Catalogue Solar stations DN 20. Solar thermal solutions. Valid for the UK

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1 Catalogue Solar stations DN 20 Solar thermal solutions Valid for the UK

2 Overview product range SolarBloC Solar stations Performance data SolarBloC midi Premium SolarBloC maxi Premium SolarBloC mega Nominal diameter DN 20 (¾") DN 25 (1") DN 32 (1¼") Max. flow rate [l/h] Max. collector surface [m²] High-flow (30 l/m²h) Max. collector surface [m²] Low-flow (15 l/m²h) See page See page See page Selection table of available product versions: Solar stations - SolarBloC Controller Pump Sensors Wilo Grundfos Basic Premium without P VL = Pressure gauge P VL = Digital sensor (to be V = Flow meter V = Impulse RL obtained SC3.6 High-efficiency pump High-efficiency pump T = Thermometer T VL = Digital sensor by the T RL = Pt1000 customer) 1-line ReturnDN 20 PWM PWM 2-line Basic DN 20 PWM PWM 2-line PremiumDN 20 PWM PWM 3-line BasicDN 20 PWM PWM 1-line ReturnDN 25 PWM PWM 2-line BasicDN 25 PWM PWM 2-line PremiumDN 25 PWM PWM 2-line BasicDN V PWM = available, = not available Application range/collector surface depending on the operation mode (for more details, see page 210) Flow types in the collector field SolarBloC midi - DN 20 SolarBloC maxi - DN 25 Low-flow = 0.25 l/minute per m² of collector surface up to 60 m² of collector surface up to 125 m² of collector surface High-flow = 0.5 l/minute per m² of collector surface up to 40 m² of collector surface up to 80 m² of collector surface Please note: In order to guarantee a trouble-free function, it is essential to carry out a hydraulic dimensioning/check of the solar installation /2016 Printed in Germany PAW GmbH & Co. KG D Hameln Germany Phone: Fax: info@paw.eu

3 Function overview controller - SC3.6 Solar thermal systems Controller SC3.6 for solar stations SolarBloC midi Basic/Premium SolarBloC maxi Basic/Premium up to 60 m² of collector surface up to 125 m² of collector surface The solar controller SC3.6 is completely mounted and preset so that only the collector field sensor and the storage tank sensor must be installed and connected. The graphically animated LCD display gives a quick and simple overview on the solar installation and the operating conditions. Icons facilitate programming the controller. The controller comprises 11 preset systems and can be used in solar installations with up to two collector fields or up to two domestic hot water or buffer storage tanks. It is possible to use a solar transfer station with an external heat exchanger and a tank for potable water or a buffer tank with two loading areas. The third relay output and a potential-free switch output for safety extra-low voltage allow additionally individual control and alarm functions. Not only temperature measurement, but also heat quantity balancing based on flow calculation is possible by means of the sensors. With demanding requirements, a pulse sensor or PAW FlowRotor can be connected for heat quantity balancing. Overview controller functions Controller SC3.6 Display graphically animated LCD display Operation 4 (5) push buttons Relay outputs 3 x 230 V, semiconductor relay 1 x 230 V, switching relay 1 x SELV (max. 24 V), potential-free relay 2 x PWM signal for speed control Inputs 4 x Pt1000 Flow rate sensors yes Heat quantity measurement yes Back-up heating yes Alarm output yes Circulation (depending on time / temperature) yes Holiday (storage tank recooling) yes Solid fuel boiler yes Reduction of stagnation yes Active cooling yes Quick tank charging yes Thermostat function yes Interval / tube collector yes Preset systems Internal heat exchanger, pump logic External heat exchanger, pump logic (1 x E13170 additionally required) Storage tank and swimming pool, stand-alone operation of the external heat exchanger, pump logic (2 x E13170 additionally required) Internal heat exchanger, zone charging, valve logic (1 x E13170 additionally required) 2 storage tanks, internal heat exchanger, valve logic (1 x E13170 additionally required) Internal heat exchanger, pump logic, return temperature maintenance (2 x E13170 additionally required) Storage tank and swimming pool, stand-alone operation of the external heat exchanger, valve logic (2 x E13170 additionally required) 2 collector fields, internal heat exchanger, pump logic (1 x E13170 additionally required) 01/2016 Printed in Germany PAW GmbH & Co. KG D Hameln Germany Phone: Fax: info@paw.eu 209

4 Product range SolarBloC Solar stations Product range SolarBloC The PAW SolarBloCs are used to circulate the solar fluid in the solar circuit efficiently. Solutions in the dimensions DN 20 to DN 32, offer a broad application range up to 175 m² of collector surface. To obtain a maximum flexibility during system planning, PAW focuses on the two versions Basic and Premium for its SolarBloCs. The SolarBloC Basic is an inexpensive entry level version with functional features. In contrast, the SolarBloC Premium is fully equipped with additional temperature and flow rate sensors. Individual system requirements, such as heat quantity measurement and the operating modes high-flow and lowflow can be realised with the suitable SolarBloC and the optionally integrated controller. SolarBloC midi Premium The SolarBloCs use high-efficiency pumps, which offer an extremely broad adjustment range. Thus, the optional controller adjusts efficiently the pump speed to the required flow rates. Additionally, high-efficiency pumps save more than 50% of electrical driven energy compared to conventional asynchronous pumps. Furthermore, these pumps meet the energy efficiency guidelines (EuP / ErP READY) of The controller is delivered preset, mounted and prewired to guarantee an easy adjustment to the real system. For a safe and quick commissioning, the solar stations SolarBloC are equipped with pressure relief valves, ball valves as well as with fill and drain valves. The insulation meets the EnEV 2014 requirements. Application range of the solar stations: SolarBloC maxi Premium Depending on their operating mode, solar thermal systems are divided into high-flow and low-flow systems. High-flow-systems operate with litres per m² of collector surface and hour which corresponds to l / (m² x min). Low-flow-systems operate with litres per m² of collector surface and hour which corresponds to l / (m² x min). The flow rate which is circulated in the system depends on the operating mode, on the collector surface as well as on the performance of the heat exchanger (secondary). The dimensioning of the circulation pump depends on the flow rate and the pressure drops which occur in the heat exchanger, in the collector and in the piping system/valves and fittings of the system. The application ranges/collector surfaces are mentioned in the product description. The mentioned values refer to a pressure drop of about 3.5 m wc and the most powerful pump in the system (assumed pressure drops: 1.5 m wc in the collector, 1.5 m wc in the pipes and 0.5 m wc in the heat exchanger). A specific flow rate of 0.25 l / (m 2 x min) is assumed for low-flow systems, whereas 0.5 l / (m 2 x min) is assumed for high-flow systems. The values are only a first indication for the dimensioning. It is always essential to carry out a detailed dimensioning of the system! PAW-Dimensioning Low-Flow l / (m 2 x h) High-Flow l / (m 2 x h) 15 l / (m 2 x h) = 0.25 l (m 2 x min) 30 l / (m 2 x h) = 0.5 l (m 2 x min) SolarBloC mega /2016 Printed in Germany PAW GmbH & Co. KG D Hameln Germany Phone: Fax: info@paw.eu

