REPAIR PARTS CATALOG FOR

Transcription

1 REPAIR S CATALOG FOR SUNNEN VERTICAL SINGLE STROKE HONING MACHINE MODEL: VSS 64, VSS , VSS 84, & VSS THIS CATALOG COVERS THE ABOVE MODEL BEGINNING WITH SERIAL 1075 and Up. VSS, SINGLE STROKE HONING, SUNNEN, AND THE SUNNEN LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY. SUNNEN PRODUCTS COMPANY 7910 MANCHESTER ROAD ST. LOUIS, MO 63143, U.S.A. PHONE: X-VSS-6008C

2 Like any machinery, this equipment may be dangerous if used improperly. Be sure to read and follow instructions for operation of equipment.

3 INTRODUCTION Illustrations show all major components in exploded detail. Item numbers on each illustration are keyed to the corresponding parts list, providing a descriptive identification of each part. The parts lists include assemblies as well as detail parts. An item listed without a part number can be obtained as a component of the complete assembly of which it is a part. Standard hardware items are listed with complete descriptions, such as Item 29 below. These may be purchased at your local hardware store, but it is important to replace an item with one having the same dimensions as the original. In some places brand names and part numbers are shown. These may change depending upon availability. Sunnen Products Company reserves the right to make changes, without notice, to materials, specifications, colors, designs and accessories included with units. HOW TO ORDER When ordering replacement parts be sure to include the following information to ensure prompt shipment of correct parts: 1. The part number and description of each part desired, obtained from this parts catalog. 2. The quantity of each part desired. 3. The voltage, frequency and phase, when ordering electrical parts. 4. The model and serial number of the machine, obtained from the name plate, where there is any question concerning a part. HOW TO USE THIS S LIST Step 1. Locate desired part on illustration. Note item number. Step 2. Locate item number in the parts list. Step 3. If the item has a part number listed, order by part number and the description. A part number in light face type indicates that it is a component of the last preceding part number in bold face type. Step 4. If no number is listed, order the part number of the unit of which the desired part is a component. ORDER ONLY BY AND NOT by item number. NOTE: In this manual, parts may be followed by (For CE Machines) or (For Non-CE Machines) to denote domestic machines from exported machines. The CE version is constructed to meet the requirements of the European market, and is available to any customer. Step Step 2. Step 3. Step 4. 1 MVH-4499A 1...Spindle Cap includes 2 PHSM Screw (M6 x 1 x 16 SHCS) 3 PHW Washer (M6) 4 MVH Inner Spindle Nose 14 PEM-870A 1...Cable Carrier includes 15 PEM Cable Carrier Bracket 16 PEM Cable Carrier Bracket 17 PHSM Screw (M3 x 0,5 x 5mm FHCS) iii

4 GENERAL INFORMATION The Sunnen equipment has been designed and engineered for a wide variety of parts within the capacity and limitation of the equipment. With proper care and maintenance this equipment will give years of service. READ THE FOLLOWING INSTRUCTIONS CAREFULLY AND THOROUGHLY BEFORE UNPACKING, INSPECTING, OR INSTALLING THIS EQUIPMENT. IMPORTANT: Read any supplemental instructions BEFORE installing this equipment. These supplemental instructions give you important information to assist you with the planning and installation of your Sunnen equipment. Sunnen Technical Service Department is available to provide telephone assistance for installation, programming, & troubleshooting of your Sunnen equipment. All support is available during normal business hours, 8:00 AM to 4:30 PM Central Time. Emergency breakdown support is available on a 24 hour / 7 day basis. Review all literature provided with your Sunnen equipment. This literature provides valuable information for proper installation, operation, and maintenance of your equipment. Troubleshooting information can also be found within the Instructions. If you cannot find what you need, call for technical support. Where applicable, programming information for your Sunnen equipment is also included. Most answers can be found in the literature packaged with your equipment. Help us help you. When ordering parts, requesting information, or technical assistance about your equipment, please have the following information available: Have ALL MANUALS on hand. The Customer Services Representative or Technician will refer to it. Have Model Number and Serial Number printed on your equipment Specification Nameplate. Where Applicable: Have Drive model and all nameplate data. Motor type, brand, and all nameplate data. For Troubleshooting, additional information may be required: Power distribution information (type - delta, wye, power factor correction; other major switching devices used, voltage fluctuations) Installation Wiring (separation of power & control wire; wire type/class used, distance between drive and motor, grounding). Use of any optional devices/equipment between the Drive & motor (output chokes, etc.). For fast service on your orders call: Sunnen Automotive Customer Service toll free at: Sunnen Industrial Customer Service toll free at: Customers outside the USA, contact your local authorized Sunnen Distributor. Additional information available at: or sunnen@sunnen.com NOTE: Sunnen reserves the right to change or revise specifications and product design in connection with any feature of our products contained herein. Such changes do not entitle the buyer to corresponding changes, improvements, additions, or replacements for equipment, supplies or accessories previously sold. Information contained herein is considered to be accurate based on available information at the time of printing. Should any discrepancy of information arise, Sunnen recommends that user verify the discrepancy with Sunnen before proceeding. ESD PREVENTION REVIEW Let's review the basics of a sound static control system and its effective implementation. First, in the three step plan: 1. Always ground yourself when handling sensitive components or assemblies. 2. Always use a conductive or shielded container during storage or transportation. These materials create a Faraday cage which will isolate the contents from static charges. 3. Open ESD safe containers only at a static safe work station. At the static safe work station, follow these procedures before beginning any work: A. Put on your wrist strap or foot grounding devices. B. Check all grounding cords to make sure they are properly connected to ground, ensuring the effective dissipation of static charges. C. Make sure that your work surface is clean and clear of unnecessary materials, particularly common plastics. D. Anti-static bubble wrap has been included for use at the machine when an ESD safe workstation is not available. You are now properly grounded and ready to begin work. Following these few simple rules and using a little common sense will go a long way toward helping you and your company in the battle against the hazards of static electricity. When you are working with ESD sensitive devices, make sure you: GROUND ISOLATE NEUTRALIZE iv

