Welcome! Webinar #29: Inlet Chilling Systems & Chilled Water Storage in GTPM 24 Jul 2018
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- Marlene Shields
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1 Welcome! Webinar #29: Inlet Chilling Systems & Chilled Water Storage in GTPM 24 Jul 2018 Agenda: * Introduction * Inlet Air Cooling Systems in GTPM * Chiller types & design in GT Pro * Chiller Operation in GT Master * Chilled Water Storage 24-hr Model * Q & A Session Presenter: IGNACIO MARTIN (SPAIN) Support: Meritt Elmasri (U.S. HQ) 1
2 Thermoflow Training and Support - Standard Training - On-site training course - User s Meetings / Advanced Workshops - Webinars when new version is released - Help, Tutorials, PPT, Videos - Technical Support Feature Awareness Webinars Thermoflow Inc Webinar: Inlet Chilling Systems in GTPM, 24 Jul, 2018 by IGNACIO MARTIN 2
3 Feature Awareness Webinars 1- Assemblies in TFX, June Scripts in Thermoflow programs, GTP-GTM-TFX 3- Multi Point Design in GTP-GTM 4- Reciprocating Engines in TFX 5- TIME in GTM 6- Matching ST Perfromance in STP 7- Modeling Solar Systems in TFX 8- Combining THERMOFLEX & Application-Specific Programs 9- Methods & Methodology in GT PRO & STEAM PRO 10- Supplementary Firing & Control Loops in GT PRO & GT MASTER 11- The Wind Turbine Feature in Thermoflex 12- Modelling GT s in Thermoflow programas Thermoflex for on line and off line performance monitoring 14- Tflow 27, what s new 15- Modelling GT s in Thermoflow programas Multi Point Design in GTP-GTM 17- Total Plant Cost in TFX 18- Steam Turbine Tunning 19- User Defined Components in TFX 20- Cooling System Optimization. 29- Inlet Chilling Systems in GTPM Thermoflow Inc Webinar: Inlet Chilling Systems in GTPM, 24 Jul, 2018 by IGNACIO MARTIN 3
4 Effect of Ambient T on GT Performance Thermoflow Inc Webinar: Inlet Chilling Systems in GTPM, 24 Jul, 2018 by IGNACIO MARTIN 4
5 Inlet Air Cooling Systems in GTPM - Chillers - Electric - Absorption - External - Evaporative Cooling - Evap Cooler Media type - Fogger Thermoflow Inc Webinar: Inlet Chilling Systems in GTPM, 24 Jul, 2018 by IGNACIO MARTIN 5
6 Evaporative Cooling Definitions - Wet Bulb Depression: WBD = DBT-WBT Potential of Cooling - Efectiveness DBT T after cooling DBT WBT - ECDH = Equivalent Cooling Degree Hours (per year) = i= (DBTi WBTi) Thermoflow Inc Webinar: Inlet Chilling Systems in GTPM, 24 Jul, 2018 by IGNACIO MARTIN 6
7 Evaporative Cooling Potential of Cooling Thermoflow Inc Webinar: Inlet Chilling Systems in GTPM, 24 Jul, 2018 by IGNACIO MARTIN 7
8 DT (ºC) Evaporative Cooling Potential of Cooling 160 ecdh Calculate hour by hour, 8760 hours ECDH or potential of cooling in a year Thermoflow Inc Webinar: Inlet Chilling Systems in GTPM, 24 Jul, 2018 by IGNACIO MARTIN 8
9 Design in GTP: Evaporative Cooler - Efectiveness - Air Pressure Drop - Cycles of Concentration - Sizing Criteria - Use current HB data - UD Sizing: Water Flow % of Air Flow Thermoflow Inc Webinar: Inlet Chilling Systems in GTPM, 24 Jul, 2018 by IGNACIO MARTIN 9
10 Design in GTP: Fogger - Fogger specification - Undersparay Efectiveness - Overspray % OS - Mean Droplet Size - Air Pressure Drop - Sizing Criteria - Use current HB data - UD Sizing: Water Flow % of Air Flow Thermoflow Inc Webinar: Inlet Chilling Systems in GTPM, 24 Jul, 2018 by IGNACIO MARTIN 10
11 Inlet Air Cooling Systems in GTP: Chillers - Electric Chillers - Water Cooled - Air Cooled - Absorption Chillers - Water - Steam, low Pressure, 1 stage - Steam, medium Pressure, 2 stages - Exhaust Gas or Direct Fired only TFX - External Thermoflow Inc Webinar: Inlet Chilling Systems in GTPM, 24 Jul, 2018 by IGNACIO MARTIN 11