5 Mounting example SolarBloC midi Solar thermal systems SolarBloC midi Premium FriwaMini with circulation 01/2016 Printed in Germany PAW GmbH & Co. KG D Hameln Germany Phone: Fax:

6 Overview High-efficiency pumps, solar types Controlled solar high-efficiency pumps Nominal diameter DN 15 / DN 20 Illustration Pump type Power Control Display Grundfos UPM3 Solar Grundfos UPM3 Solar Wilo Yonos PARA ST 15/7 Wilo Yonos PARA ST 15/13 Max. solpump* 45 W 23 W 60 W 30 W 45 W 23 W 75 W 38 W PWM solar (5 V) On/Off (230 V) PWM solar (5 V) 5 LEDs for operation mode and error code LED display for operation and error Grundfos UPM3 Solar Grundfos UPM3 Solar W 23 W 60 W 30 W PWM solar (5 V) On/Off (230 V) 5 LEDs for operation mode and error code Grundfos Solar PML W 70 W PWM solar (5 V) no display, no LEDs DN 25 Grundfos UPML Grundfos UPMXL GEO W 70 W 180 W 90 W PWM solar (5 V) no display, no LEDs Wilo Yonos PARA ST 25/ W 38 W PWM solar (5 V) LED display for operation and error Wilo Stratos PARA 25/1-11 T W 70 W PWM solar (5 V) no display, no LEDs Grundfos Solar PML W 70 W PWM solar (5 V) no display, no LEDs DN 32 Wilo Stratos PARA 30/1-12 T2 310 W 155 W Solar analogue (0-10 V) On/Off (230 V) no display, no LEDs *solpump = Indication of performance as per European Ecodesign Directive ErP 811/2013 and 812/2013 We are member of the platform VdZ HeiZUNGSlabel (VdZ heating label) From the 26 th of September 2015 on, according to new European guidelines, heat generators, domestic hot water tanks, water heaters and combined systems must carry an energy label. It serves to inform the consumer about the energy efficiency of the labelled products. On the online platform VdZ HEIZUNGSlabel we provide you all the necessary data for labeling our products /2016 Printed in Germany PAW GmbH & Co. KG D Hameln Germany Phone: Fax: info@paw.eu

7 PAW replacement set for solar pumps The PAW solution for replacing solar pumps and changeover to high-efficiency technology Since August 2015, within the scope of the European Ecodesign directives for energy related products (811/2013 and 812/2013) to increase the energy efficiency, pumps with asynchronous motors must not be operated any longer in solar thermal installations. As already for heating technology established, solar stations must also be operated with high-efficiency pumps from now on. Controllers of old solar installations are usually incompatible with new high-efficiency technology. High-efficiency pumps require always constant mains voltage for operation, the speed control is effected via separate/additional control signals (0-10 V or PWM signal). Old controllers are not equipped with an appropriate control signal output. In the case that an existing (asynchronous) pump has to be exchanged without replacing the controller, PAW offers the PAW replacement set for solar pumps, consisting of: High-efficiency pump Pump signal converter (PSW)* Connection cables Gaskets The following table helps you to find the suitable replacement set for the solar station. *The pump signal converter converts the controlled 230 V alternating voltage such as control via pulse packages, phase angle or trailing-edge phase to a PWM or 0-10 V control signal. How to replace the pump Dismount the asynchronous pump and replace it with a high-efficiency pump. Connect the PSW to the controller (to the same relay to which the old pump was connected to). Connect the PSW to the pump plugs and plug the shock-proof plug into a socket. The PSW is correctly preset for the pump. Thus, complex solar installations can be continuously operated with the existing controller. Whether to replace a faulty asynchronous pump or to increase the efficiency of a installation: the PAW service team will assist you in the selection of a high-efficiency pump with appropriate characteristic curve. Replacement set for solar pumps in solar stations DN 20 (¾") DN 25 (1") DN 32 (1¼") Item no Grundfos UPM3 Solar Item no Grundfos Solar PML Item no Grundfos Solar PML What is the situation with domestic hot water installations? PAW domestic hot water modules are equipped with perfectly matched components such as heat exchanger, pumps, sensors and controllers. The pumps are usually designed as high-efficiency pumps. To ensure the usual temperature stability after replacing a component, please contact our service team and keep the serial number of the station ready. The serial number is placed in the lower right corner of the support sheet of the station. We will gladly submit you a specific recommendation for replacement. Prices excl. VAT 01/2016 Printed in Germany PAW GmbH & Co. KG D Hameln Germany Phone: Fax: info@paw.eu 213