5 SUNNEN LIMITED PRODUCT WARRANTY Sunnen Products Company and its subsidiaries (SPC) warrant that all new SPC honing machines, gaging equipment, tooling, and related equipment will be free of defects in material and/or workmanship for a period of one year from the date of original shipment from SPC. Upon prompt notification of a defect during the one-year period, SPC will repair, replace, or refund the purchase price, with respect to parts that prove to be defective (as defined above). Any equipment or tooling which is found to be defective from improper use will be returned at the customer's cost or repaired (if possible) at customer's request. Customer shall be charged current rates for all such repair. Prior to returning any SPC product, an authorization (RMA#) and shipping instructions must be obtained from the Customer Service Department or items sent to SPC will be returned to the customer. Warranty Limitations and Exclusions This Warranty does not apply to the following: Normal maintenance items subject to wear and tear: (belts, fuses, filters, etc). Damages resulting from but not limited to: Shipment to the customer (for items delivered to customer or customer's agent F.O.B., Shipping Point) Incorrect installation including improper lifting, dropping and/or placement Incorrect electric power (beyond +/- 10% of rated voltage) including intermittent or random voltage spikes or drops Incorrect air supply volume and/or pressure and/or contaminated air supply Electromagnetic or radio frequency interference from surrounding equipment (EMI, RFI) Storm, lightning, flood or fire damage Failure to perform regular maintenance as outlined in SPC manuals Improper machine setup or operation causing a crash to occur Misapplication of the equipment Use of non-spc machines, tooling, abrasive, fixturing, coolant, repair parts, or filtration Incorrect software installation and/or misuse Non-authorized customer installed electronics and/or software Customer modifications to SPC software THE LIMITED WARRANTY DESCRIBED HEREIN IS EXPRESSLY IN LIEU OF ALL ANY OTHER WARRANTIES. SPC MAKES NO REPRESENTATION OR WARRANTY OF ANY OTHER KIND, EXPRESS OR IMPLIED, WHETHER AS TO MERCHANTABILITY, FITNESS FOR A ICULAR PURPOSE OR ANY OTHER MATTER. SPC IS NOT RESPONSIBLE FOR THE IMPROPER USE OF ANY OF ITS PRODUCTS. SPC SHALL NOT BE LIABLE FOR DIRECT, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO: LOSS OF USE, REVENUE, OR PROFIT. SPC ASSUMES NO LIABILITY FOR PURCHASED S PRODUCED BY OTHER MANUFACTURERS WHO EXTEND SEPARATE WARRANTIES. REGARDLESS OF ANY RIGHTS AFFORDED BY LAW TO BUYER, SPC's LIABILITY, IF ANY, FOR ANY AND ALL CLAIMS FOR LOSS OR DAMAGES WITH RESPECT TO THE PRODUCTS, AND BUYER'S SOLE AND EXCLUSIVE REMEDY THEREFORE, SHALL IN ALL EVENTS BE LIMITED IN AMOUNT TO THE PURCHASE PRICE OF THAT PORTION OF THE PRODUCTS WITH RESPECT TO WHICH A VALID CLAIM IS MADE. Shipping Damages Except in the case of F.O.B., Buyer's destination shipments, SPC will not be liable for any settlement claims for obvious and/or concealed shipping damages. The customer bears the responsibility to unpack all shipments immediately and inspect for damage. When obvious and/or concealed damage is found, the customer must immediately notify the carrier's agent to make an inspection and file a claim. The customer should retain the shipping container and packing material. SUNNEN SOFTWARE LICENSE AGREEMENT This document is a Legal Agreement between you, as user and licensee (Licensee), and Sunnen Products Company (SPC) with respect to preprogrammed software (Software) provided by SPC for use on SPC Equipment. By using the Software, you, as Licensee, agree to become bound by the terms of this Agreement. In consideration of payment of the license fee (License Fee) which is part of the price evidenced by your receipt (Receipt), SPC grants to you as Licensee a non-exclusive right, without right to sub-license, to use the particular copy of the SPC Software licensed hereunder only on the particular equipment sold with the Software. SPC reserves all rights including rights not otherwise expressly granted, and retain title and ownership to the Software including all subsequent copies or updates in any media. The Software and all accompanying written materials are covered by copyrights owned by SPC. If supplied on removable media (floppy disk), you, as Licensee, may copy the Software only for back up purposes; or you may request that SPC copy the Software for you for the same purposes. All other copying of the Software or of the accompanying written materials is expressly forbidden and is in violation of the Agreement. The Software and accompanying written materials (including the user's manual, if any) are provided in an "as is" condition without warranty of any kind including the implied warranties of merchantability and fitness for a particular purpose, even if SPC has been advised of this purpose. SPC specifically does not warrant that it will be liable as a result of the operation of the Software for any direct, indirect, consequential or accidental damages arising out of the use of or inability to use such product even if SPC has been advised of the possibility of such use. It is recognized that some states do not allow the exclusion or limitation of liability for consequential or accidental damages and to the extent this is true, the above limitations may not apply. Any alteration or reverse engineering of the software is expressly forbidden and is in violation of this agreement. SPC reserves the right to update the software covered by this agreement at any time without prior notice and any such updates are covered by this agreement. v

