Basic 3,7, Basic 11, Basic 22, Basic S 22 Charging Column for Electric Vehicles

Transcription

1 Basic 3,7, Basic 11, Basic 22, Basic S 22 Charging Column for Electric Vehicles On Giam, Operating ships sequi andmanual bla terminals quam Version quat. 07/2013 Tat Ibh ero dolendre

2 Regarding this document Original Manual. Part of the product. Must be read and stored in a safe place. Protected by copyright law. Reproduction, copying or transmission, in full or in part, only with written permission. Dimensions specified in millimeters. The right to make technical revisions for the purpose of improving the product is reserved. Document symbols Required action List 99Check Tip Reference to other parts of this document Reference to separate documents that need to be observed Safety information DANGER! Safety information pertaining to a hazard with a high level of risk! Failure to comply will directly cause loss of life or severe injury. WARNING! Safety information pertaining to a hazard with a medium level of risk! Failure to comply may cause loss of life or severe injury. CAUTION! Safety information pertaining to a hazard with a low level of risk! Failure to comply may cause mild or semi-severe injury. NOTICE Safety information pertaining to a hazard with a low level of risk! Failure to comply may cause damage or destruction of the product. 2

3 Table of Contents 1. For your Safety Appropriate Use Target Group General Safety Information Service Appendix Accessories Glossary Product Overview Versions and Features Scope of Delivery Technical Data Type Label Installation and First Use Installation Requirements of the Operating Location Minimum distances Assembly Preparing a New Foundation Using an Existing Foundation Unpacking the Charging Column Opening the Charging Column Mounting the Charging Column on the Foundation Connecting to the Power Supply Connecting External Signal Transmitters Concluding tasks Checking the Charging System Operation Mode 3 Charging Mode 1 Charging (only Basic S Maintenance Overview of Maintenance Work Maintenance Half-yearly checks Checks every Four Years Replacing the Upper Filter Replacing the Lower Filter Troubleshooting Repairs Replacing the Fan Replacing the Socket Panel Dismantling, Storage, and Disposal Dismantling Storage Disposal

4 1. For your Safety 1.1 Appropriate Use MENNEKES Basic charging columns are charging systems designed for use in private and semi-public areas, e. g. company car parks, depots or private land. This charging system is used solely to charge electric vehicles. Mode 3 charging as per IEC :2010 for vehicles with non-gassing batteries. Mode 1 charging as per IEC :2010 (only Basic S 22. Plug designs as per IEC If vehicles with gassing batteries need to be charged, please contact MENNEKES. This charging system is used as a single-site solution with no connection to a server system. The charging column is designed to be solely mounted in a fixed location. Appropriate use also includes compliance with the installation, operation, and maintenance conditions prescribed by MENNEKES. Any other use is deemed to be inappropriate and is not permitted. 1.2 Target Group Installation, preparation for first use, and maintenance only to be performed by a qualified electrician. What is required of the qualified electrician: To have knowledge of general and specific safety and accident prevention regulations. To have knowledge of relevant electrical engineering regulations (e. g. DIN VDE 0100, part 600, DIN VDE To have the ability to recognize risks and avoid possible hazards. To have knowledge of the operating manual, Operation and inspection are conducted by the operator of the charging system to ensure that it is in an appropriate condition. What is required of the operator of the charging system: To have knowledge of the operating manual and to store it for safekeeping, To have knowledge of the relevant accident prevention regulations, To have knowledge of generally accepted safety regulations, occupational medicine regulations, and road traffic regulations. 4

