIL (LB-FT) VOLTAGE KIT 6 A / KIT BM6BRK A / KIT BM10BRK115 6 A /460 KIT BM6BRK 10 A /460 KIT BM10BRK 6 A KIT BM6BRK A KIT BM10BRK575 Stock Model See Brakemotor section for larger brakemotor ratings. Cable Kits For Encoders DESCRIPTIONS Fits HS35 Encoders - Encoder cable is prewired with 10 pin mating connector Fits Northstar encoders - Bulk Cable CABLE LENGTH (FT.) A A A Stock Model

6 Performance Data Blue Max 2000:1 Constant Torque Motors (all data at 460 volt) MIN. NEMA AMPS N.L. AMPS TORQUE B.D. TORQUE MAX CHP TENV 143TC / TENV 145TC TENV 145TC TENV 182TC TENV 184TC / TEFC 213TC TENV 213TC TEFC 215TC TENV 215TC TEFC 254TC TENV 254TC TEBC 284TC TEFC 256TC TENV 256TC TEBC 286TC TEFC 284T TEBC 284TC TEBC 324TC TEFC 286T TEBC 286TC TEBC 326TC TEFC 324T TEBC 324TC TEBC 364TC TEFC 326T TEBC 326TC TEBC 365TC TEFC 364T TEBC 364TC TEBC 404TC TEFC 365T TEBC 365TC TEBC 405TC TEFC 405T TEBC 405TC TEBC 444TC TEFC 444T TEBC 444T TEFC 445T TEBC 445T TEFC 445T TEBC 445T TEFC 449T TEBC 449T TEFC 449T TEBC 449T TEBC 449T POWER Ohms/Ph - Equivalent Wye Circuit (460 Vac) (at rated operating temp. in a 40 C ambient)** ROTOR INERTIA HP RPM RPM ENCL FRAME 460 V 460 V (LB-FT) (LB-FT) RPM* EFFIC FACTOR R1 R2 X1 X2 XM (LB-FT2) Performance data based on sine wave tests. Performance curves available - Contact Marathon Electric R1 = Stator Resistance R2 = Rotor Resistance X1 = Stator Reactance X2 = Rotor Reactance XM = Magnetizing Reactance * Maximum Constant HP RPM is for direct coupled loads. ** For 230V data, divide 460V data by 4. TEFC models are suitable for CT operation on Volts/Hertz drives from1/20 base speed to base speed, or 2000:1 CT operation on vector drives (60 minute duty > 20:1 CT on Volts/Hertz drives)

7 Dimensions Blue Max 2000 Vector Duty Totally Enclosed Blower Cooled (TEBC), C-Face with Rigid Base *Shown with optional encoder conduit box FRAME D E 2F H XO P (MAX) (MAX) U AA AB AC AG AH AJ AK BA BB BF BS KEY (MAX) (MAX) (MAX) 213TC / x.31x TC / x.31x TC / x.38x TC / x.38x TC / x.50x TCS / x.38x TC / x.50x TCS / x.38x TC / x.50x TCS / x.50x TC / x.50x TCS / x.50x TC / x.62x TCS / x.50x TC / x.62x TCS / x.50x TC / x.75x TCS / x50x TC / x.75x TCS / x.50x TC / x.88x TCS / x.62x TC / x.88x TCS / x.62x TC / x.88x TCS / x.62x3.00 All dimensions are measured in inches. For C dimensions, refer to the appropriate catalog page. Certified drawings are available upon request - contact Advanced Industrial Devices for details.

8 Dimensions Blue Max 2000 Vector Duty Totally Enclosed Fan-Cooled (TEFC), Rigid Base 1.75 (C ) N-W AB P (C ) AC KEY O F BS BA U AA LEAD HOLE 'H' DIA. 4 HOLES E D HS35 TACH ADD 1.25 TO 'C' DIM. *Removable cover not shown FRAME D E 2F H O P AB AC U AA (MAX) (MAX) (MAX) (MAX) BA BS N-W KEY 213T x.31x T x.31x T x.38x T x.38x T x.50x TS x.38x T x.50x TS x.38x T x.50x TS x.50x T x.50x TS x.50x T x.62x TS x.50x T x.62x TS x.50x T x.75x TS x.50x T x.75x TS x.50x T x.88x TS x.62x T x.88x TS x.62x T x.88x TS x.62x3.00 Flange dimensions specific to C-Face rigid base motors on inside back cover All dimensions are measured in inches. For C dimensions, refer to the appropriate catalog page. Certified drawings are available upon request - contact Advanced Industrial Devices for details.