6 SAFETY INSTRUCTIONS READ FIRST This machine, like any equipment, may be dangerous if used improperly. Please read all warnings and instructions before attempting to use this machine. Always disconnect power at main enclosure before servicing machine. 1 Always wear eye protection when operating this machine. NEVER open or remove any machine cover or protective guard with power "ON." Always disconnect power at main enclosure before servicing this equipment. 1 DO NOT attempt any repair or maintenance procedure beyond those described in this book. Contact your Sunnen Field Service Engineer or Technical Services Representative for repairs not covered in these instructions. Due to the wide variety of machine configurations, all possibilities cannot be described in these instructions. Instructions for safe use and maintenance of optional equipment ordered through Sunnen, will be provided through separate documentation and/or training provided by your Sunnen Field Service Engineer or Technical Services Representative. DO NOT attempt to defeat any safety device on this machine or on any of the optional equipment. If specially built automation components are added to this system, be sure that safety is not compromised. If necessary, obtain special enlarged work area safety system from Sunnen Products Co. Indicates CE version ONLY. 1 DO NOT touch electrical components until main input power has been turned off and CHARGE lamps are extinguished. WARNING: The capacitors are still charged and can be quite dangerous. vi

7 CONTENTS PAGE Introduction... iii How To Order... iii How To Use This Parts List... iii General Information... iv ESD Prevention Review... iv Limited Product Warranty... v Sunnen Software License Agreement... v General Safety Instructions... vi Contents... 1 SECTION I - BASIC MACHINE A Base Assembly Module (VSS2000)... 2 B Index Table Module (VSS2500)... 4 C Guard Module (1 of 3) (VSS8000)... 6 D Guard Module (2 of 3) (VSS8000)... 8 E Guard Module (3 of 3) (VSS8000)... 9 F Operator Assembly (VSS2010) SECTION II - SINGLE STROKE HONING COLUMN G Single Stroke Honing Column (1 of 3) (VSS4040) H Single Stroke Honing Column (2 of 3) (VSS4040) I Single Stroke Honing Column (3 of 3) (VSS4040) J Spindle Motor (VSS4040) K 4-Spindle Carriage Assembly (VSS4040) SECTION III - ELECTRICAL L Electrical Enclosure Assembly (VSS6000X) M Panel Assembly (VSS6010) N Overlay Extension Assembly (VSS6100) O Braking Resistor Assembly (VSS6020E) P Cables SECTION IV - ACCESSORIES & OPTIONAL EQUIPMENT Q Standpipe Assembly (VSS2060) R Adjustable Spindle Nose (Opt.)(VSS9110) S Floating Spindle Nose (Opt.)(VSS9115) T Fluoresecent Light Kit (Opt.)(VSS6170) VSS, SINGLE STROKE HONING, SUNNEN, AND THE SUNNEN LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY. Copyright 2010 by Sunnen Products Company Printed in U.S.A. Page 1

8 SECTION I - BASIC MACHINE FIGURE A BASE ASSEMBLY MODULE VSS-2000 Page 2

9 S LIST COVERING FIGURE A SECTION I BASIC MACHINE - - VSS-2000 Ref....Base Assembly Module includes 1 VSS Base 2 PHM Leveling Pad 3 VSS Fork Plate 4 PHWM Lockwasher (M8) 5 PHSM Screw (M8 x 1,25 x 30mm HHCS) 6 PEC Flexible Conduit Connector 7 VSS Cable Cover 8 VSS Motor Cover 9 PHSM Screw (M6 x 1,0 x 12mm SHCS) 10 PHWM Lockwasher (M6) 11 PHWM Flatwasher (M6) 12 POR O-Ring 13 POR O-Ring 14 VSS Operator Assembly (See Fig. F) 15 PHSM Screw (6 x 1,0 x 12mm BHCS) 16 POR O Ring 17 VSS Return Barb Assemble 18 PHSM Screw, (M6 x 1m0 x 16mm SHCS) 19 VSS Supply Hose Barb 20 VSS Top Back Panel 21 PHSM Screw (M6 x 1m0 x 12mm BHCS) 22 VSS Center Back Panel 23 VSS Bottom Back Panel 24 VSS Base Guard 25 VSS Cable Tray 26 VSS Standpipe Assembly (used with 4 spindle carriage) (See Fig. Q) Gasket Page 3