5 1.3 General Safety Information DANGER! Risk of loss of life from electric current! Handling electric current can give rise to hazardous situations. Coming into contact with parts that conduct electricity can result in electric shock, burns or death. It is imperative that you observe the safety information and follow the instructions in this document. The use of the product is forbidden in the following cases: If there are explosive or flammable materials nearby. If the product is in water. In ambient temperatures lower than -25 C or higher than 40 C. If the product or individual components thereof are damaged. For children or persons who are unable to assess the danger inherent in using the product. 1.4 Service The product has left the factory with no faults that would impair safety. For any complaints about the product, contact MENNEKES or your competent service partner immediately. Contact data on the rear side. Have the following information to hand: Type designation / serial number, Date of production, Reason for the complaint, Duration of usage, Environmental conditions (temperature, humidity, "2.4 Type Label" MENNEKES assumes no liability for damage in the following cases. The warranty on the product and accessories becomes null and void. Failure to observe this operating manual. Inappropriate usage. Improper handling. Use of unqualified personnel. Modification of the product. The use of spare parts that have not been manufactured or approved by MENNEKES. The use of high-pressure cleaners or abrasive blasters. Further safety information can be found in the relevant sections in the document. "3. Installation and First Use" "4. Operation" "5. Maintenance" "6. Dismantling, Storage, and Disposal" 5

6 2. Product Overview 2.1 Versions and Features Basic 3,7, Basic 11, Basic 22 Basic 3,7, Basic 11, Basic 22, Basic S 22 Electrically released using a key switch button or external signal transmitter. Status information through a single LED (illuminated ring. Communication and control unit (CP communication box. Ventilation system with thermostat and fan. Unlocking function in the event of a power failure when charging using a type 2 charging plug (mode 3. Power measurement prepared using a fixing and contact unit (FCU, not including reader head or counter. Housing made of sheet steel, electrolytically galvanized, with base coat and powder coating. Wired ready for connection. 2.1 / 1 A B C D E F C G H Basic 3,7 Basic 11 Basic 22 Basic S 22 Mode 3 charging (IEC X X X X Mode 1 charging (IEC X Two type 2 charging sockets X X X X Two SCHUKO charging sockets X RCD sensitive to all types of current X X X (type B Combined RCD/MCB switch X (type A Autoswitch X X A Cover panel B Cover C Socket panel (2x for Basic 3,7, Basic 11, and Basic 22 D Base enclosure E Front panel F Profile strips G Key switch button with LED indicators (illuminated ring H Type 2 charging socket (mode 3 "7.2 Glossary" 6

7 Basic S Scope of Delivery 2.1 / / 1 A B C C G A B D E F H D C I E A Cover panel B Cover C Socket panel (2x for Basic S 22 D Base enclosure E Front panel F Profile strips G Key switch button with LED indicators (illuminated ring H Type 2 charging socket (mode 3 I SCHUKO charging socket (mode 1 A B C D E Charging column Key set for the key switch button on the socket panel Key set for unlocking the pivoted lever under the cover panel Key for unlocking the cover panel on the rear side of the housing Operating manual 7

8 2.3 Technical Data 2.4 Type Label Basic 3,7 Basic 11 Basic 22 Basic S 22 The type label is located under the cover panel of the charging column. "3.2.4 Opening the Charging Column" 2.4 / 1 Rated voltage 400 V AC ±10% Rated frequency 50 Hz Rated current 16 A 32 A 63 A Maximum fuse in series Charge power mode 3 Charge power mode 1 2 x 3.7 kw Charge current mode 3 16 A / 1 ph 2 x 11 kw 16 A / 3 ph 63 A 2 x 22 kw 2 x 3 kw 32 A / 3 ph Charge current mode 1 13 A Supply cable terminal strip Relay for external signal transmitter Coil voltage External signal transmitter 5 x 2 x 50 mm 2, Only for copper cables, Rigid mm 2, Flexible mm 2, torque Nm, Short-circuit current max. = 6 ka Rigid max. 6 mm 2 or 2 x 2.5 mm 2, Flexible max. 4 mm 2 or 2 x 2.5 mm 2, Torque 0.8 Nm 230 V AC (optional via replacement of relay: 12 V DC / 24 V DC Protection class IP 44 Dimensions (H x W x T 1,302 x 348 x 253 mm Weight 67 kg Basic Typ.Ser-Nr.: Fert.-Dat.: A 400 V 50 Hz 3P+N+ IP 44 Information on the type label: Manufacturer, Type, Serial number, Date of production, Rated current, Rated voltage, Rated frequency, Mains connection, Protection class. 8

