Welcome! Webinar #1: ASSEMBLIES in THERMOFLEX 13 JUNE 2017

Transcription

1 Welcome! Webinar #1: ASSEMBLIES in THERMOFLEX 13 JUNE 2017 Agenda: * Introduction * HRSG Assembly * Boiler Assembly * Steam Turbine Assembly * Plant Assembly * Q & A Session Presenter: IGNACIO MARTIN (SPAIN) Support: Meritt Elmasri (U.S. HQ)

2 1. Introduction - Welcome and purpose of the FAW. TF Education options - Thermoflow Background - Programs: Application Specific vs Fully Flexible Approach - Assemblies in THERMOFLEX/PEACE: Why Thermoflow Inc Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 2

3 Thermoflow Training and Support - Standard Training - On-site Training course - Advanced Workshop - Webinars when new Version is released - Help, Tutorials, PPT, Videos - Technical Support Feature Awareness Webinars Thermoflow Inc Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 3

4 Thermoflow Background Consulting company while founder was professor at MIT. Since 1987, full-time focus on power plant modeling software. First copy of GT PRO sold in Thermoflow provides the world s most complete and mature heat balance software product line, with over 330,000 man-hours of advanced talent invested during 28 years of steady evolution. We believe that the Thermoflow heat balance software suite is the most widely used in the world. Developed and maintained by a stable group of experienced mechanical engineers, mostly top MIT graduates and Ph.D. s, no programmers or external subcontractors ever used. Thermoflow has always been independent, stable, profitable and conservative. Ample financial resources for stability, derived from excellence of its products, not from sponsors. Thermoflow Inc Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 4

5 Thermoflow Programs Program Year First Copy Licensed Aprx Total Licenses/Seats Sold (end 2015) GT PRO GT MASTER STEAM PRO STEAM MASTER RE-MASTER THERMOFLEX PDE PEACE Thermoflow Inc Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 5

6 ...built from the outside in System...built from the inside out Details Details Details Details Details Details Details Details Details Subsystem Subsystem Subsystem Subsystem Subsystem Subsystem Details Details Details Details Details Details Details Details Details System Application-Specific Program Fully-Flexible Program Thermoflow Inc Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 6

7 ...you can even get the best of both worlds System Details Details Subsystem Subsystem Subsystem Details Subsystem Details Details Details Details Details Details Details Details Details Application-Specific + Fully-Flexible Thermoflow Inc Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 7

8 GT Template - User-Defined GT Plant Design Expert (PDE) - Executive level of GT PRO GT PRO -Design of Gas Turbine Combined Cycle and Cogeneration Systems PEACE* -Preliminary Engineering -Cost Estimation -Detailed Hardware Specifications Elink DRS TOPS GT MASTER - Simulation - OFF-Design * Plant Engineering and Construction Estimator Thermoflow Inc Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 8

9 STEAM PRO - Design of conventional steam power plants PEACE* -Preliminary Engineering -Cost Estimation -Detailed Hardware Specifications * Plant Engineering and Construction Estimator STEAM MASTER - Simulation - OFF-Design RE-MASTER - Design and Simulation of conventional Steam power plants with gas turbines Elink DRS TOPS Thermoflow Inc Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 9

10 User def. Component -External *.exe file or EXCEL workbook -Your developments -Own database THERMOFLEX -Modular program with graphical interface -More than 100 components -All types of power plants -Thermal power systems and networks PEACE Elink DRS TOPS Load File: GT PRO STEAM PRO GT MASTER Link File: GT PRO GT MASTER STEAM MASTER Thermoflow Inc Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 10

11 2. HRSG Assembly - HRSG Design in TFX. TD and ED - HRSG Assembly Definition and Requisites - HRSG Assembly Outputs - Managing the HRSG Assembly - HRSG Assembly in OD Mode - HRSG Assembly in files imported from GTP-GTM Thermoflow Inc Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 11

12 2. HRSG Assembly: Definition and Requisites Thermoflow Inc Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 12

13 2. HRSG Assembly: Definition and Requisites Thermoflow Inc Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 13