12 Chillers Definitions Thermoflow Inc Webinar: Inlet Chilling Systems in GTPM, 24 Jul, 2018 by IGNACIO MARTIN 12
13 Chillers Definitions Typical COP values - Coeficient Of Performance COP = - Energy Input + Cooling Effect = Heat Rejection Cooling Effect Energy Input - Chiller Nameplate Standard Conditions: - 85 F (29.4 C) chiller coolant supply temperature - 44 F (6.67 C) chilled water temperature - Steam source pressure for absorption chillers of 20 psia (1.4 bar) 1 stage psia (9 bar) 2 stage - Correction Curves Absorption Hot Water 1 stage 0,6 Low P Steam 1 stage 0,7 Med P Steam 2 stage 1,1 Electric Water Cooled 5,25 Air Cooled 3,5 Thermoflow Inc Webinar: Inlet Chilling Systems in GTPM, 24 Jul, 2018 by IGNACIO MARTIN 13
14 Design in GTP: Chiller Absorption Chillers only Thermoflow Inc Webinar: Inlet Chilling Systems in GTPM, 24 Jul, 2018 by IGNACIO MARTIN 14
15 Design in GTP: Chiller Thermoflow Inc Webinar: Inlet Chilling Systems in GTPM, 24 Jul, 2018 by IGNACIO MARTIN 15
16 Design in GTP: Chiller Thermoflow Inc Webinar: Inlet Chilling Systems in GTPM, 24 Jul, 2018 by IGNACIO MARTIN 16
17 Design in GTP: Select the appropriate Design Point - If you want to design the Cooling System at the same conditions as the design point then select Use current Heat Balance data - If you want to design the Cooling System at different conditions than the design point then select User defined sizing and enter the sizing criteria: - Chillers: (kw of refrigeration) per (t/h of air) - Evaporative Coolers / Foggers: water mass flow / nominal air flow (%) - Please notice that the design conditions / sizing criteria will affect the equipment design and thus the off design performance - You can resize the Cooling System: - In the conversión process GTP to GTM, Multi Point Design option - In GT Master directly, by manually manipulating the inputs Thermoflow Inc Webinar: Inlet Chilling Systems in GTPM, 24 Jul, 2018 by IGNACIO MARTIN 17
18 Inlet Air Cooling Systems in GTP: Outputs (Chiller) Estimated Chiller System Data 1. GT Inlet Chiller Reference data Type Water cooled electric chiller Chiller cooling system Auxiliary cooling tower Chiller nominal heat rejection to plant cooling tower N/A % Nameplate cooling standard conditions (each) 4719 kw Chiller compressor motor power rating 895 kw Length 5,4 m Width 2,6 m Weight kg Plant total number of chillers 2 Reference chiller cost USD Reference coil cost USD Reference material cost USD Reference labor cost USD Reference Equipment+Material+Labor cost USD 2. Auxiliary Cooling Tower - per plant Cell count 2 Reference equipment cost USD Reference material cost USD Reference labor cost USD Reference Equipment+Material+Labor cost USD 3. Fin-fan Cooler - per plant Cell count Reference equipment cost Reference material cost Reference labor cost Reference Equipment+Material+Labor cost 4. Chilled Water and Chiller Cooling Pumps - per plant Reference equipment cost USD Reference material cost USD Reference labor cost USD Reference Equipment+Material+Labor cost USD 5. Chilled Water and Chiller Cooling Pipes - per plant Reference material cost USD Reference labor cost USD Reference Material+Labor cost USD 6. Chilled Water Storage - per plant Reference equipment cost Reference material cost Reference labor cost Reference Equipment+Material+Labor cost 7. Totals for Costs Included on this Report Reference equipment cost USD Reference material cost USD Reference labor cost USD Reference Equipment+Material+Labor cost* USD *This cost summary is per plant, but does not include indirect costs from increases in site plan area, electrical, controls, engineering, soft costs, etc. to accomodate the chilling system. These indirect costs may be 50% to 70% of the above cost. Thermoflow Inc Webinar: Inlet Chilling Systems in GTPM, 24 Jul, 2018 by IGNACIO MARTIN 18