10 SECTION I BASIC MACHINE a VSS-2500G FIGURE B INDEX TABLE MODULE Page 4

11 S LIST COVERING FIGURE B SECTION I BASIC MACHINE - - VSS Ref....Index Table Module, 6 Station includes items VSS Ref....Index Table Module, 8 Station includes items VSS Work Area Base Plate (3, 4, 6 Station) 1 VSS Work Area Base Plate (8 Station) 2 PHPM Dowel Pin (M16 x 40mm, Type D) 3 PHWM Lockwasher (M16) 4 PHSM Screw (M16 x 2,0 x 50mm HHCS) 5 VSS Riser Block 6 PHPM Dowel Pin 7 PHSM Screw (M10 x 1,5 x 16mm SHCS) 8 VSS Riser Block Stop 9 PHSM Screw (M6 x 1,0 x 16mm SHCS) 10 PHWM Flatwasher (M6) 11 VSS Motor Shield Gasket 12 VSS Gasket Spacer 13 VSS Riser Block 14 VSS Index Table, 6 Station 14 VSS Index Table, 8 Station 15 VSS Motor Shield 16 VSS Motor 16a PMO DC Brush 17 PHWM Lockwasher (M6) 18 PHSM Screw (M6 x 1,0 x 20mm SHCS) 19 PHWM Flatwasher (M8) 20 PHWM Lockwasher (M8) 21 PHSM Screw (M8 x 1,25 x 70mm SHCS) 22 VSS Motor Shield Ring 23 PHSM Screw (M5 x 0,8 x 12mm SHCS) 24 VSS Knob 25 PHSM Setscrew (M5 x 0,8 x 12mm SHSS) 26 VSS Limit Switch Bracket 27 PHS Screw (1/4-20 x 1/2 SHCS) 28 PES Modular Prox Switch (24V, 12mm) 29 PEC Cord Grip 30 PPP Nipple 31 PPP Elbow 32 PPP Nipple 33 PPP Tee 34 PPP Plug 35 POR O-Ring 36 VSS Vent Cover 37 VSS Tooling Plate Support 38 PHNM Nut (M16) 39 PHSM Screw 40 PHWM Flatwasher (M5) 41 VSS Splash Skirt Assembly 42 VSS Tooling Plate (6 Station ) 42 VSS Tooling Plate (8 Station ) 43 PHPM Dowel Pin (M8 x 32mm) 44 PHWM Flatwasher (M8) 45 PHSM Screw (M8 x 1,25 x 20mm SHCS) 46 PHW Flatwasher 47 VSS Gasket 48 VSS Tooling Plate Cap 49 PPPM Hex Socket Pipe Plug 50 VSS Sight Glass Support 51 PHWM Lockwasher (M5) 52 PHWM Flatwasher (M5) Page 5

12 SECTION I BASIC MACHINE FIGURE C GUARD MODULE (1 of 3) VSS Page 6

13 S LIST COVERING FIGURE C SECTION I BASIC MACHINE Ref....Guard Module (1 of 3) includes 1 VSS Right Guard Panel 2 VSS Left Guard Panel 3 VSS Side Panel Weather Stripping Gasket Gasket 7 VSS Corner Seal 8 PHSM Screw (M8 x 1,25 x 20mm SHCS) 9 PHWM Lockwasher (M8) 10 PHWM Flatwasher (M8) 11 VSS Top Door Frame Member 12 VSS Rear Frame Member 13 PHNM Nut, Insert (M8 x 1,8mm) 14 VSS Switch Spacer 15 PES Safety Interlock Switch 16 PEC Strain Relief Connector 17 PHSM Screw (HHCS) 18 PHWM Flatwasher (M5) 19 PHWM Lockwasher (M5) 20 PHNM Nut, Hex (M5 x 0,8mm) 21 ECA Hinge 22 VSS Nut Plate 23 PHSM Screw (M8 x 1,0 x 30mm SHCS) 24 PHNM Nut (M6 x 1,0mm, Hex) Page 7

14 SECTION I BASIC MACHINE VSS FIGURE D GUARD MODULE (2 of 3) S LIST COVERING FIGURE D Ref....Guard Module (2 of 3) includes 1 VSS Front Door 2 PHNM Nut, Insert (M5 x 1,8mm) 3 ECA Hinge 4 VSS Nut Plate 5 VSS Front Pane 6 VSS Door Handle 7 PHSM Screw (M6 x 1,0 x 16mm SHCS) 8 PHM Sealing Strip 9 VSS Detent Bracket 10 VSS Detent Roller 11 MHS Pin 12 VSS Leaf Spring 13 PHSM Screw (M5 x 0,8 x 12mm SHCS) 14 PHWM Lockwasher (M5) 15 PHWM Flatwasher (M5) 16 PEM Safety Key 17 PHSM Screw (M5 x 0,8 x 12mm FHCS) Page 8

15 SECTION I BASIC MACHINE FIGURE E GUARD MODULE (3 of 3) 3 VSS S LIST COVERING FIGURE E Ref....Guard Module (3 of 3) includes 1 VSS Lower Work Area Guard 2 VSS Rack 3 VSS Glide Strip 4 PHSM Screw (M5 x 0,8 x 20mm SHCS) 5 PHWM Lockwasher (M5) 6 PHNM Nut, Hex (M5 x 0,8mm) 7 PHSM Screw (M5 x 0,8 x 16mm SHCS) 8 PHWM Flatwasher (M5) 9 VSS Adjustable Work Area Guard 10 VSS Pivot 11 VSS Right Pawl 12 VSS Left Pawl 13 PHSM Screw (M6 x 1,0 x 25mm SHCS) 14 PHWM Flatwasher (M6) 15 PHWM Washer (M6) 16 PHNM Nut, Hex (M6) 17 VSS Side Tray Page 9

16 SECTION I BASIC MACHINE C 5 SECTION B-B C SECTION C-C DETAIL VSS-2010 FIGURE F OPERATOR ASSEMBLY S LIST COVERING FIGURE F - - VSS-2010 Ref....Operator Assembly includes 1 PEM Wire & Cable Marking Label 2 VSS Operator Cover Assembly 3 PEM Yellow Legend Plate (60mm) 4 PES Pushbutton, Red Mushroom 5 KGM Start Cycle Push Button 6 PES Contact, NO Screw Term. 7 PES Contact, NC Screw Terminal 8 MB O-Ring 9 PEM Mounting Collar, Die Cast 10 PHNM Nut 11 PHNM Nut (M5 x 0,8mm Hex) 12 PHSM Screw (M6 x 1,0 x 16mm BHCS) 13 PHWM Spring Washer Page 10