8 SolarBloC midi Premium up to 60 m² of collector surface Application range Efficient circulation of the solar fluid in the solar circuit Range of application up to 60 m² of collector surface For information on design data and the solpump indication of performance, see page 210 and 212. Operating data Max. pressure 6 bars Max. operating temperature Low-flow = 0.25 l/minute per m² of collector surface High-flow = 0.5 l/minute per m² of collector surface 120 C up to 60 m² of collector surface up to 40 m² of collector surface Technical data SolarBloC midi Equipment Dimensions Materials Airstop yes Nominal diameter DN 20 (¾") Valves and fittings Brass Check valves mm wc Connections ¾" int. thread Gaskets AFM 34 / EPDM FlowRotor l/min Installation length 302 mm Insulation EPP Pressure relief valve 6 bars Centre distance 100 mm Check valves Brass Controller SC3.6 Width 334 mm Sensors Pressure gauge 2 x Pt1000 (mounted) 3 x Pt1000 (enclosed) 0-6 bars, temperature-resistant Height 560 mm Depth 153 mm SolarBloC midi Premium - DN 20 (¾") Item no. / piece Wilo-Yonos PARA ST 15/7.0, with controller WY7 - Wilo-Yonos PARA ST 15/13, with controller WH13 - Grundfos UPM3 Solar 15-75, with controller GP7 - Grundfos UPM3 Solar , with controller GP14 - Accessories Item no. / piece Temperature sensor Pt1000 E Measuring range: -50 C C - Connection: 1.5 m of silicone cable - Dimensions: d = 6 mm 214 Prices excl. VAT 01/2016 Printed in Germany PAW GmbH & Co. KG D Hameln Germany Phone: Fax: info@paw.eu

9 SolarBloC midi Premium Mounting example, hydraulic scheme, differential pressure diagram Mounting example SolarBloC midi Premium in combination with a FriwaMini with integrated circulation Hydraulic scheme SolarBloC midi Differential pressure diagram 01/2016 Printed in Germany PAW GmbH & Co. KG D Hameln Germany Phone: Fax: info@paw.eu 215

10 SolarBloC midi Basic up to 60 m² of collector surface Application range Efficient circulation of the solar fluid in the solar circuit Range of application up to 60 m² of collector surface For information on design data and the solpump indication of performance, see page 210 and 212. Operating data Max. pressure 6 bars Max. operating temperature Low-flow = 0.25 l/minute per m² of collector surface High-flow = 0.5 l/minute per m² of collector surface 120 C up to 60 m² of collector surface up to 40 m² of collector surface Technical data SolarBloC midi Equipment Dimensions Materials Airstop yes Nominal diameter DN 20 (¾") Valves and fittings Brass Check valves mm wc Connections ¾" int. thread Gaskets AFM 34 / EPDM Flowmeter 3-22 l/min Installation length 297 mm Insulation EPP Pressure relief valve 6 bars Centre distance 100 mm Check valves Brass Controller SC3.6 Width 334 mm Sensors Pressure gauge 2 x Pt1000 (enclosed, only in stations with controller) 0-6 bars, temperature-resistant Height 383 mm Height with controller 560 mm Depth 153 mm SolarBloC midi Basic - DN 20 (¾") Item no. / piece Wilo-Yonos PARA ST 15/7.0, with controller WY7 - Wilo-Yonos PARA ST 15/13, with controller WH13 - Grundfos UPM3 Solar 15-75, with controller GP7 - Grundfos UPM3 Solar , with controller GP14 - Wilo-Yonos PARA ST 15/7.0, controller to be obtained by the customer WY7 - Wilo-Yonos PARA ST 15/13, controller to be obtained by the customer WH13 - Grundfos UPM3 Solar 15-75, controller to be obtained by the customer GP7 - Grundfos UPM3 Solar , controller to be obtained by the customer GP14 - Accessories Item no. / piece Temperature sensor Pt1000 E Measuring range: -50 C C - Connection: 1.5 m of silicone cable - Dimensions: d = 6 mm 216 Prices excl. VAT 01/2016 Printed in Germany PAW GmbH & Co. KG D Hameln Germany Phone: Fax: info@paw.eu

11 SolarBloC midi Basic Mounting example, hydraulic scheme, differential pressure diagram Mounting example SolarBloC midi Basic in combination with a FriwaMini with integrated circulation Hydraulic scheme SolarBloC midi Differential pressure diagram 01/2016 Printed in Germany PAW GmbH & Co. KG D Hameln Germany Phone: Fax: info@paw.eu 217

12 SolarBloC midi 3-line station 2S up to 60 m² of collector surface Application range SolarBloC 3-line stations for installations with 2 tanks Range of application up to 60 m² of collector surface For information on design data and the solpump indication of performance, see page 210 and 212. Operating data Max. pressure 6 bars Max. operating temperature 120 C Low-flow = 0.25 l/minute per m² of collector surface High-flow = 0.5 l/minute per m² of collector surface up to 60 m² of collector surface up to 40 m² of collector surface SolarBloC midi Technical data Equipment Dimensions Materials Airstop yes Nominal diameter DN 20 (¾") Valves and fittings Brass Check valves mm wc Connections ¾" int. thread Gaskets AFM 34 / EPDM Flowmeter 3-22 l/min Installation length 418 mm Insulation EPP Pressure relief valve 6 bars Centre distance 100 mm Check valves Brass Pressure gauge 0-6 bars, temperature-resistant Width 584 mm Height 430 mm Depth 152 mm SolarBloC midi 3-line station 2S - DN 20 (¾") Item no. / piece Wilo-Yonos PARA ST 15/7.0, controller to be obtained by the customer WY7 - Wilo-Yonos PARA ST 15/13, controller to be obtained by the customer WH13 - Grundfos UPM3 Solar 15-75, controller to be obtained by the customer GP7 - Grundfos UPM3 Solar , controller to be obtained by the customer GP14 - Accessories Item no. / piece Supplementary set for heat quantity balancing Supplementary set for heat quantity balancing in 3-line stations. Consisting of: - Controller SC3.6 with connection cable and 2 x pump cable, already installed, 5 x temperature sensor Pt Controller insulation for simple installation onto the solar station - Flowmeter for installation at the solar station - T-piece with sensor immersion sleeve for installation at the solar station 218 Prices excl. VAT 01/2016 Printed in Germany PAW GmbH & Co. KG D Hameln Germany Phone: Fax: info@paw.eu

13 SolarBloC midi 3-line station 2S Mounting example, hydraulic scheme, differential pressure diagram The 3-line station can be used in systems with 2 storage tanks. For switching between the storage tanks, the pumps are switched on or off. This assembly enables a parallel operation of both storage tanks. Hydraulic scheme SolarBloC midi Differential pressure diagram 01/2016 Printed in Germany PAW GmbH & Co. KG D Hameln Germany Phone: Fax: info@paw.eu 219