9 3. Installation and First Use 3.1 Installation Requirements of the Operating Location DANGER! Risk of loss of life if installed incorrectly! Failure to observe the environmental condition specifications may present hazards when handling electricity. Ensure that the requirements for the location of operation are always adhered to Minimum distances NOTICE Risk of property damage as a result of overheating! If the charging system overheats, this may result in malfunctions. Components may be destroyed. Observe the minimum distances to avoid the system overheating and enable unhindered access / 1 Not to be used in areas at risk of explosion (e. g. gas refueling stations. Not to be used in areas at risk of flooding. Local technical connection conditions and safety regulations must be complied with. Air humidity must not exceed 95 % (non-condensing. Ambient temperature of -25 C to + 40 C, Average temperature in 24 hours < 35 C. The charging system must be protected from direct exposure to water jets. There must be sufficient space to observe minimum distances. Check whether the location chosen for operation is suitable for the charging system. Recommendation: Protect the charging system using curbstones or bollards

10 3.2 Assembly DANGER! Preparing a New Foundation / 1 Risk of loss of life from electric shock! Coming into contact with parts that conduct electricity can result in electric shock, burns or death. Before working on protective fittings or covers: Separate the unit from the power supply. Ensure that the power supply remains switched off while performing the work WARNING! Risk of loss of life from electric current! If there are collisions, e. g. with vehicles, there may be hazardous discharges. Electrostatic discharges may cause serious injuries. To provide the maximum possible protection for the charging system: Ensure that the charging system is provided with a suitable foundation and is appropriately anchored in the ground. The operator must ensure that the foundation is suitable for fixing the charging system in place in a stable fashion. 900 Ensure that a sufficient amount of earth is excavated. Use right-angled shaft elements to set a lost formwork. Observe the separate foundation plans. Ensure there is an opening to insert the hollow pipe. Feed the supply cable through the hollow pipe. Only copper cables may be used as supply cables. If an external signal transmitter is connected: Feed the corresponding supply cable through the hollow pipe. Close the opening around the hollow pipe using construction foam or earth to prevent the foundation concrete from leaking out. 10

11 In order to achieve optimum firmness, the use of the MENNEKES foundation set is recommended / 2 Use a foundation ground electrode as per DIN (e. g. iron strips. Observe local laws / 4 2/3 1/3 Assemble the foundation set (accessories / 3 Fill the bottom two thirds of the foundation with class C20/25 concrete. Allow the concrete to set. Level out the floor panel using the lock screws. Fill the remaining third of the foundation with lowshrinkage concrete to enable the floor panel to be seated fully on the concrete. Place the foundation set in the formwork. Feed the supply cable through the hole in the floor panel. Align the foundation set. 11

12 3.2.2 Using an Existing Foundation / / 1 Feed the supply cable through the floor panel (accessories. Place the floor panel on the existing concrete foundation. Level out the floor panel as appropriate. Mark out the drill holes on the foundation. Drill the holes in the foundation. Use suitable heavy-duty dowels. Place the floor panel in position. NOTICE Risk of rust damage to the floor panel! The powder coating may be damaged if you drill through the floor panel. Only use the floor panel as a template to mark out the drill holes. 12

13 3.2.3 Unpacking the Charging Column NOTICE Risk of property damage as a result of improper handling! Collisions and impacts can damage the charging column. Exercise the utmost caution when moving the charging column. Use a soft underlying basis to place the charging column on / Opening the Charging Column DANGER! Risk of loss of life from electric shock! Components are under a live electric current. Coming into contact with parts that conduct electricity can result in electric shock, burns or death. Before working on the charging system, separate the unit from the power supply. Ensure that the power supply remains switched off while performing the work / Remove the strapping from the box packaging. Remove the cardboard packaging from above. Remove the key set from the lower part of the rigid foam on the head element. Remove the rigid foam packaging. Vacuum lifters (accessories make it easier to move the charging column. Remove the charging column. Place the charging column upright on the transport pallet or on a soft surface. Open the cover lock on the rear side of the charging column using the hollow key. Swing the cover panel upwards. Using a second lock, the charging column can be opened using another key set. Fit a second half-profile cylinder lock into the pivoted lever if needed or place a dummy cylinder in the opening. "7.1 Accessories" 13