17 NOTES Page 11

18 SECTION II - SINGLE STROKE HONING COLUMN VSS FIGURE G SINGLE STROKE HONING COLUMN (1 of 3) Page 12

19 S LIST COVERING FIGURE G SECTION II SINGLE STROKE HONING COLUMN Ref....Single Stroke Honing Column (1 of 3) includes 1 VSS Lower Ball Screw Support 2 PBR Bearing 3 VSS Bearing Retainer 4 PHSM Screw (M8 x 1,25 x 40mm HHCS) 5 PHWM Lockwasher (M8) 6 PHSM Screw (M10 x 1,5 x 25mm SHCS) 7 VSS Ball Screw 8 PBR Bearing 9 MVH Ball Nut 10 PPPM Grease Fitting (45 Deg.) 11 VSS Top Plate 12 PHSM Screw (M10 x 1,5 x 25mm HHCS) 13 PHWM Lockwasher (M10) 14 PHSM Screw (M8 x 1,25 x 20mm HHCS) 15 PHWM Flatwasher (M8) 16 VSS Proximity Switch Bracket 17 VSS Proximity Switch Target 18 VSS Pivot Pin 19 PHSM Screw, Flat (M3 x 0,5 x 8mm SHCS) 20 PHWM Lockwasher (M3) 21 PHNM Nut, Hex (M3 x 0,5mm) 22 PES Modular Prox Switch (24V 12mm) 23 VSS DC Prox Cable 24 PHSM Screw (M8 x 1,25 x 30mm HHCS) 25 MVH Ball Screw Bearing Housing 26 PHSM Screw (M6 x 1,0 x 16mm SHCS) 27 VSS Spacer 28 MVH Ball Screw Pulley 29 VSS Motor Mounting Plate 30 PMO Motor (3/4 Hp) includes 30a PED Encoder 31 PEC Connector Conduit 32 PEM Sealing O-Ring w/retainer 33 PHN Locknut (1/2 NPT) 34 PHSM Screw (M6 x 1,0 x 20mm SHCS) 35 PHWM Lockwasher (M6) 36 PHWM Flatwasher (M6) 37 VSS Ball Screw Motor Pulley 38 VSS Shear Pin 39 PDB Timing Belt Page 13

20 SECTION II SINGLE STROKE HONING COLUMN VSS FIGURE H SINGLE STROKE HONING COLUMN (2 of 3) Page 14

21 S LIST COVERING FIGURE H SECTION II SINGLE STROKE HONING COLUMN Ref....Single Stroke Honing Column (2 of 3) includes 1 PHKM Parallel Key (6 x 6 x 20mm) 2 PEM Brake 3 PHSM Screw (M8 x 1,25 x 20mm HHCS) 4 PHWM Lockwasher (M8) 5 PHWM Flatwasher (M8) 6 VSS Belt Guard 7 VSS Safety Label 8 PES Proximity Switch 9 PHSM Screw (M6 x 1,0 x 12mm SHCS) 10 PHNM Nut, Hex (M6) 11 PHWM Flatwasher (M8) 12 VSS Proximity Switch Cable 13 PMO Motor (10 Hp) 14 VSS Motor Flange 15 PHSM Screw (M10 x 1,5 x 25mm HHCS) 16 PHWM Lockwashe (M10) 17 PHKM Parallel Key (10 x 8 x 40mm) 18 VSS Motor Gear 19 PHSM Setscrew (M8 x 1,25 x 16mm FPSS) 20 POR O-Ring 21 PHSM Screw (M8 x 1,25 x 40mm HHCS) 22 VSS Way Cover Clamp 23 PHSM Screw (M6 x 1,0 x 20mm SHCS) 24 PHWM Lockwasher (M6) 25 VSS Lower Way Cover Bracket 26 PHNM Nut, Self Clinching (M6 x 1,0mm) 27 VSS Upper Way Cover Bracket 28 VSS Way Cover 29 VSS Way Cover 30 PHSM Screw (M6 x 1.0 x 10mm SHCS) 31 PHSM Setscrew (M12 x 1.75 x 25mm SHSS) Page 15

22 SECTION II SINGLE STROKE HONING COLUMN VSS FIGURE I SINGLE STROKE HONING COLUMN (3 of 3) S LIST COVERING FIGURE I Page Ref....Single Stroke Honing Column (3 of 3) includes 1 VSS Column 2 PHNM Nut, Insert (M8 x 1,8mm) 3 PHSM Screw (M4 x 0,7 x 30mm SHCS) 4 VSS Carriage Stop 5 PHSM Screw (M8 x 1,25 x 20mm HHCS) 6 PHNM Nut, Hex (M6 x 1,0mm) 7 VSS Guide Rail 8 PBR-305A 4...Runner Block includes Fitting 10 VSS Spindle Carriage (4-Spindles-6 Sta)(4040) 10 VSS Spindle Carriage (4-Spindles-8 Sta)(4045) 11 PNP Label 12 KN Drivescrew (#0 x 3/16) 13 PHSM Screw (M5 x 0,8 x 20mmSHCS) 14 PHWM Lockwasher (M5) 15 PHSM Screw (M6 x 1,0 x 45mm SHCS) 16 PHWM Lockwasher (M6) 17 PHWM Flatwasher (M6) 18 PHSM Screw (M16 X 2,0 X 120mm HHCS) 19 PHWM Lockwasher (M16) 20 PHWM Flatwasher (M16) 21 VSS Cover Plate 22 PHSM Screw (M5 x 0,8 x 12mm Phillip Pan Hd.) N/S VSS Column Riser Kit, 200mm (Optional)