14 SolarBloC midi 3-line station 2D up to 60 m² of collector surface Application range SolarBloC 3-line stations for installations with 2 roofs Range of application up to 60 m² of collector surface For information on design data and the solpump indication of performance, see page 210 and 212. Operating data Max. pressure 6 bars Max. operating temperature 120 C Low-flow = 0.25 l/minute per m² of collector surface High-flow = 0.5 l/minute per m² of collector surface up to 60 m² of collector surface up to 40 m² of collector surface SolarBloC midi Technical data Equipment Dimensions Materials Airstop yes Nominal diameter DN 20 (¾") Valves and fittings Brass Check valves mm wc Connections ¾" int. thread Gaskets AFM 34 / EPDM Flowmeter 3-22 l/min Installation length 418 mm Insulation EPP Pressure relief valve 6 bars Centre distance 100 mm Check valves Brass Pressure gauge 0-6 bars, temperature-resistant Width 548 mm Height 493 mm Depth 152 mm SolarBloC midi 3-line station 2D - DN 20 (¾") Item no. / piece Wilo-Yonos PARA ST 15/7.0, controller to be obtained by the customer WY7 - Wilo-Yonos PARA ST 15/13, controller to be obtained by the customer WH13 - Grundfos UPM3 Solar 15-75, controller to be obtained by the customer GP7 - Grundfos UPM3 Solar , controller to be obtained by the customer GP14 - Accessories Item no. / piece Supplementary set for heat quantity balancing Supplementary set for heat quantity balancing in 3-line stations. Consisting of: - Controller SC3.6 with connection cable and 2 x pump cable, already installed, 5 x temperature sensor Pt Controller insulation for simple installation onto the solar station - Flowmeter for installation at the solar station - T-piece with sensor immersion sleeve for installation at the solar station 220 Prices excl. VAT 01/2016 Printed in Germany PAW GmbH & Co. KG D Hameln Germany Phone: Fax: info@paw.eu

15 SolarBloC midi 3-line station 2D Mounting example, hydraulic scheme, differential pressure diagram The 3-line station can be used in systems with independently working collector fields (2-roof systems). For circulation in the two collector fields, the controller switches between the pumps. This assembly enables a parallel operation of both collector fields. Hydraulic scheme SolarBloC midi Differential pressure diagram 01/2016 Printed in Germany PAW GmbH & Co. KG D Hameln Germany Phone: Fax: info@paw.eu 221

16 SolarBloC midi Basic return station up to 60 m² of collector surface Application range Efficient circulation of the solar fluid in the solar circuit Range of application up to 60 m² of collector surface For information on design data and the solpump indication of performance, see page 210 and 212. Operating data Max. pressure 6 bars Max. operating temperature Low-flow = 0.25 l/minute per m² of collector surface High-flow = 0.5 l/minute per m² of collector surface 120 C up to 60 m² of collector surface up to 40 m² of collector surface Technical data SolarBloC midi Equipment Dimensions Materials Airstop no Nominal diameter DN 20 (¾") Valves and fittings Brass Check valves mm wc Connections ¾" int. thread Gaskets AFM 34 / EPDM Flowmeter 3-22 l/min Installation length 297 mm Insulation EPP Pressure relief valve 6 bars Width 256 mm Check valves Brass Pressure gauge 0-6 bars, temperature-resistant Height 383 mm Depth 150 mm SolarBloC midi Basic return station - DN 20 (¾") Item no. / piece Wilo-Yonos PARA ST 15/7.0, controller to be obtained by the customer WY7 - Wilo-Yonos PARA ST 15/13, controller to be obtained by the customer WH13 - Grundfos UPM3 Solar 15-75, controller to be obtained by the customer GP7 - Grundfos UPM3 Solar , controller to be obtained by the customer GP14 - Accessories Item no. / piece Accessory kit for storage tank installation Flange bracket made of brass with fill and drain valve and insulation for direct assembly of the return station to the storage tank Solar check valve for the solar flow, 200 mm wc, can be opened, resistant up to 150 C, ¾" internal thread x ¾" internal thread Dial thermometer with red scale 21711SOL - Dial thermometer with blue scale 21721SOL - Measuring range C, immersion shaft 25 mm, with self-sealing immersion sleeve, d = 50 mm 222 Prices excl. VAT 01/2016 Printed in Germany PAW GmbH & Co. KG D Hameln Germany Phone: Fax: info@paw.eu

17 SolarBloC midi Basic return station Mounting example, hydraulic scheme, differential pressure diagram Mounting example Hydraulic scheme SolarBloC midi Differential pressure diagram 01/2016 Printed in Germany PAW GmbH & Co. KG D Hameln Germany Phone: Fax:

18 Mounting equipment solar stations DN 20 Illustration Item no. - Connection set for diaphragm expansion tank DN Connection set for diaphragm expansion tank DN 20 with cap valve ¾" for connection to the safety set ¾", for tank diameter up to 440 mm, max. 35 kg, with stainless steel corrugated hose ¾" internal thread - internal thread x 500 mm, wall bracket with mounting equipment, solar tank connector ¾" Connection set with diaphragm expansion tank 18 l Connection set with diaphragm expansion tank 25 l tested according to the directive for pressure devices 97/23/EG and DIN EN to be used in closed solar thermal systems according to DIN EN and ENV (DIN 4757) - diaphragms are tested according to DIN with EU technical release certificate - completely welded, operating pressure 10 bars - for solar fluids up to 70 % - initial pressure: 2.5 bars - installation temperature: 10 C / 263 K to +110 C / 383 K - diaphragm permanent temperature: 100 C - colour: white, high gloss finished SolarBloC midi Maintenance units for solar installations Maintenance unit for solar installations: with fine filter for solar fluids (stainless steel with 250 µm) to protect the pump, the check valve(s) and the flow meter against dirt particles (for example residues of soldering flux and scale particles). To be mounted in the solar flow line, above the ball valve. Can be completely isolated for maintenance, so that only a small quantity of solar fluid need to be refilled. Connection to the solar station with flat-sealing thread connection ¾", outlet ¾". Fine filter for solar fluids To protect the pump and valves and fittings from dirt particles. It is recommended to install it above the group of fittings in the flow line. The fine filter should be completely isolated for cleaning. Connection top: 1'' external thread Connection bottom: 1'' union nut Connection piece for immersion sleeves Connection piece for immersion sleeve with ½" external thread, for a length up to 45 mm 1" union nut with gasket, ¾" internal thread, with sleeve Immersion sleeve 6 mm x 30 mm Immersion sleeve 6 mm x 60 mm Immersion sleeve 6 mm x 100 mm Immersion sleeve 6 mm x 150 mm for the installation of temperature sensors in the storage tank, the collector etc : self sealing, o-ring, polished brass, for sensor ø = 6 mm, depth 30 mm : standard, chromed brass, for sensor ø 6 mm, depth 60 mm : standard, chromed copper, for sensor ø 6 mm, depth 100 mm : standard, chromed copper, for sensor ø 6 mm, depth 150 mm Flush and drain unit DN Counter T-piece, self-sealing with fill and drain valve for extending the solar station with a flush and drain connection, installation at the lowest point (drain unit). 224 Prices excl. VAT 01/2016 Printed in Germany PAW GmbH & Co. KG D Hameln Germany Phone: Fax: info@paw.eu

