FC80 - <offline> "Fault and Alarm monintor"

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1 FC80 - <offline> and Alarm monintor" Name: Family: Author: Version: 0.1 Block version: 2 Time stamp Code: 05/29/ :54:46 AM Interface: 04/21/ :00:09 PM Lengths (block/logic/data): Name Data Type Address Comment IN 0.0 OUT 0.0 IN_OUT 0.0 TEMP 0.0 RETURN 0.0 RET_VAL 0.0 Block: FC80 ******************************************************************************** 480T 天车报警闪断 ( 只是包括能引起整机掉电的故障 ) 程序改造原因 : 1 电气室工控机的报警消息分为短期归档和长期归档, 也就是报警消息是放到数据库中的而 Wincc 变量归档采样周期最短为 500MS, 当外部信号闪断时间小于 500MS 时, 上位机将没有报警信息, 这给故障处理造成很大困难 ; ******************************************************************************** 2) 此次 480T 天车报警闪断 ( 只是包括能引起整机掉电的故障 ) 程序改造存在以下问题 : 在 480T 天车上实验时发现上位画面相应的报警信息间歇性出现和消失 ******************************************************************************** ################################################################################ 3) 原因是 : 相应的报警信息在程序中有两次赋值输出的 (FC80 和以前的报警块 ),FC80 是带置位功能的而以前的报警块当发生闪断时是不能置位保持的由于 PLC 程序执行顺序是从上到下, 从左到右的, 从而导致此现象赋值两次涉及到的报警块有 :FC101 FC104 FC106 FC600; $$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$ 4) 改造方法 : 将 FC80 中的相应报警保留将原来旧报警块的相应报警删除, 5) 原来也做过故障闪断程序不太理想 ; 主要是 : 1 故障发生的时间不好确定 ; 闪断故障时间和频率都不好确定 ; 2 故障点比较多, 无故障掉电和正常检修下电不能区分 ; 3 各个车程序不同, 新加报警块可移植性不强 ; %%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% 6) 此次故障闪断程序改造亮点 :

2 1 当发生闪断故障时, 司机室直接会有相应的报警信息, 司机必须复位按钮后相应故障报警信息才消失 ; 可以第一时间通知我们 ; 上车后直接查看最新的报警即可 ; 2 利用 FB1 块, 大大减少了中间变量的个数和工作时间 ; 3 故障信号闪断时间最短为 PLC 一个扫描周期 ;

3 Network: 1 T200 GC Enable Fault sensing from Station = 12.M ET 3 辅助配电系统 +11F22 "T 200" I0.7 Exterior "12.M-F47" EN DB3 FB1 Block" ENO I15.0 Emergency Stop Button for PLC Cubicle "SE1-11FA90" I15.1 Emergency Stop Button for 1# E-house "SE1-11" I15.2 Emergency Stop Button for 2# E-house "SE1-12" Fault_0 Fault_1 Fault_2 Out_0 Out_1 Out_2 Out_3 Out_4 Out_5 Out_6 M " M " M " M " M " M " M " I15.3 Emergency Stop Button for Cabin "SE1-71FP11" I15.4 Emergency Stop Button for Main T ll Fault_3 Out_7 Out_8 Out_9 M " M " M " M770.2

4 Trolley "SE1-21" I15.5 I15.5 Emergency Stop Button for Aux.Trolle y "SE1-31" I11.3 I11.3 1#AFE "14.A-Q20/ Q12" I10.7 I10.7 Fuse For 1#AFE filter "14.A-Q10" I11.6 I11.6 2#AFE "16.A-Q20/ Q12" I8.4 I8.4 2#AFE "12.A-F32" M203.7 M203.7 LVDB L2DP Communicat ion Fault station converter AFE 2 send "M 203.7" I10.3 I10.3 Fuse For 2#AFE filter "16.A-Q10" I10.5 I10.5 1#AFE General Switch "14.A-Q1" I10.1 I10.1 2#AFE General Switch "16.A-Q1" Fault_4 Fault_5 Fault_6 Fault_7 Fault_8 Fault_9 Fault_10 Out_10 563" Out_11 M769.6 M " Out_12 M770.7 M " Out_13 M771.1 M " Out_14 M771.4 M " Out_15 M771.2 M "