23 SECTION II SINGLE STROKE HONING COLUMN VSS FIGURE J SPINDLE MOTOR S LIST COVERING FIGURE J Ref....Spindle Motor includes 1 PEC Straight Fitting 2 PEM Fitting Seal 3 PEM Locknut 4 PEM Cable Carrier (indicated 2 or 4 spindle carriage when ordering) 5 PEM Cable Carrier Bracket Set 6 PEM Cable Carrier Bracket Set 7 VSS Column Cable Carrier Base 8 VSS Motor Cable Carrier Base 9 PHSM Screw (M6 x 1,0 x 25mm SHCS) 10 PHWM Lockwasher (M6) 11 PHNM Nut, Hex (M6) 12 PHSM Screw (M6 x 1,0 x 16mm SHCS) 13 PEM Fan (240 Cfm) 14 PNP Electrical Decal 15 PHSM Screw (M4 x 0,7 x 16mm SHCS) 16 PHWM Flatwasher (M4) 17 PHWM Lockwasher (M4) 18 PHNM Nut, Hex (M4 X 0,7MM) 19 PEM Finger Guard 20 PHWM Flatwasher (M4) 21 MVH Terminal Cover 22 PHS Screw (#6-32 x 3/4in. PPHM) Page 17

24 SECTION II SINGLE STROKE HONING COLUMN FIGURE K 4-SPINDLE CARRIAGE ASSEMBLY VSS Page 18

25 S LIST COVERING FIGURE K SECTION II SINGLE STROKE HONING COLUMN - - VSS-4040 Ref....4-Spindle Carriage Assembly includes items VSS-4045 Ref....4-Spindle Carriage Assembly includes items VSS Spindle Shaft 2 VSS Spindle Flange 3 VSS Bottom Spacer 4 PHM Seal Ring 5 PBR Bearing 6 VSS Matched Spacer Set 7 VSS Top Spacer 8 PHSM Screw (M5 X 0,8 X 20mm SHCS) 9 PHM Seal 10 PHKM Parallel Key (6 x 6 x 20mm) 11 VSS Spindle Gear 12 PHNM Bearing Retaining Nut 13 VSS Idler Gear 14 PBR Bearing 15 VSS Idler Shaft 16 POR O-Ring 17 VSS Spacer 18 PHSM Screw (M6 x 1,0 x 75mm HHCS) 19 PPPM Hex Socket Pipe Plug 20 VSS Gear Case Gasket (4-Spindles-6 Sta.)(4040) 20 VSS Gear Case Gasket (4-Spindles-8 Sta.)(4045) 21 VSS Gear Case Cover (4-Spindles-6 Sta)(4040) 21 VSS Gear Case Cover (4-Spindles-8 Sta)(4045) 22 PHM Cap (50 x 15mm) 23 PHSM Screw (M6 x 1,0 x 20mm HHCS) 24 PHWM Lockwasher (M6) 25 PHWM Flatwasher (M6) 26 PFC Breather Vent 27 PFC Porthole View Gauge 28 VSS Fill Cap Page 19

26 SECTION III - ELECTRICAL COMPONENTS VSS-6000X FIGURE L ELECTRICAL ENCLOSURE ASSEMBLY Page 20

27 S LIST COVERING FIGURE L SECTION III ELECTRICAL COMPONENTS - - VSS-6000X Ref....Electrical Enclosure Assembly includes items VSS-6000E Ref....Electrical Enclosure Assembly includes items VSS-6000G Ref....Electrical Enclosure Assembly includes items VSS Enclosure 2 PHSM Screw (M10 x 1,5 x 25mm HHCS) 3 PEM Knock-Out Plug (27,8mm) 4 VSS Panel Assembly (See Fig. M) Gasket 6 VSS Overlay Extension Assembly (See Fig. N) 7 PHSM Screw (M6 x 1,0 x 20mm HHCS) 8 PHW Lockwasher (1/4) 9 PHWM Lockwasher (M6) 10 PHNM Nut, Hex (M6) 11 AG Flatwasher (3/8in.) 12 PEM Washer 13 PHWM Lockwasher (M10) 14 PHNM Locknut (M10 x 1,5mm) 15 PHSM Screw (M5 x 0,8 x 12mm PPHS) 16 PEM Outlet Filter 17 VSS-6020E 1...Braking Resistor Assembly 18 PHWM Flatwasher (M6) 19 VSS-6030E 1...Transformer Assembly (460V) 19 VSS-6030G 1...Transformer Assembly (400V) 20 PHSM Screw (M6 x 1,0 x 16mm SHCS) 21 VSS Conduit Gasket 22 PEC Strain Relief Connector 23 PEC Strain Relief Connector 24 VSS Conduit Plate 25 PHWM Lockwasher (M5) 26 PHSM Screw 27 PEM Filter Fan 28 PNP Label 29 PHWM Flatwasher (M10) 30 PEM Knockout Plug (22,5mm) 31 PEM Disconnect Handle 32 PEM Knock-Out Plug (34,9mm) 33 PEC Connector, Conduit 34 PEC Connector, Strain Relief 35 PEC Connector, Conduit 36 PEM O-Ring 37 PHN Locknut (1/2) 38 PEM O-Ring 39 PEM Locknut 40 CBL Cable 41 PHN Nut 42 PEM Washer 43 PHP Plug, Nylon Page 21