19 Inlet Air Cooling Systems in GTP: Outputs (Chiller) Thermoflow Inc Webinar: Inlet Chilling Systems in GTPM, 24 Jul, 2018 by IGNACIO MARTIN 19
20 Inlet Air Cooling Systems Design Point No Cooling Electric Electric Absorption Absorption Evap Cooling Fog Fog WC AC 1st 2st Underspray OS-1% OUTPUT VARIABLE DESCRIPTION Units Plant gross output kw Plant net output kw Plant net elec eff % 58,1 58,1 58,1 58,1 58,1 58,1 58,1 58,1 GT gross power kw GT gross LHV eff % 39,3 39,3 39,3 39,3 39,3 39,3 39,3 39,3 Gas turbine exhaust mass flow t/h 2.399, , , , , , , ,3 Gas turbine exhaust temperature C 615,3 615,5 615,5 615,5 615,5 615,5 615,3 615,3 ST gross power (plant total) kw Specific Investment USD/kW COP 5,25 3,5 0,67 1,1 Efectiveness % 85% 95% OS % 1% DP mbar 0,94 0,94 0,94 0, Sizing 3,7 3,7 3,7 3,7 0,4 0,5 1,5 Delta Cost USD/kW % 2,3% 2,4% 3,2% 3,8% 0,7% 0,6% 1,4% MUSD 6,7 6,7 9,3 11,1 1,6 1,7 4,1 Equipment Cost USD Thermoflow Inc Webinar: Inlet Chilling Systems in GTPM, 24 Jul, 2018 by IGNACIO MARTIN 20
21 Inlet Air Cooling Systems in GTM Equipment Need to be included in GT Pro - Chillers - Electric - Absorption - External - Evaporative Cooling - Evap Cooler Media type - Fogger - Chilled Water Storage Thermoflow Inc Webinar: Inlet Chilling Systems in GTPM, 24 Jul, 2018 by IGNACIO MARTIN 21
22 Operate in GTM: Evaporative Cooler - Efectiveness - Min operating Amb T - Air Pressure Drop CF - Cycles of Concentration - Size: Water Flow Capacity Thermoflow Inc Webinar: Inlet Chilling Systems in GTPM, 24 Jul, 2018 by IGNACIO MARTIN 22
23 Operate in GTM: Fogger - Fogger specification - Underspray Efectiveness - Overspray % OS - Mean Droplet Size - Air Pressure Drop CF - Min operating Amb T - Capacity Thermoflow Inc Webinar: Inlet Chilling Systems in GTPM, 24 Jul, 2018 by IGNACIO MARTIN 23
24 Operate in GTM: Chiller Thermoflow Inc Webinar: Inlet Chilling Systems in GTPM, 24 Jul, 2018 by IGNACIO MARTIN 24
25 Operate in GTM: Chiller Operation Parameters (no storage) - Specify Air DT or exit T - Number of Units running per GT - Minimum Coil operating T - Reduce Chiller load when GT reaches power limit - Chilled water Flow: UD or calculated from resistance - Performance Corrections - Correction Factors (Air DP, Electric Power, ) Thermoflow Inc Webinar: Inlet Chilling Systems in GTPM, 24 Jul, 2018 by IGNACIO MARTIN 25
26 Operate in GTM: Outputs (Electric Chiller) Water Cooled Air Cooled Thermoflow Inc Webinar: Inlet Chilling Systems in GTPM, 24 Jul, 2018 by IGNACIO MARTIN 26
27 Operate in GTM: Outputs (Absorption Chiller) 1 Stage 2 Stages Thermoflow Inc Webinar: Inlet Chilling Systems in GTPM, 24 Jul, 2018 by IGNACIO MARTIN 27
28 Operate in GTM: Outputs (Evaporative Cooler) Thermoflow Inc Webinar: Inlet Chilling Systems in GTPM, 24 Jul, 2018 by IGNACIO MARTIN 28
29 Operate in GTM: Outputs (Fogger) Underspray 95% Overspray 1% Thermoflow Inc Webinar: Inlet Chilling Systems in GTPM, 24 Jul, 2018 by IGNACIO MARTIN 29
30 Inlet Air Cooling Systems Off Design: 35C-36%RH No Cooling Electric Electric Absorption Absorption Evap Cooling Fog Fog WC AC 1st 2st Underspray OS-1% Ambient temperature C 35,0 35,0 35,0 35,0 35,0 35,0 35,0 35,0 Ambient relative humidity % 36,3 36,3 36,3 36,3 36,3 36,3 36,3 36,3 Plant gross output kw Plant net output kw Plant net elec eff % 57,7 57,6 57,4 57,4 57,5 57,8 57,8 57,7 GT Power kw GT gross LHV eff % 38,5 39,4 39,4 39,4 39,4 39,2 39,3 40,3 Compressor inlet temperature C 35,0 23,0 23,0 23,0 23,0 24,7 23,5 22,8 Gas turbine exhaust mass flow t/h 2.271, , , , , , , ,1 Gas turbine exhaust temperature C 624,4 614,1 614,1 614,1 614,1 615,7 