14 3.2.4 / / Turn the lock cover to the side. Use the key. Unlock the pivoted lever / 3 Tip the front panel forward slightly. Lift the front panel out upwards. 2 To unlock the front panel: Lift the pivoted lever out of the fastening. Rotate the pivoted lever anti-clockwise as far as it will go. 14

15 3.2.5 Mounting the Charging Column on the Foundation Ensure that the pivoted frame is tilted outwards. Unscrew the nuts from the floor panel. Remove the washers / Connecting to the Power Supply DANGER! Risk of loss of life from electric shock! Components are under a live electric current. Coming into contact with parts that conduct electricity can result in electric shock, burns or death. Before working on the charging system, separate the unit from the power supply. Ensure that the power supply remains switched off while performing the work. Ensure that there is enough distance between lowvoltage cables and extra-low voltage or bus cables. There is a risk of loss of life if no protective fittings are provided! RCDs sensitive to all types of current (type B must not be connected after RCDs sensitive to pulse current (type A. Observe DIN VDE 0100, part 530. Ensure that type B RCDs are not connected after RCDs sensitive to pulse current (type A. Connect the foundation ground electrode as per DIN to the ground point. Observe local laws. Feed the supply cable from below through the opening into the charging column. 3.3 / 1 NOTICE Risk of damage to the threaded rods! Ensure that the charging column is carefully fitted to the floor panel. L1 L2 L3 N PE Place the charging column on the floor panel. Push the washers onto the threaded rods. Use a torque wrench to tighten the nuts (torque 90 Nm. 15

16 Connect the supply cable as per the terminal labeling (only copper cables, rigid mm 2, flexible mm 2, torque Nm. Check that the individual wires have been connected correctly. Check that the screws have been firmly tightened. 3.3 / Connecting External Signal Transmitters Two other relays (KF1 and KF2 have been fitted next to the voltage supply terminal strip for the purpose of connecting external signal transmitters (e. g. when connecting parking ticket dispensers. DANGER! Risk of loss of life from electric shock! Components are under a live electric current. Coming into contact with parts that conduct electricity can result in electric shock, burns or death. Before working on the charging system, separate the unit from the power supply. Ensure that the power supply remains switched off while performing the work. 3.4 / 1 Connect the ground cable to the front panel. Check that there is no RCD sensitive to pulse current (type A in the upstream electrical installation. Ensure that all protective devices (RCDs and MCBs are fitted and activated in the charging column. Switch the power supply on. KF1 KF2 L1 L2 L3 N PE The LED on the power supply unit will light. If applicable, connect any external signal transmitters to the relays (rigid max. 6 mm 2 or 2 x 2.5 mm 2, flexible max. 4 mm 2 or 2 x 2.5 mm 2, torque 0.8 Nm: KF1 = Charging point, left side, KF2 = Charging point, right side, 16

17 External transmitters must switch the relevant relay with a control voltage of 230 V AC (optionally possible: 12 V DC or 24 V DC. Terminal strip XT open, release only via sustained signal: Charging process can be terminated through external deactivation. In this mode the key switch button has no function. Terminal strip XT closed release only via pulse signal: Charged in lock position, deactivated from vehicle. No external deactivation possible. In this mode the key switch button can be used for authorization purposes, as it also issues a pulse signal when depressed. 3.5 Concluding tasks Water drainage hose Check that the water drainage hoses are firmly attached. Front panel Place the front panel in the base housing. Rotate the pivoted lever backwards and lock the front panel in place. 3.6 Checking the Charging System DIN VDE 0100 Conduct an inspection in accordance with DIN VDE 0100 prior to preparing the charging system for use for the first time. Systems Check A testing box is required for a systems check. The testing box simulates the communication with the vehicle. The systems check is performed as described in the testing box documentation. Conduct a systems check using a testing box prior to approving the charging system for use. Testing boxes are available from MENNEKES. "7.1 Accessories" If it is not possible to operate the charging system without presenting a hazard: Shut the charging system down. Repair the fault. "5.3 Troubleshooting" Locking Pull the key out of the cylinder lock. Check that the charging system has been locked. Cover panel Close the cover panel. Lock the cover panel using the cover lock on the rear side of the charging column. Packaging Remove all protective foil. 17