28 SECTION III ELECTRICAL COMPONENTS PE TB20 1DISC 1DB 1FU 2FU 3FU 1PS 1CB 2CB 13FU 14FU 15FU 4FU 5FU 6FU 7FU 1SR 1CR 2CR 1M 3CB 2M 3M 4M 3CR 8FU 9FU 10FU 11FU TB21 4CR 5CR 6CR 7CR 8CR TB22 9CR ICM5 1TMR 1DRV 73 TB23 2VFD 12FU 1VFD FIGURE M PANEL ASSEMBLY VSS-6010 Page 22

29 S LIST COVERING FIGURE M SECTION III ELECTRICAL COMPONENTS - - VSS-6010X Ref....Panel Assembly includes items VSS-6010E Ref....Panel Assembly includes items VSS-6010G Ref....Panel Assembly includes items VSS Subpanel Sheetmetal 2 PEM Distribution Block, 3 Pole 3 PEM Cover 4 PEF Fuse 5 PES Contactor NOT USED 7 PES Contact Block 8 PES Pneumatic Timer 9 PEM Fuseholder, Ultrasafe Class Cc 10 PEM Fuseholder 11 PED Power Supply (24V, 4.8A) 12 EC Spacer 13 PED Preventa Safety Relay 14 PES Relay K Line (2NO, 2NC) 15 PES Relay K Line (4 NO) 16 PES Aux Contact 17 PES Relay 18 PEM Relay Base 19 CBL Diode Assembly 20 PEM Time Meter (S.O.#) 21 PEM Time-Meter Din Rail Adapter 22 PES Circuit Breaker 23 VSS DC Table Drive 24 PHSM Screw (M5 x 0,8 x 16mm PPHS) 25 PHSM Screw (M4 x 0,7 x 25mm PPHS) 26 WDB Wiring Duct (2") 27 WDB Wiring Duct (2") 28 WDB Wiring Duct (2") 645mm NOT USED 30 WDB Wiring Duct (2") 315mm 31 WDB Wiring Duct (2") 505mm 32 WDB Wiring Duct (2)" 33 WCB Wiring Duct Cover (2") 34 WCB Wire Duct Cover (2") 35 WCB Wiring Duct Cover (2") 645mm 36 PED RFI/EMI AC Line Filter (500V, 33A) 37 WCB Wiring Duct Cover (2") 38 WCB Wiring Duct Cover (2") 505mm 39 WCB Wiring Duct Cover (2") 40 PEM Wire Duct Clip 41 DRB Din Rail (425mm) 42 DRB Din Rail (625mm) 43 PEM Wire & Cable Marking Label 44 DRB Din Rail (125mm) 45 PEM Retaining Clip For Miniature Relay 46 PED Diode For DC Contactor Coil (Parts continued on next page) Page 23

30 SECTION III ELECTRICAL COMPONENTS S LIST COVERING FIGURE M (Cont d) 47 PNP Electrical Decal 48 PET Terminal Block, Multiclamp 49 PET Terminal Block End Cap 50 VSS Tb 20 Assy. 51 VSS Tb 23 Assy. 52 PNP Ground Symbol Label 53 PET Ground Terminal NOT USED 55 PET Ground Terminal Block (6mm) 56 PEM End Stop 57 PES Disconnect Switch 58 PES Contactor (32A, 24V Coil) NOT USED 60 PED Variable Freq. Drive (10 Hp 460V) 61 PED Prog. Column Dr. (460V) 62 DRB Din Rail NOT USED NOT USED 65 PEF Fuse 66 PEF Fuse (8A) 67 PEF Fuse 68 PEF Fuse, Type 218 (1.0A) 69 PEF Fuse, Fast Acting Glass 70 PHSM Screw (M4 x 0,7 x 12mm PPHS) 71 PHSM Screw (M5 x 0,8 x 12mm PPHS) 72 PEF Fuse 73 F Converter, RS 232/485 Page 24

31 SECTION III ELECTRICAL COMPONENTS VSS-6100 FIGURE N OVERLAY EXTENSION ASSEMBLY S LIST COVERING FIGURE N - - VSS-6100 Ref....Overlay Extension Assembly includes 1 VSS Overlay Enclosure Assembly 2 PED LCD Display (640 x 200 Pixel ) 3 PHWM Lockwasher (M3) 4 PHSM Screw (M3 x 0,5 x 8mm SHCS) 5 PHNM Spacer 6 PEM Light Block, LED, White 7 PES Contact, NO PCB 8 PES Contact, NC PCB 9 PEM Adapting Pillar For PCB 10 PHSM Screw (3mm x 1 x 21 Plasti-Grip) 11 VSS CPU Board, Programmed N/A PED Control Borad Assembly 12 PNP Overlay 13 PES Selector Switch, 3 Position, RTC 14 PES Pushbutton 15 PES Pushbutton, Illuminated, White 16 PEM Pushbutton Cap, Extended Red 17 PES Pushbutton, Red Mushroom Page 25

32 SECTION III ELECTRICAL COMPONENTS VSS-6020 FIGURE O BRAKING RESISTOR ASSEMBLY S LIST COVERING FIGURE O Page VSS-6020 Ref....Braking Resistor Assembly includes 1 PEM Wire & Cable Marking Label 2 EC Bus Bar 3 EC Braking Resistor Cover 4 EC Braking Resistor Holder 5 KN Lockwasher (#10) 6 PED Resistor (75 Ohm, 250 W) 7 PED Resistor (100 Ohm, 250 W) 8 PED Resistor (200 Ohm, 250 W) 9 PHN Nut (#10-24 Hex) 10 PHS Bolt (#10-24 x 3/4in.) 11 PHW Flatwasher (#10) 12 PHWM Flatwasher (M6) 13 PNP Electrical Decal 14 PEM Snap Bushing 15 PHWM Flatwasher (M5) 16 PHSM Screw (M5 x 0,8 x 12mm PHTS)