9 Dimensions Blue Max 2000 Vector Duty Totally Enclosed Non-Ventilated (TENV), C-Face with Rigid Base (C ) P.19x.09x1.62 KEYWAY 1.75 AG BB AH KEY AB AJ Ø5.875 Ø AK O 3/8-16UNC-2B 4 HOLES Ø * 2F BS BA U HOLE FOR 'AA' CONDUIT 'H' DIA. 4 HOLES E D 'BF' DIA. 4 HOLES (C ) (C ) SL56 TACH. ADD.50 TO 'C' DIM. HS35 TACH. ADD 1.00 TO 'C' DIM. *Removable cover O P AB AG FRAME D E 2F H MAX. MAX. U AA MAX. MAX. AH AJ AK BA BB BF BS KEY 143TC / x.19x TC / x.19x TC / x.25x TC / x.25x TC / x.31x TC / x.31x TC / x.38x TC / x.38x2.88 All dimensions are measured in inches. For C dimensions, refer to the appropriate catalog page. Certified drawings are available upon request - contact Advanced Industral Devices for details.

10 Dimensions Blue Max 2000 Vector Duty Explosion Proof, Class I Groups C & D, Class II Groups F & G Totally Enclosed Non-Ventilated, C-Face with Rigid Base and Encoder O P AB AG FRAME D E 2F H MAX. MAX. U AA MAX. MAX. AH AJ AK BA BB BF BS KEY 143TC / X.19 X TC / X.19 X TC / X.25 X TC / X.31 X TC / X.38 X TC / X.50 X 3.25 All dimensions are measured in inches. For C dimensions, refer to the appropriate catalog page. Certified drawings are available upon request - contact Advanced Industrial Devices for details.

11 Inverter (Vector) Duty: Blue Max 2000 Brakemotors 2000:1 Constant Torque, TENV, Three Phase Applications: Designed for vector applications where up to a 2000:1 constant torque speed range is required. For use on Conveyors, Machine tools, Cranes, Hoists, and other industrial machinery requiring quick stop and/or holding torque. Features: MAX GUARD Class F insulation system Constant torque operation from 0 to base speed on vector drive Constant HP operation to twice base speed Optimized for operation with IGBT inverter (NEMA Design A) Normally closed thermostats (one per phase, Class F) Ball Bearings Continuous duty at 40ºC ambient Will accept encoder through Mod Central (see mod 24 for encoder mounting) Stearns brakes, 56 series through 15 Lb-Ft, 87 series, 25 Lb-Ft and larger Includes 140% rated spring-set self-adjusting NEMA 2 disk brake (Brake coil voltage matches motor) Universal mounting up to 15 Lb-Ft, (see comment below and Mod Central for vertical mounting) Horizontal mounting (see comment below and Mod Central for vertical mounting) UL Recognized, CSA Certified, and CE Mark Three year warranty (brake disks are exempt) C-Face Footed (Rigid Base) INVERTER DUTY MAX Family of Motors HP RPM VOLTS FRAME STOCK 1024 ppr Encoders through MOD Central Multiplier Symbol E3 AMPS WEIGHT C DIM. TORQUE RATING (Lb/Ft) / TC Y THTN / / TC Y THTN / / TC Y THTS / / TC Y THTS / / / TC Y THTS / / TC Y THTS / / TC Y THTNA / / TC Y THTNA / Blue shaded areas are Cast Iron Frames BRAND KIT NUMBER STOCK FITS BRAKEMOTOR Avtron AV56 A748 KIT M561024BRK-140 Y986, Y987 4 A749 KIT M561024BRK-182 Y988 4 M85 A750 KIT M851024BRK-184 Y989 5 A751 KIT M851024BRK-210 Y990, Y991 8 A752 KIT M851024BRK-250 Y992, Y993 8 NorthStar SL56 A786 KIT LKSR-CFACE Y986, Y987 4 A789 KIT SL NV Y988 4 SL85 A790 KIT SL NV Y989 8 A791 KIT SL NV Y990, Y991 8 A792 KIT SL NV Y992, Y993 8 WEIGHT Vertical Modification Kit (Stearns 87,000 series) Includes required hardware to accommodate vertical above (shaft down) or vertical below (shaft up) mounting. TORQUE RATING MOUNTING SHAFT (Lb/Ft) SHAFT UP DOWN 25,35 Not req'd Required 50,75,105 Required Required STOCK WEIGHT A157 KIT VRT87BRK $552 3

12 Dimensions Blue Max 2000 Vector Duty Totally Enclosed Non-Ventilated Brakemotors C-Face with Rigid Base FRAME D E 2F 2FF 2FFF H O P U AA AB AG AH AJ AK BA BB BF BS KEY MAX. MAX. MAX. MAX. 143TC / / TC / / TC / / TC / / TC / / TC / / TC / / TC / / All dimensions are measured in inches. For C dimensions, refer to the appropriate catalog page. Certified drawings are available upon request.19x.19x x.19x x.25x x.25x x.31x x.31x x.38x x.38x2.88 Brake Data - Stock Motors Nominal Amperage Optional Static Coil Stearns Space Heater Torque Size Series Voltage Watts 1.5 Inrush V 30 3 Holding ,000 6 Inrush K4 230V Holding Inrush Holding V Inrush , Holding V See Brake selection and pricing page for "Buildup" Brakemotors