19 Illustration Item no. - Solar check valve RSS - DN Solar check valve RSS - DN with brass valve plate, all installation positions possible, opening pressure 200 mm wc, internal thread ¾", length = 50 mm 1211: can be opened, up to 150 C 12111: without possibility for manual opening, up to 220 C Hand filling pump ½" external thread, 15 mm hose connection, attainable pressure up to approx. 4 bars, length 175 mm Hand filling pump with fill and drain valve ½" external thread, 15 mm hose connection, attainable pressure up to approx. 4 bars, length 225 mm Hose connector hose connector for hand filling pump ½" x 15 mm Stainless-steel corrugated hose Solarflex 18 mm mm Stainless-steel corrugated hose Solarflex 18 mm mm Stainless-steel corrugated hose Solarflex 22 mm mm Stainless-steel corrugated hose Solarflex 22 mm mm Ideal for the roof part leading to the collector. Two soldered connections for clamping-ring compression fittings, for diameters of 18 mm or 22 mm. Temperature: -30 C C Max. admissible pressure: 12 bars Bursting pressure: 120 bars Bending radius: 45 mm Wall width: 0.2 mm Inside diameter: 12 mm or 16 mm Length: 500 mm or 800 mm SolarBloC midi Flush and fill unit DN Flush and fill unit DN 20 for 12 mm copper pipe Flush and fill unit DN 20 for 15 mm copper pipe Flush and fill unit DN 20 for 18 mm copper pipe Flush and fill unit DN 20 for 22 mm copper pipe consisting of: brass ball valve internal thread ¾", with red butterfly handle, with 2 fill and drain valves with hose connector 15 mm , , , : additionally with 2 cutting-ring compression fittings with support sleeve, premounted Double nipple ¾" external thread x ¾" external thread Double nipple ¾" external thread x 1" external thread for assembly of corrugated stainless steel hoses : ¾" external thread, self-sealing with o-ring x outlet ¾" external thread, flat-sealing : ¾" external thread, self-sealing with o-ring x outlet 1" external thread, flat-sealing Prices excl. VAT 01/2016 Printed in Germany PAW GmbH & Co. KG D Hameln Germany Phone: Fax: info@paw.eu 225

20 Illustration Item no. - Cutting-ring compression fitting DN 20, d = 12 mm Cutting-ring compression fitting DN 20, d = 15 mm Cutting-ring compression fitting DN 20, d = 18 mm Cutting-ring compression fitting DN 20, d = 22 mm ¾" external thread, self-sealing with o-ring, with support sleeve, suitable for soft copper pipes. For temperatures up to 150 C. Soldering nipple ¾" external thread to 15 mm Soldering nipple ¾" external thread to 18 mm Soldering nipple ¾" external thread to 22 mm ¾" external thread for copper pipes for the connection of ¾" - DN : Soldering nipple ¾" external thread x 15 mm : Soldering nipple ¾" external thread x 18 mm : Soldering nipple ¾" external thread x 22 mm Accessory kit for storage tank installation DN Flange bracket made of brass with fill and drain valve and insulation for direct assembly of the return station to the storage tank SolarBloC midi 2-way zone valve - DN can be used in solar and heating systems as a zone valve, which means that single parts of the system can be connected or disconnected. The actuator is equipped with a relay to be energized via a 2-point signal, if needed it can also be manually operated. The 2-way zone valve can be operated in both directions. Technical Data Power supply: 230 V / 50 Hz Casing protection type: IP 44, type II Power consumption: 3 VA (standby); 7.5 VA (operation) Setting time for 90 : 30 sec. Ambient temperature: -10 C C Fluid temperature: 0 C C, short-term 115 C Kvs value: full port Equipment: 2 x ¾" internal thread, with 2 m cable 4 x 0.5 mm² 3-way zone valve - DN can be used in solar and heating systems to switch between different zones or to disconnect different parts of the system. The actuator is equipped with a relay to be energized via a 2-point signal, if needed it can also be manually operated. The 3-way zone valve can be operated in both directions. Technical Data Power supply: 230 V / 50 Hz Casing protection type: IP 44, type II Power consumption: 3 VA (standby); 7.5 VA (operation) Setting time for 90 : 18 sec. Ambient temperature: -10 C C Fluid temperature: 0 C C, short-term 115 C Kvs value: 7.0 Equipment: 3 x ¾" internal thread, with 1.8 m cable 4 x 0.5 mm² 226 Prices excl. VAT 01/2016 Printed in Germany PAW GmbH & Co. KG D Hameln Germany Phone: Fax: info@paw.eu