33 SECTION III ELECTRICAL COMPONENTS P - CABLES N/A VSS Cable, Spindle Speed N/A VSS Cable, Spindle Torque N/A VSS Cable, Spindle RS485 N/A VSS Cable, Spindle Motor N/A VSS Cable, Column Torque N/A VSS Cable, Column RS485 N/A VSS Cable, DB9 Male N/A VSS Cable, Column Encoder N/A VSS Cable, Index Prox N/A VSS Cable, Home Prox N/A VSS Cable, Door Interlock N/A VSS Cable, Spindle Fan Page 27

34 SECTION IV - ACCESSORIES & OPTIONAL EQUIPMENT VSS-2060 FIGURE Q STANDPIPE ASSEMBLY S LIST COVERING FIGURE Q - - VSS-2060 Ref....Standpipe Assembly (4 Spindle Carriage) includes 1 PPPM Elbow (45 Deg.) 2 VSS Stand Pipe 3 VSS Snap Hose Assembly Page 28

35 SECTION IV ACCESSORIES & OPTIONAL EQUIPMENT VSS-9110 FIGURE R ADJUSTABLE SPINDLE NOSE (OPTIONAL) S LIST COVERING FIGURE R - - VSS-9110 Ref....Adjustable Spindle Nose (Optional) includes 1 MVH Spindle Nose 2 MVH Spindle Nose Seat 3 PHSM Setscrew (M8 x 0,75 x 16mm SHSS) 4 MVH Tool Adapter N/S VSS Runout Indicator V-Block N/S PHSM Screw (M4 x 0,7 x 20mm SHCS) N/S PHWM Lockwasher (M4) Page 29

36 SECTION IV ACCESSORIES & OPTIONAL EQUIPMENT VSS-9115 FIGURE S FLOATING TOOL HOLDER (OPTIONAL) S LIST COVERING FIGURE S - - VSS-9115 Ref....Floating Tool Holder (Optional) Sold ONLY as a complete unit. Page 30

37 SECTION IV ACCESSORIES & OPTIONAL EQUIPMENT 1 2 VSS-6170 FIGURE T FLUORESCENT LIGHT KIT (OPTIONAL) S LIST COVERING FIGURE T - - VSS-6170 Ref....Fluorescent Light Kit (Optional) includes 1 VSS Fluorescent Light 2 PEM-1079A 1...Fluorescent Bulb Replacement Page 31

38 Page 32 NOTES

39 Like any machinery, this equipment may be dangerous if used improperly. Be sure to read and follow instructions for operation of equipment. Page 33

40 INCH FRACTION DECIMAL FRACTION / DECIMAL / MILLIMETER EQUIVALENTS CHART MILLIMETER , , ,3000 1/ , , , , ,7000 1/ , , , ,0000 3/ ,1906 1/ ,5875 5/ , ,0000 3/ ,3813 7/ , ,0000 1/ ,1750 9/ ,5719 5/ , , / ,3656 3/ , , / ,1594 7/ , / , ,0000 1/ ,3500 INCH FRACTION DECIMAL MILLIMETER 9/ , / ,5406 5/ , , / , / , , / ,1281 3/ , / , , / , / , ,0000 7/ , / , / , , / ,3031 1/ , , / , / , / , ,0000 9/ , / , , / , / ,4781 5/ ,8750 INCH FRACTION DECIMAL MILLIMETER 21/ , , / , / , / , , / , / , ,0000 3/ , / , / , , / , / , , / , / , / , ,0000 7/ , / , , / , / , / , , / , / , , / , / , , , , / , / ,9880 FORMULAS: MULTIPLY BY TO GET MULTIPLY BY TO GET INCHES (in) x 25.4 = MILLIMETERS (mm) MILLIMETERS (mm) x = INCHES (in) FEET (ft) x = METERS (m) METERS (m) x = FEET (ft) SUNNEN AND THE SUNNEN LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY. Sunnen reserves the right to change or revise specifications and product design in connection with any feature of our products contained herein. Such changes do not entitle the buyer to corresponding changes, improvements, additions, or replacements for equipment, supplies or accessories previously sold. Information contained herein is considered to be accurate based on available information at the time of printing. Should any discrepancy of information arise, Sunnen recommends that user verify discrepancy with Sunnen before proceeding. SUNNEN PRODUCTS COMPANY 7910 Manchester Road, St. Louis, MO U.S.A. Phone: Fax: U.S.A. Toll-Free Sales and Service: International Division Fax: sunnen@sunnen.com UK SUNNEN PRODUCTS LTD. Phone: Fax: hemel@sunnen.co.uk SWITZERLAND SUNNEN AG Phone: Fax: info@sunnen.ch CHINA SHANGHAI SUNNEN MECHANICAL CO., LTD. Phone: Fax: sales@sunnensh.com SUNNEN ITALIA S.R.L. Phone: Fax: sunnen@sunnenitalia.com FRANCE SUNNEN SAS Phone: Fax: info@sunnen.fr RUSSIA SUNNEN RUS Phone: Fax: sunnen@sunnen-russia.ru CZECH REPUBLIC SUNNEN S.R.O. Phone: Fax: sunnen@sunnen.cz POLAND SUNNEN POLSKA SP. Z O.O. Phone: Fax: sunnen@sunnen.pl PRINTED IN U.S.A COPYRIGHT SUNNEN PRODUCTS COMPANY 2010, ALL RIGHTS RESERVED