5 Fault_11 I11.2 1#AFE Fan "14.A-Q40-2" I11.4 1#AFE filter Fan "14.A-Q40" I11.7 2#AFE filter Fan "16.A-Q40" I11.5 2#AFE Fan "16.A-Q40-2" Fault_12 Fault_13 Fault_14 Fault_15 M3.0 GC Acknowledg e Puls 800ms "Acknowled ge Puls 800ms" Ack

6 AckMem_0 AckMem_1 AckMem_2 AckMem_3 AckMem_4 AckMem_5 AckMem_6 AckMem_7 AckMem_8 AckMem_9 AckMem_10 AckMem_11 AckMem_12 AckMem_13 AckMem_14 AckMem_15

7 Network: 2 EN DB4 FB1 Block" ENO M C-K01 on fault "M 105.0" Fault_0 M C-K01 off fault "M 105.1" Fault_1 M65.4 Main hoist 1 Brakeconta ctor -K71 on failure "M 65.4" Fault_2 M65.5 Main hoist 1 Brakeconta ctor -K71 off failure "M 65.5" Fault_3 M35.4 Main hoist 2 Brake contactor -K72 on failure "M 35.4" Fault_4 M35.5 Main hoist 2 Brake contactor -K72 off failure "M 35.5" Fault_5 M C-K03 on fault "M 46.6" Fault_6 Out_0 Out_1 Out_2 Out_3 Out_4 Out_5 Out_6 Out_7 Out_8 Out_9 Out_10 Out_11 M " M " M " M " M " M " M " M " M " M " M " M " DB600.

8 M C-K03 off fault "M 46.7" Fault_7 M A-Q1 on fault "M 231.2" Fault_8 M A-Q1 off fault "M 231.3" Fault_9 M A-Q1 on fault "M 231.4" Fault_10 M A-Q1 off fault "M 231.5" Fault_11 I78.0 Fuse For 1# AFE "21.A-F1/ F2" Fault_12 Out_12 Out_13 Out_14 Out_15 DBX396.0 DB600. DBX396.4 DB600. DBX396.2 M " I78.4 Fuse For 1# AFE "22.A-F1/ F2" Fault_13 I10.0 AFE Switchover Switch "15.A-F1/ F2" Fault_14 M45.0 Aux. Hoist Brakeconta ctor -K72 on failure "M 45.0" Fault_15 M3.0 GC Acknowledg e Puls 800ms "Acknowled ge Puls

9 800ms" Ack AckMem_0 AckMem_1 AckMem_2 AckMem_3 AckMem_4 AckMem_5 AckMem_6 AckMem_7 AckMem_8 AckMem_9 AckMem_10

10 AckMem_11 AckMem_12 AckMem_13 AckMem_14 AckMem_15

11 Network: 3 T204 GC Enable Fault sensing from Station = 10.M ET 7 明 / 插座? 涞缦 +11F20 +11F20 "T 204" EN DB5 FB1 Block" ENO I22.4 M Auxiliary "10.A-Q1" I22.5 Auxiliary / system "10.A-Q3" Fault_0 Fault_1 M212.5 AFE1 Communicat ion Fault station 14 "M 212.5" Fault_2 M212.7 AFE2 Communicat ion Fault station 16 "M 212.7" Fault_3 Out_0 Out_1 Out_2 Out_3 Out_4 Out_5 M " M " M " M " M " M #AFE MCB Closed fault to wincc 001" M45.1 Aux. Hoist Brakeconta ctor -K72 off failure "M 45.1" Fault_4 M C-K20 on fault "M 232.2" Fault_5 Out_6 Out_7 M #AFE MCB open fault to wincc 002" M " M759.2

12 M12.1 Only AFE1 selected for switch on "M 12.1" M12.2 Only AFE2 selected for switch on "M 12.2" M12.3 Select AFE1&AFE2 for switch on "M 12.3" I2.0 UpS Bybass Switch "12.A-S1-1" NOT I2.1 UpS Bybass Switch "12.A-S1-2" M C-K20 off fault "M 232.3" Fault_6 Fault_7 M M ET200M Communicat ion Fault station 3 "M 213.2" Fault_8 M M ET200M Communicat ion Fault station 7 "M 213.6" Fault_9 M M ET200M Communicat ion Fault station 8 "M 213.7" Fault_10 Fault_11 Out_8 Out_9 Out_10 Out_11 Out_12 Out_13 Out_14 Out_15 475" M " M " M " M " M " M " M " I2.2 UpS Bybass Switch "12.A-S2-1" I2.3 UpS Bybass Switch "12.A-S2-2" Fault_12 M522.2 Aux. Hoist SIMOVERT STW 2.2 Overspeed (0) "M 522.2" Fault_13