21 Catalogue Solar stations DN 25 Solar thermal solutions Valid for the UK

22 SolarBloC maxi Premium up to 125 m² of collector surface Application range Efficient circulation of the solar fluid in the solar circuit Range of application up to 125 m² of collector surface For information on design data and the solpump indication of performance, see page 210 and 212. Operating data Max. pressure 6 bars Max. operating temperature Low-flow = 0.25 l/minute per m² of collector surface High-flow = 0.5 l/minute per m² of collector surface 120 C up to 125 m² of collector surface up to 80 m² of collector surface Technical data SolarBloC maxi Equipment Dimensions Materials Airstop yes Nominal diameter DN 25 (1") Valves and fittings Brass Check valves mm wc Connections 1" int. thread Gaskets AFM 34 / EPDM FlowRotor 1-35 l/min Installation length 394 mm Insulation EPP Pressure relief valve 6 bars Centre distance 100 mm Check valves Brass Controller SC3.6 Width 334 mm Sensors Pressure gauge 2 x Pt1000 (mounted) 3 x Pt1000 (enclosed) 0-6 bars, temperature-resistant Height 656 mm Depth 160 mm SolarBloC maxi Premium - DN 25 (1") Item no. / piece Wilo-Stratos PARA 25/1-11 T11, with controller WH11 - Wilo-Yonos PARA ST 25/7.5, with controller WY8 - Grundfos Solar PML , with controller GH14 - Grundfos UPM3 Solar 25-75, with controller GP8 - Grundfos UPM3 Solar , with controller GP14 - Accessories Item no. / piece Temperature sensor Pt1000 E Measuring range: -50 C C - Connection: 1.5 m of silicone cable - Dimensions: d = 6 mm 228 Prices excl. VAT 01/2016 Printed in Germany PAW GmbH & Co. KG D Hameln Germany Phone: Fax: info@paw.eu

23 SolarBloC maxi Premium Mounting example, hydraulic scheme, differential pressure diagram Mounting example SolarBloC maxi Premium in combination with a FriwaMaxi with integrated circulation Hydraulic scheme SolarBloC maxi Differential pressure diagram 01/2016 Printed in Germany PAW GmbH & Co. KG D Hameln Germany Phone: Fax: info@paw.eu 229

24 SolarBloC maxi Basic up to 125 m² of collector surface Application range Efficient circulation of the solar fluid in the solar circuit Range of application up to 125 m² of collector surface For information on design data and the solpump indication of performance, see page 210 and 212. Operating data Max. pressure 6 bars Max. operating temperature Low-flow = 0.25 l/minute per m² of collector surface High-flow = 0.5 l/minute per m² of collector surface 120 C up to 125 m² of collector surface up to 80 m² of collector surface Technical data SolarBloC maxi Equipment Dimensions Materials Airstop yes Nominal diameter DN 25 (1") Valves and fittings Brass Check valves mm wc Connections 1" int. thread Gaskets AFM 34 / EPDM Flowmeter 5-40 l/min Installation length 395 mm Insulation EPP shells Pressure relief valve 6 bars Centre distance 100 mm Check valves Brass Controller SC3.6 Width 334 mm Sensors Pressure gauge 2 x Pt1000 (enclosed, only in stations with controller) 0-6 bars, temperature-resistant Height 474 mm Height with controller 656 mm Depth 160 mm SolarBloC maxi Basic - DN 25 (1") Item no. / piece Wilo-Yonos PARA ST 25/7.5, with controller WY8 - Wilo-Stratos PARA 25/1-11 T11, with controller WH11 - Grundfos UPM3 Solar 25-75, with controller GP8 - Grundfos UPM3 Solar , with controller GP14 - Grundfos Solar PML , with controller GH14 - Wilo-Yonos PARA ST 25/7.5, controller to be obtained by the customer WY8 - Wilo-Stratos PARA 25/1-11 T11, controller to be obtained by the customer WP11 - Grundfos UPM3 Solar 25-75, controller to be obtained by the customer GP8 - Grundfos UPM3 Solar , controller to be obtained by the customer GP14 - Grundfos Solar PML , controller to be obtained by the customer GH14 - Accessories Item no. / piece Temperature sensor Pt1000 E Measuring range: -50 C C - Connection: 1.5 m of silicone cable - Dimensions: d = 6 mm 230 Prices excl. VAT 01/2016 Printed in Germany PAW GmbH & Co. KG D Hameln Germany Phone: Fax: info@paw.eu

25 SolarBloC maxi Basic Mounting example, hydraulic scheme, differential pressure diagram Mounting example SolarBloC maxi Basic in combination with a FriwaMaxi with integrated circulation Hydraulic scheme SolarBloC maxi Differential pressure diagram 01/2016 Printed in Germany PAW GmbH & Co. KG D Hameln Germany Phone: Fax: info@paw.eu 231

26 SolarBloC maxi Basic return station up to 125 m² of collector surface Application range Efficient circulation of the solar fluid in the solar circuit Range of application up to 125 m² of collector surface For information on design data and the solpump indication of performance, see page 210 and 212. Operating data Max. pressure 6 bars Max. operating temperature Low-flow = 0.25 l/minute per m² of collector surface High-flow = 0.5 l/minute per m² of collector surface 120 C up to 125 m² of collector surface up to 80 m² of collector surface Technical data SolarBloC maxi Equipment Dimensions Materials Airstop no Nominal diameter DN 25 (1") Valves and fittings Brass Check valves mm wc Connections 1" int. thread Gaskets AFM 34 / EPDM Flowmeter 5-40 l/min Installation length 394 mm Insulation EPP Pressure relief valve 6 bars Width 259 mm Check valves Brass Pressure gauge 0-6 bars, temperature-resistant Height 474 mm Depth 174 mm SolarBloC maxi Basic return station - DN 25 (1") Item no. / piece Wilo-Stratos PARA 25/1-11 T11, controller to be obtained by the customer WP11 - Wilo-Yonos PARA ST 25/7.5, controller to be obtained by the customer WY8 - Grundfos UPM3 Solar 25-75, controller to be obtained by the customer GP8 - Grundfos UPM3 Solar , controller to be obtained by the customer GP14 - Grundfos Solar PML , controller to be obtained by the customer GH14 - Accessories Item no. / piece Solar check valve for the solar flow, 200 mm wc, can be opened, resistant up to 150 C, ¾" internal thread x ¾" internal thread Temperature sensor Pt1000 E Measuring range: -50 C C - Connection: 1.5 m of silicone cable - Dimensions: d = 6 mm Dial thermometer with red scale 21711SOL - Dial thermometer with blue scale 21721SOL - Measuring range C, immersion shaft 25 mm, with self-sealing immersion sleeve, d = 50 mm 232 Prices excl. VAT 01/2016 Printed in Germany PAW GmbH & Co. KG D Hameln Germany Phone: Fax: info@paw.eu