18 4. Operation The charging socket covers are not locked and the charging sockets are accessible at all times. 4.1 Mode 3 Charging WARNING! Risk of loss of life if handled incorrectly! The use of extension cables is not permitted. If an extension cable or a second cable fitting is used, there is the risk of electric shock or cable fire. Only use one cable fitting to connect the electric vehicle and charging system. 4.1 / 1 The charging system will automatically perform the following steps: It recognizes the current rating of the charging cable using resistance coding. Unsuitable charging cables are rejected. It checks that the prerequisites for correct charging have been met. It uses the CP contact to communicate with the vehicle. Using a PWM signal, the maximum charging current is transmitted to the vehicle. The ground conductor connection is checked at the same time. The maximum charging current available is set by the component with the smallest current rating: Connected load of the charging system, Cable electric current rating. Insert the key. Push the key switch button. Activation may also be performed by an external signal transmitter (e. g. a parking ticket dispenser. The charging system locks the charging plug mechanically. The vehicle reports to the charging system that it is ready for charging. Basic 3,7, Basic 11: The load path is activated. Basic 22, Basic S 22: The suitable load path is selected and activated by the Autoswitch. The LED lights. NOTICE Ensure that the vehicle and charging cable are suitable for mode 3 charging. Connect the vehicle with the charging cable. Insert the charging plug completely into the type 2 charging socket on the charging column. Risk of property damage as a result of incorrect handling! Removing the key while in position "I" may damage the lock. Before pulling out the key, turn the key to position "0". Pull the key out. The LED will continue to light. The vehicle can now be charged. 18

19 End the charging process from the vehicle or using the sustained signal from the external signal transmitter. The contactor switches off and the LED goes out. NOTICE Risk of property damage as a result of incorrect handling! Pulling the cable may cause cable breaks and other damage. To remove a plug from a socket, always pull the plug itself directly. 4.2 Mode 1 Charging (only Basic S 22 WARNING! Risk of loss of life if handled incorrectly! The use of extension cables is not permitted. If an extension cable or a second cable fitting is used, there is the risk of electric shock or cable fire. Only use one cable fitting to connect the electric vehicle and charging system. 4.2 / 1 Remove the charging cable. If there is a loss of voltage (power failure, the charging process will be stopped. The charging plug will be unlocked and can be removed. If the charging plug cannot be pulled out, this means that an actuator has mechanically locked the charging plug in place. "5.3 Troubleshooting" Connect the vehicle with the charging cable. Insert the plug completely into the SCHUKO charging socket on the charging column. The charging system supplies a maximum charging current of 13 A. Insert the key. Push the key switch button. Activation may also be performed by an external signal transmitter (e. g. a parking ticket dispenser. The contactor is activated. The LED lights. The plug is not mechanically locked. 19

20 5. Maintenance NOTICE Risk of property damage as a result of incorrect handling! Removing the key while in position "I" may damage the lock. Turn the key to position "0". Pull the key out. The LED will continue to light. The vehicle can now be charged. NOTICE 5.1 Overview of Maintenance Work Maintenance work includes: Regular maintenance. "5.2 Maintenance" Inspecting and repairing faults. "5.3 Troubleshooting" Repair and replacement of parts. "5.4 Repairs" 5.1 / 1 Risk of property damage as a result of incorrect handling! Pulling the cable may cause cable breaks and other damage. To remove a plug from a socket, always pull the plug itself directly. Pull the plug slowly out of the SCHUKO charging socket to end the charging process. By pulling the plug out slowly, the contactor is deactivated before the plug contacts are disconnected. D A C B The contactor switches off and the LED goes out. If there is a loss of voltage (power failure, the charging process will be stopped. The plug can now be pulled out. The following work can be performed: A "5.2.3 Replacing the Upper Filter" B "5.2.4 Replacing the Lower Filter" C "5.4.1 Replacing the Fan" C "5.4.2 Replacing the Socket Panel" 20