13 M521.0 Aux. Hoist SIMOVERT STW 1.8 No setpoint/a ctual value deviation detected "M 521.0" Fault_14 I8.4 2#AFE "12.A-F32" I11.6 2#AFE "16.A-Q20/ Q12" M201.7 LVDB L2DP Communicat ion Fault station converter AFE 2 receive "M 201.7" Fault_15 M3.0 GC Acknowledg e Puls 800ms "Acknowled ge Puls 800ms" Ack

14 AckMem_0 AckMem_1 AckMem_2 AckMem_3 AckMem_4 AckMem_5 AckMem_6 AckMem_7 AckMem_8 AckMem_9 AckMem_10 AckMem_11 AckMem_12 AckMem_13 AckMem_14 AckMem_15

15 Network: 4 T200 GC Enable Fault sensing from Station = 12.M ET 3 辅助配电系统 +11F22 "T 200" EN DB6 FB1 Block" ENO I3.5 General "12.A-Q10" Fault_0 Out_0 Out_1 M " M " I6.3 Main/Auxil iary Trolley Switchover Cubicle "12.A-F16" I8.2 Auxiliary Hoist/Gant ry Switchover Cubicle "12.A-F17" I8.3 Auxiliary distribute Cubicle "12.A-F19" Fault_1 Fault_2 Fault_3 Out_2 Out_3 Out_4 Out_5 Out_6 Out_7 Out_8 Out_9 M " M " M " M " M " M " M " M " I5.0 M i M765.2

16 Main Hoist Circuit "12.A-F21" I5.6 PLC Cubicle "12.A-F43" I6.1 Auxiliary distribute Cubicle ET200 "12.A-F44" I4.4 Main Trolley Circuit "12.A-F22" I4.1 Gantry Circuit "12.A-F24" I4.2 Auxiliary Trolley Circuit "12.A-F23" I4.5 Auxiliary Hoist Circuit "12.A-F25" I4 6 Fault_4 Fault_5 Fault_6 Fault_7 Fault_8 Fault_9 Fault_10 Out_10 523" Out_11 Out_12 Out_13 Out_14 Out_15 M " M " M " M " M "

17 I4.6 PLC "12.A-F37" I5.1 Main PLC Cubicle "12.A-F38" I5.2 Inverter "12.A-F26" I5.3 Cabin PLC Cubicle "12.A-F39" I6.5 1#AFE "12.A-F27" M3.0 GC Acknowledg e Puls 800ms "Acknowled ge Puls 800ms" Fault_11 Fault_12 Fault_13 Fault_14 Fault_15 Ack

18 AckMem_0 AckMem_1 AckMem_2 AckMem_3 AckMem_4 AckMem_5 AckMem_6 AckMem_7 AckMem_8 AckMem_9 AckMem_10 AckMem_11 AckMem_12 AckMem_13 AckMem_14 AckMem_15

20 Network: 5 T200 GC Enable Fault sensing from Station = 12.M ET 3 辅助配电系统 +11F22 "T 200" EN DB7 FB1 Block" ENO I8.4 2#AFE "12.A-F32" Fault_0 Out_0 Out_1 M " M " I11.6 2#AFE "16.A-Q20/ Q12" Fault_1 Out_2 Out_3 M " M " I12.1 Main TransForme r MCB On "13T1-MCB- ON" Fault_2 Out_4 Out_5 M " M " I12.7 Auxiliary TransForme r MCB On "13T2-MCB- ON" Fault_3 Out_6 Out_7 M " M " I11.1 Main TransForme r over temperatur e trip "13T1-TP" Fault_4 Out_8 Out_9 M " M " I12.5 Auxiliary M761.4

21 TransForme r over temperatur e trip "13T2-TP" Fault_5 Out_10 493" Out_11 M " I1.3 2#AFE Fault "12.C-K13" I1.4 1#AFE Fault "12.C-K12" I7.2 1#AFE Fan lighting "12.A-F2" Fault_6 Fault_7 Fault_8 Out_12 Out_13 Out_14 Out_15 M " M " M " I7.3 2#AFE Fan lighting "12.A-F3" Fault_9 I0.7 Exterior "12.M-F47" Fault_10 I113.5 Exterior 24V "92.M-F1" Fault_11 I21.7 ET200 Station working "10.M- ET200 OK" Fault_12 I1.7 ET200 Station working "12.M- ET200 OK" Fault_13 I107.7 ET200