27 SolarBloC maxi Basic return station Mounting example, hydraulic scheme, differential pressure diagram Mounting example Hydraulic scheme SolarBloC maxi Differential pressure diagram 01/2016 Printed in Germany PAW GmbH & Co. KG D Hameln Germany Phone: Fax:

28 Mounting equipment solar stations DN 25 Illustration Item no. - Hand filling pump ½" external thread, 15 mm hose connection, attainable pressure up to approx. 4 bars, length 175 mm Hand filling pump with fill and drain valve ½" external thread, 15 mm hose connection, attainable pressure up to approx. 4 bars, length 225 mm Hose connector hose connector for hand filling pump ½" x 15 mm Flush and fill unit DN Flush and fill unit DN 25 for 15 mm copper pipe Flush and fill unit DN 25 for 18 mm copper pipe Flush and fill unit DN 25 for 22 mm copper pipe consisting of: brass ball valve internal thread 1", with red butterfly handle, with 2 outlets ½" before and after the ball, 2 self-sealing fill and drain valves with hose connector 15 mm 56431, 56441, 56451, 56461: additionally with 2 cutting-ring compression fittings with support sleeve, premounted Flush and drain unit DN Counter-T-piece, self-sealing with fill and drain valve. For extending the solar station with a flush and drain connection or for installation at the lowest point (drain unit). SolarBloC maxi Cutting-ring compression fitting DN 25 d = 15 mm Cutting-ring compression fitting DN 25 d = 18 mm Cutting-ring compression fitting DN 25 d = 22 mm " external thread, self-sealing with o-ring, with support sleeves, suitable for soft copper pipes. For temperatures up to 150 C. Immersion sleeve 6 mm x 30 mm Immersion sleeve 6 mm x 60 mm Immersion sleeve 6 mm x 100 mm for the installation of temperature sensors in the storage tank, the collector etc : self sealing, o-ring, polished brass, for sensor ø = 6 mm, depth 30 mm : standard, chromed brass, for sensor ø 6 mm, depth 60 mm : standard, chromed copper, for sensor ø 6 mm, depth 100 mm : standard, chromed copper, for sensor ø 6 mm, depth 150 mm Check valve with brass valve for solar applications SBE-AG DN SOL - Check valve, can be opened, with external thread and PAW flange for warm water central heating PN 10, 120 C, suited for horizontal and vertical installation, to be screwed directly to a DN 32 pump, assembly before/under the pump in the direction of flow. Opening pressure 200 mm wc. 234 Prices excl. VAT 01/2016 Printed in Germany PAW GmbH & Co. KG D Hameln Germany Phone: Fax: info@paw.eu

29 Illustration Item no. - Stainless-steel corrugated hose Solarflex 18 mm mm Stainless-steel corrugated hose Solarflex 18 mm mm Stainless-steel corrugated hose Solarflex 22 mm mm Stainless-steel corrugated hose Solarflex 22 mm mm Ideal for the roof part leading to the collector. Two soldered connections for clamping-ring compression fittings, for diameters of 18 mm or 22 mm. Temperature: -30 C C Max. admissible pressure: 12 bars Bursting pressure: 120 bars Bending radius: 45 mm Wall width: 0.2 mm Inside diameter: 12 mm or 16 mm Length: 500 mm or 800 mm Hand refractometer The hand refractometer measures the anti-freeze safety of water-propylene glycol and water-ethylene glycol mixtures in solar thermal systems. It can also be used to determine the density of water-battery acid mixtures. Only one or two drops of the fluid are needed for the measurement. Measuring range: Propylene glycol 0-50 C Ethylene glycol 0-50 C Battery acid g/cm³ Pressure gauge 3/8" 0-6 bar Pressure gauge 3/8" 0-10 bar with automatic isolation, solar version up to 130 C, diameter 50 mm 2-way zone valve - DN way zone valve - DN can be used in solar and heating systems as a zone valve, which means that single parts of the system can be connected or disconnected. The actuator is equipped with a relay to be energized via a 2-point signal, if needed it can also be manually operated. The 2-way one valve can be operated in both directions. Technical Data Power supply: 230 V / 50 Hz Casing protection type: IP44, type II Power consumption: 3 VA (standby); 7.5 VA (operation) Setting time for 90 : 30 sec. Ambient temperature: -10 C C Fluid temperature: 0 C C, short-term 115 C Kvs value: full port Equipment: 2 x 1" internal thread, with 2 m cable 4 x 0.5 mm² SolarBloC maxi 3-way zone valve - DN way zone valve - DN can be used in solar and heating systems to switch between different zones or to disconnect different parts of the system. The actuator is equipped with a relay to be energized via a 2-point signal, if needed it can also be operated manually. The 3-way zone valves can be operated in both directions. Technical Data Power supply: 230 V / 50 Hz Casing protection type: IP 44, type II Power consumption: 3 VA (standby); 7.5 VA (operation) Setting time for 90 : 18 sec. Ambient temperature: -10 C C Fluid temperature: 0 C C, short-term 115 C Kvs value: DN 25: 11 DN 32: 15 Connection: DN 25: 3 x 1" internal thread DN 32: 3 x 1¼" internal thread Equipment: with 1.8 m cable 4 x 0.5 mm² Prices excl. VAT 01/2016 Printed in Germany PAW GmbH & Co. KG D Hameln Germany Phone: Fax: info@paw.eu 235