21 The charging column must be opened for some maintenance tasks. "3.2.4 Opening the Charging Column" DANGER! Risk of loss of life from electric shock! Components are under a live electric current. Coming into contact with parts that conduct electricity can result in electric shock, burns or death. Before working on the charging system, separate the unit from the power supply. Ensure that the power supply remains switched off while performing the work. CAUTION! Risk of injury when moving the pivoted frame! There are areas between the edge of the enclosure and the pivoted frame where there is a risk of injury from crushing or cutting. Exercise the utmost caution when moving the pivoted frame. 5.1 / / 2 Tip the pivoted frame forwards. Remove the fixture screws. Once the work behind the pivoted frame is complete: Ensure that cables and water drainage hoses are not crushed. Tip the pivoted frame upwards. Screw the pivoted frame in place. Once the maintenance work is complete, the charging column must be closed again. "3.5 Concluding tasks" 21

22 5.2 Maintenance Only the use of spare parts that have been manufactured or approved by MENNEKES is permitted. "7.1 Accessories" Half-yearly checks Housing Perform a visual inspection for defects. Check the front panel lock and cover lock to ensure that they are functional. If necessary, the locks must be cleaned, lubricated or adjusted. Clean the housing from outside using a damp cloth. Socket Panel Check that the LED indicators (illuminated ring are functional. Check that the socket panel is functional. Clean the socket panel using a damp cloth. Electrical Switching and Safety Devices Perform a visual inspection for defects. Check that the RCD is functional using the test button. DANGER! Risk of loss of life from electric shock! Components are under a live electric current. Coming into contact with parts that conduct electricity can result in electric shock, burns or death. Before working on the charging system, separate the unit from the power supply. Ensure that the power supply remains switched off while performing the work. Ventilation System Check for dirt. Replace the filter mats. "5.2.3 Replacing the Upper Filter" "5.2.4 Replacing the Lower Filter" Check the fan. If necessary (e. g. when defective or worn, replace the fan. "5.4.1 Replacing the Fan" Once the checks are complete: Switch on the charging system and prepare it for operation. Check that the charging system is functional Checks every Four Years Checks every half a year. "5.2.1 Half-yearly checks" The charging system must also be fully checked. Check the foundation. Check that the cable connections and plug connectors are firmly in place. Check the state of the charging column. Check the functionality of the charging column. Perform a systems check using the testing box. "3.6 Checking the Charging System"stem". Housing Check the fixture on the foundation. Socket Panel Close the socket water drainage (e. g. that it can discharge freely, that the hoses are seated firmly. 22

23 5.2.3 Replacing the Upper Filter Replacing the Lower Filter / / Remove the power supply plug. Remove the butterfly nuts from the ventilation unit. Pull the ventilation unit out upwards. 3 Remove the cover of the filter mat. Remove the old filter mat. Clean the ventilation grating. Insert a new filter mat. Place the cover on the filter mat. The cover must lock into place / Place the ventilation unit down with the filter mat facing upwards. Remove the cover of the filter mat. Remove the old filter mat. Insert a new filter mat. Place the cover on the filter mat. The cover must lock into place. Refit the ventilation unit in the reverse order. Connect the fan to the power supply. 23

24 5.3 Troubleshooting DANGER! Risk of loss of life from electric shock! Components are under a live electric current. Coming into contact with parts that conduct electricity can result in electric shock, burns or death. Before working on the charging system, separate the unit from the power supply. Ensure that the power supply remains switched off while performing the work. A breaker switch for the control system has been triggered. Cause of fault: The cable may have been overloaded. The cable's insulation may be defective. The cable may be defective. Repair the fault and switch the circuit breaker back on. Only for Mode 3 charging: The charging plug cannot be pulled out. If the unlocking function fails, the charging plug may be mechanically locked in place in the socket panel by an actuator. 5.4 Repairs DANGER! Risk of loss of life from electric shock! Components are under a live electric current. Coming into contact with parts that conduct electricity can result in electric shock, burns or death. Before working on the charging system, separate the unit from the power supply. Ensure that the power supply remains switched off while performing the work. Only the use of spare parts that have been manufactured or approved by MENNEKES is permitted. "7.1 Accessories" Replacing the Fan / / Remove the power supply plug. Remove the butterfly nuts from the ventilation unit. Pull the ventilation unit out upwards. Place the red lever on the square-head bolt. Rotate the red level 90 anti-clockwise. Pull the charging plug out. 24