22 ET200 Station working "92.M- ET200 OK" Fault_14 Fault_15 M3.0 GC Acknowledg e Puls 800ms "Acknowled ge Puls 800ms" Ack AckMem_0 AckMem_1 AckMem_2

23 AckMem_3 AckMem_4 AckMem_5 AckMem_6 AckMem_7 AckMem_8 AckMem_9 AckMem_10 AckMem_11 AckMem_12 AckMem_13 AckMem_14 AckMem_15

24 Network: 6 T201 GC Enable Fault sensing from Station = 20.M ET 4 主起升联锁柜 +11F50 "T 201" I5.0 Main Hoist Circuit "12.A-F21" EN DB8 FB1 Block" ENO I76.3 Main Hoist Up Emergency Limited Switch Relay 1 "20.C-K33" M23.3 Main hoist 1 no overspeed "M 23.3" M33.3 Main hoist 2 no overspeed "M 33.3" Fault_0 Fault_1 Fault_2 Out_0 Out_1 Out_2 Out_3 Out_4 Out_5 Out_6 Out_7 M " M " M " M " M " I6.5 1#AFE "12.A-F27" I6.5 CB F I11.3 1#AFE "14.A-Q20/ Q12" I11.3 1#AFE M203.6 LVDB L2DP Communicat ion Fault station converter AFE 1 send "M 203.6" M201.6 LVDB L2DP Communicat ion Fault i Fault_3 Out_8 Out_9 Out_10 Out_11 Out_12 Out_13 Out_14 Out_15

25 1#AFE "12.A-F27" 1#AFE "14.A-Q20/ Q12" station converter AFE 1 receive "M 201.6" Fault_4 Fault_5 Fault_6 Fault_7 Fault_8 Fault_9 Fault_10 Fault_11 Fault_12 Fault_13 Fault_14 Fault_15 M3.0 GC Acknowledg e Puls 800ms "Acknowled ge Puls 800ms" Ack

26 AckMem_0 AckMem_1 AckMem_2 AckMem_3 AckMem_4 AckMem_5 AckMem_6 AckMem_7 AckMem_8 AckMem_9 AckMem_10 AckMem_11 AckMem_12 AckMem_13 AckMem_14 AckMem_15

27 Network: 7 T203 GC Enable Fault sensing from Station = 40.M ET 6 车 / 副起? +11F52 +11F52 "T 203" I4.5 Auxiliary Hoist Circuit "12.A-F25" EN DB11 FB1 Block" ENO I97.4 Auxiliary Hoist Up Emergency Limited Switch "40.C-K49" I97.7 Auxiliary Hoist Up Emergency Limited Switch "40.C-K50" Fault_0 Fault_1 Out_0 Out_1 Out_2 Out_3 Out_4 Out_5 M " M " M " I98.6 Auxiliary Hoist overspeed Relay "40.C-K45" Fault_2 Out_6 Out_7 Out_8 Out_9 Fault_3 Out_10 Fault_4 Out_11 Fault_5 Out_12 Fault_6 Out_13 Fault_7 Out_14 Fault_8 Out_15 Fault_9 Fault_10

28 Fault_11 Fault_12 Fault_13 Fault_14 Fault_15 M3.0 GC Acknowledg e Puls 800ms "Acknowled ge Puls 800ms" Ack AckMem_0 AckMem_1

29 AckMem_2 AckMem_3 AckMem_4 AckMem_5 AckMem_6 AckMem_7 AckMem_8 AckMem_9 AckMem_10 AckMem_11 AckMem_12 AckMem_13 AckMem_14 AckMem_15

List of Attachments (including a total number of pages in each attachment): 附件清单 ( 含每个附件的总页数 ): - Photos documentation (1 page) - 产品图片 (1 页 )

age 2 of 13 Report No. 17NS05043 01001 List of Attachments (including a total number of pages in each attachment): 附件清单 ( 含每个附件的总页数 ): - hotos documentation (1 page) - 产品图片 (1 页 ) Summary of testing: 测试信息概要