30 Notes /2016 Printed in Germany PAW GmbH & Co. KG D Hameln Germany Phone: Fax:

31 Catalogue Solar station DN 32 Solar thermal solutions Valid for the UK

32 SolarBloC mega up to 175 m² of collector surface Application range Efficient circulation of the solar fluid in the solar circuit Range of application up to 175 m² of collector surface For information on design data and the solpump indication of performance, see page 210 and 212. Operating data Max. pressure 6 bars Max. operating temperature Low-flow = 0.25 l/minute per m² of collector surface High-flow = 0.5 l/minute per m² of collector surface 120 C up to 175 m² of collector surface up to 115 m² of collector surface Technical data Equipment Dimensions Materials Check valves mm wc Nominal diameter DN 32 (1¼") Valves and fittings Brass Pressure relief valve 6 bars Connections 1¼" int. thread Gaskets AFM 34 / EPDM Pressure gauge 0-6 bars, temperature-resistant Installation length 603 mm Insulation EPP shells Centre distance 125 mm Check valves Brass Width 366 mm Height 671 mm Depth 240 mm SolarBloC mega SolarBloC mega - DN 32 (1¼") Item no. / piece Wilo-Stratos PARA 30/1-12 T2, controller to be obtained by the customer WS12 - Grundfos Solar PML , controller to be obtained by the customer GH Prices excl. VAT 01/2016 Printed in Germany PAW GmbH & Co. KG D Hameln Germany Phone: Fax: info@paw.eu

33 SolarBloC mega Hydraulic scheme, differential pressure diagram Hydraulic scheme SolarBloC mega Differential pressure diagram 01/2016 Printed in Germany PAW GmbH & Co. KG D Hameln Germany Phone: Fax:

34 General Terms and Conditions General Terms and Conditions PAW GmbH & Co. KG, Böcklerstr. 11 D Hameln - Germany (RA_SD/Vers ) 1. Scope The following General Terms and Conditions (GTC) apply to all goods and services rendered by PAW GmbH & Co. KG (referred to as PAW in the following). Deviations from the GTC are only binding for PAW if explicitly acknowledged by PAW in writing. For foreign business transactions, the definitions of INCOTERMS prevailing at the time of conclusion of the contract apply in addition to the GTC. 2. Conclusion of Contract/Quotes and Acceptance 1. The Customer is bound to orders (quotes) for four weeks upon receipt by PAW. Orders become legally binding only upon written order confirmation by PAW. Agreements, verbal or by telephone, can only form part of the contract if confirmed in writing by PAW. The same applies to orders per Internet or Cost estimates with drawings and other documentation given to the Customer by PAW prior to any contractual agreement, remain the property of PAW until signing of the contract and - if a contract is not concluded - must be returned to PAW upon request. PAW retains all copyrights pertaining to the documentation. Duplication and passing thereof to Third Parties requires advance consent by PAW. 3. Prices and Terms of Payment 1. Prices quoted are net ex works including packaging and excluding VAT (sales tax), freight and transport insurance, customs, postage and other transport costs. Deliveries within the EU market (Intra-trade) are exempt from VAT (sales tax) only if the Customer quotes his valid VAT ID number when placing the order with PAW. 2. If delivery periods in excess of three months are agreed upon, PAW is entitled to subsequently increase the prices for material and/or labour which formed the basis of the original cost estimate by an appropriate amount, if the increase in costs was not foreseeable at the time the contract was concluded. 3. Payment is due within 30 days from the date of invoice without any deductions. Bills of exchange and cheques are precluded. Receipt of payment determines on time payment. In case of delayed payment PAW has the right to charge interest on arrears at nine percent above the prevailing base rate. In the case of several outstanding accounts, PAW is entitled to freely determine the set-off against individual invoices. The Customer is given an appropriate set-off statement. 4. If, following written order confirmation, PAW receives knowledge of a significant deterioration in the assets of the Customer or if other justified doubts as to the creditworthiness of the Customer arise, PAW is entitled to make deliveries only against appropriate securities or pre-payment. 5. If the Customer is in default of payment, PAW can withhold further deliveries and services until all due receivables are balanced, unless the Customer pays in advance. 4. Delivery, Passing of Risk, Storage Costs 1. The transport of goods occurs at the risk of the Customer - even when the freight order was placed and paid for by PAW. Fixed delivery dates are only legally binding if contractually agreed or confirmed by PAW. Relevant for on time delivery is the time the goods were consigned to the carrier or other company handling the transport/ shipment. 2. If a delivery date is exceeded at the Customer s request or other reasons for which PAW is not responsible, the Customer bears the resulting storage costs, commencing 30 days after availability for dispatch. For storage on site, a flat-rate of 0.5% of the net invoice value is payable per month or 1/30th per calendar day respectively. The Customer is entitled to prove that PAW incurred considerably lower storage costs. 5. Reservation of Proprietary Rights 1. PAW retains the right to all supplied goods until complete payment of all invoices resulting from the business relation with the Customer. This also applies when the purchase price has been paid for certain goods specified by the Customer, as the reserved property acts as security against the overall receivables balance due to PAW. The processing of goods supplied by PAW - and which are still retained as property of PAW - is always on behalf of PAW, without any commitments resulting therefrom for PAW. If the goods so retained by PAW are mixed or incorporated with/into other goods, the Customer herewith assigns his proprietary or co-proprietary rights on the new article to PAW and will store said articles with due diligence. The Customer may sell goods to which PAW has the proprietary rights under normal business transactions, as long as the Customer is not in arrears with payment. 2. Protective conveyance, pledging or selling of stock enbloc by the Customer to Third Parties is not permissible, in as far as the proprietary rights of PAW are affected. With conclusion of the purchase contract between the Customer and PAW the Customer assigns, as security, the full amount - not only the pro rata sum - of any claim due against a buyer resulting from a purchase or other legal reasons including all subsidiary rights. The Customer remains entitled to collect these claims as long as he is not in arrears to PAW. If the value of the object supplied under retention of title as a security interest exceeds the total receivables of PAW by more than 20 %, PAW shall be obliged to release the collateral to which it is entitled upon request by the customer insofar as the realizable value is secured by another collateral of equal value (e.g. bond). 3. If PAW takes back goods from the Customer without incurring any legal commitment this does not constitute a cancellation of the contract. In the case of such returns of goods PAW will issue the Customer with a credit note less compensatory handling charge of 20% of the net invoice value, with a minimum charge of Freight costs for the return of goods to PAW are to be paid for by the Customer. The Customer is entitled to prove that PAW incurred significantly lower costs /2016 Printed in Germany PAW GmbH & Co. KG D Hameln Germany Phone: Fax: info@paw.eu

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