25 5.4.1 / Replacing the Socket Panel / Replace the fan on the ventilation panel. Refit the ventilation unit in the reverse order. NOTICE Risk of property damage as a result of overheating! If the charging system overheats, this may result in malfunctions. Components may be destroyed. Connect the fan to the power supply. The socket panel is connected via plug connectors with other components of the charging column. Release the plug connectors. Remove all water drainage hoses from the socket panel. Remove the screws on the socket panel. Remove the socket panel. Insert the new socket panel. Fix the socket panel in place using the screws (torque Nm. Reconnect the socket panel using the plug connectors. Reconnect the water drainage hoses. Once the socket panel has been replaced, it is critical that a systems check be performed. "3.6 Checking the Charging System" 25

26 6. Dismantling, Storage, and Disposal 6.1 Dismantling DANGER! Risk of loss of life from electric shock! Components are under a live electric current. Coming into contact with parts that conduct electricity can result in electric shock, burns or death. Before working on the charging system, separate the unit from the power supply. Ensure that the power supply remains switched off while performing the work. Ensure that the power supply has been switched off. Disconnect the power supply. If applicable, disconnect the external signal transmitters. 6.3 Disposal Old devices must be disposed of in accordance with the usual national and regional laws, directives, and guidelines. Environmental concerns must be taken into consideration. Old devices and batteries must not be disposed of via the household waste! Dispose of old equipment via a collection point for electronic waste or via your specialist dealership. Dispose of old batteries via a collection container for old batteries or via your specialist dealership. Dispose of packaging material in a collection container for cardboard, paper, and plastics. If the charging column is to be dismantled temporarily: Secure the supply cable. Cover the threaded rods. CAUTION! Risk of injury from protruding threaded rods! If threaded rods are not noticed, there is a risk of falling and injury. Protect the area around the threaded rods from collision. If the charging column is to be dismantled permanently: Remove the supply cable. Separate the threaded rods, keeping them aligned or remove the foundation entirely. 6.2 Storage The unit must be stored in dry areas with a moderate temperature. Storage temperature between 0 C and 40 C. 26

27 7. Appendix 7.1 Accessories Order Number Designation Floor panel Foundation set Mode 3 charging cable, 32 A, 3P+N+PE Vacuum lifting device Testing box Relay accessory set 12 V, 2x Relay accessory set 24 V, 2x Filter mat Counter 7.2 Glossary PWM Type 2 (IEC Resistance coding Pulse-width modulation Mode of transmission of the communication information One and three-phase charging couplers with identical plug forms for charging power levels ranging from 3.7 to 44 kw AC. Charging cables have a resistance coding that is analyzed by the charging system. The resistance value defines the maximum permissible current of the charging cable. Cables with a current rating that is too low will be rejected by the charging system. Autoswitch FCU CP CP communication box RCD MCB Mode 1 (IEC Mode 3 (IEC Load switching for using different charging cables. Fixing and contact unit Device to supporting counters used for energy measurement. Control pilot Plug connector contact or cable through which the communication information is transmitted. Serial installation device used to communicate with the vehicle and control the contactors. Residual current device Type A = sensitive to pulse current, Type A = sensitive to all types of current, Miniature circuit breaker Charging mode for vehicles with no communication interface on charging sockets with a rated current of up to 16 A. Charging mode for vehicles with a communication interface on type 2 charging sockets. 27

28 MENNEKES Elektrotechnik GmbH & Co. KG Specialist factory for plugs and sockets Aloys-Mennekes-Strasse 1 D Kirchhundem Tel. +49 ( Fax +49 ( info@mennekes.de You can also find all information on fields of use, product solutions, basic knowledge, training services, and meeting guidelines on our Information Portal. Subject to change. No liability accepted for printing errors. For further information, please also visit our website Order brochures by by writing to info@mennekes-emobility.de Please refer to your responsible service partner. You can also find us on: Facebook, YouTube, Twitter, Xing and Linkedln Service by MENNEKES. Always well informed