614,6 611,5 ST gross output (plant total) kw Steam cycle gross eff % 34,1 33,9 33,9 33,4 33,4 34,0 33,9 33,7 Aux Power kw % 2,3% 2,6% 2,8% 2,4% 2,3% 2,2% 2,2% 2,2% Delta Power GT kw Delta Power ST kw Delta Power total, net kw % 7,5% 7,3% 7,3% 7,3% 7,1% 7,9% 15,5% Delta Eff GT % 0,8 0,8 0,8 0,8 0,7 0,8 1,7 Delta Eff Steam Cycle % -0,3-0,3-0,7-0,8-0,2-0,2-0,4 Delta Eff total net % -0,1-0,3-0,3-0,3 0,1 0,1 0,0 Consumption kw pumps 188,6 113,6 195,0 130,0 59,6 185,0 kw elect/ther t/h 17,0 9,8 10,0 11,2 35,4 Thermoflow Inc Webinar: Inlet Chilling Systems in GTPM, 24 Jul, 2018 by IGNACIO MARTIN 30
31 Inlet Air Cooling Systems Off Design: 24 Hours 470,000 Net Power (kw) 460, , , , , , , Thermoflow Inc Webinar: Inlet Chilling Systems in GTPM, 24 Jul, 2018 by IGNACIO MARTIN 31
32 Inlet Air Cooling Systems Off Design: 24 Hours Fuel P = 5 USD/GJ Fuel P = 7 USD/GJ Fuel P = 8 USD/GJ Thermoflow Inc Webinar: Inlet Chilling Systems in GTPM, 24 Jul, 2018 by IGNACIO MARTIN 32
33 Inlet Air Cooling Systems Off Design Entire Year Simulation - System Selection & Optimization - Use TIME - Use ELink Thermoflow Inc Webinar: Inlet Chilling Systems in GTPM, 24 Jul, 2018 by IGNACIO MARTIN 33
34 Operate in GTM: Chiller w/ Storage Thermoflow Inc Webinar: Inlet Chilling Systems in GTPM, 24 Jul, 2018 by IGNACIO MARTIN 34
35 Operate in GTM: Chiller w/ Storage 1) Direct Chilling: The chiller and coil are integrated, operating in a closed loop with no chilled water storage involved. The air temperature drop across the coil dictates the load placed upon the chiller, except that it may be limited by the chiller capacity or the coil effectiveness. 2) Decoupled - Chiller On, Coil Off: The chiller is operating but the coil is not. The chilled water produced by the chiller goes directly to the storage. The air temperature drop across the coil will be zero. The chiller's load is dictated by the Chiller Load Percent entry described below. 3) Decoupled - Chiller Off, Coil On: The coil is operating but the chiller is not. The coil is supplied with chilled water from the storage. The chiller power consumption will be zero. The coil's cooling load is dictated by the prescribed inlet air temperature drop. 4) Decoupled - Chiller On, Coil On: Both chiller and coil are operating, but loads are independently set. If the chiller produces more chilled water than requested by the coil, the surplus will go to the storage. On the other hand, if the chiller produces less chilled water than requested by the coil, the deficit will come from the storage Thermoflow Inc Webinar: Inlet Chilling Systems in GTPM, 24 Jul, 2018 by IGNACIO MARTIN 35
36 Operate in GTM: Chiller w/ Storage 24 Hours Thermoflow Inc Webinar: Inlet Chilling Systems in GTPM, 24 Jul, 2018 by IGNACIO MARTIN 36
37 Operate in GTM: Chiller w/ Storage 24 Hours Thermoflow Inc Webinar: Inlet Chilling Systems in GTPM, 24 Jul, 2018 by IGNACIO MARTIN 37
38 Operate in GTM: Chiller w/ Storage 24 Hours Resizing Thermoflow Inc Webinar: Inlet Chilling Systems in GTPM, 24 Jul, 2018 by IGNACIO MARTIN 38
39 Operate in GTM: Chiller w/ Storage 24 Hours Thermoflow Inc Webinar: Inlet Chilling Systems in GTPM, 24 Jul, 2018 by IGNACIO MARTIN 39
40 Q & A Session - Please forward your questions on the WebEx Chat - Further questions by to: info@thermoflow.com - PP Presentation will be available on the Website / Tutorials - Video will be available on the Service Center Thermoflow Inc Webinar: Inlet Chilling Systems in GTPM, 24 Jul, 2018 by IGNACIO MARTIN 40
41 Thank you! IGNACIO MARTIN - SPAIN martin@thermoflow.com Thermoflow Inc Webinar: Inlet Chilling Systems in GTPM, 24 Jul, 2018 by IGNACIO MARTIN 41
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