14 Thermoflow, Inc. Date: 06/12/17 Drawing No: Company: Ignacio Martin Gonzalez User: Unregistered User HEAT RECOVERY STEAM GENERATOR PLAN VIEW HRSGAssembly[1] 2. HRSG Assembly: Outputs HRSGAssembly[1] TQ Diagram 1 FOR QUALITATIVE INDICATION ONLY A A S[18] HPS2 600 S[14] HPS B G B Temperature [C] E[4] LTE 4028 E[5] LPE 9680 B[7] IPB 3034 E[15] HPE S[6] IPS 261 E[13] HPE B[17] HPB C D E A C D E F C D E TOTAL BOILER LENGTH = 21,7 m HRSGAssembly[1] Heat Transfer [kw] F A B C D E F G H I J 4,95 m - 6,93 m 6,108 m 2,172 m 3,686 m 3,124 m F THERMOFLEX Version 26.1 Revision: June 2, 2017 Unregistered User Ignacio Martin Gonzalez THERMOFLEX Version 26.1 Revision: June 2, 2017 Unregistered User Ignacio Martin Gonzalez :44:18 file= C:\Users\imart\Documents\Thermoflow 26\IMG\FAW1_Assemblies\IMG_CC2P_ED_HRSG Ass.tfx :44:18 file= C:\Users\imart\Documents\Thermoflow 26\IMG\FAW1_Assemblies\IMG_CC2P_ED_HRSG Ass.tfx FOR QUALITATIVE INDICATION ONLY A A B B C F C G D D H A C D E E E TOTAL BOILER LENGTH = 21,7 m Thermoflow, Inc. Company: Ignacio Martin Gonzalez User: Unregistered User HEAT RECOVERY STEAM GENERATOR ELEVATION VIEW F A B C D E F G H I J Date: 06/12/17 Drawing No: HRSGAssembly[1] F 4,95 m - 6,93 m 6,108 m 2,172 m 17,18 m 11,82 m 2,64 m THERMOFLEX Version 26.1 Revision: June 2, 2017 Unregistered User Ignacio Martin Gonzalez :44:18 file= C:\Users\imart\Documents\Thermoflow 26\IMG\FAW1_Assemblies\IMG_CC2P_ED_HRSG Ass.tfx Thermoflow Inc Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 14

15 2. HRSG Assembly: Outputs Thermoflow Inc Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 15

16 2. HRSG Assembly: Outputs HRSGAssembly[1] Estimated HRSG Data 1. HRSG System Summary Size HRSGAssembly[1] Overall HRSG Thermodynamic Data 1. HRSG Summary HRSG efficiency 81,58 % Overall Length (horizontal) 21,72 m Heat recovered kw Overall Width 3,686 m Heat loss 495,3 kw Overall Height (HRSG) 11,82 m Heat available in exhaust gas (cooled to ambient) kw Overall Height (Main stack height) 17,18 m HRSG gas inlet temperature 610,9 C Stack gas exit temperature 120,1 C Weight HRSG gas inlet mass flow 443 t/h Overall Weight (dry) kg Round to Square kg Stack gas exit mass flow 443 t/h Transition Duct kg HRSG gas inlet pressure 1,035 bar Main HRSG Section kg Stack gas exit pressure 1,011 bar Overall Weight (wet) kg Ambient pressure 1,013 bar HRSG total gas-side pressure drop to top of stack 24,52 millibar Heat Transfer Surface Area HRSG total gas-side pressure drop to ambient 21,96 millibar Overall surface area m^2 Economiser m^2 2. Water/Steam Paths Evaporator 7051 m^2 Path 1 Superheater 1716 m^2 Total heat transfer kw Miscellaneous Steam/water exit Pressure 80,72 bar Total number of tubes 1948 Temperature 500 C Mass flow 70,81 t/h Equipment Overall HRSG Unit Cost - including: Steam/water inlet Pressure 81,97 bar Main Stack Temperature 210,8 C Mass flow 71,52 t/h Mechanical Mechanical Labor hours Path 2 Total heat transfer kw Mechanical Labor Cost Steam/water exit Pressure 20,57 bar Transportation & Rigging Temperature 275 C On-site Transportation & Rigging Mass flow 5,686 t/h Civil Foundation Concrete Volume 272 m^3 Steam/water inlet Pressure 20,86 bar Civil Labor hours Temperature 105,7 C Civil Labor Cost Mass flow 77,26 t/h Total Civil Cost Path 3 Total heat transfer 3998 kw Thermoflow Inc Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 16 Steam/water exit

17 2. HRSG Assembly: Managing Thermoflow Inc Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 17

18 2. HRSG Assembly: Managing Thermoflow Inc Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 18

19 3. Boiler Assembly - Boiler Design in TFX. TD and ED - Boiler Assembly Definition and Requisites - Boiler Assembly Outputs - Managing the Boiler Assembly - Boiler Assembly in OD Mode - Boiler Assembly in files imported from STP Thermoflow Inc Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 19

20 3. Boiler Assembly Definition Thermoflow Inc Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 20

21 3. Boiler Assembly Definition Thermoflow Inc Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 21

22 3. Boiler Assembly Arrangement Thermoflow Inc Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 22

23 3. Boiler Assembly Thermoflow Inc Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 23

24 3. Boiler Assembly Thermoflow Inc Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 24

25 3. Boiler Assembly, Outputs Thermoflow Inc Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 25

26 3. Boiler Assembly, Outputs Thermoflow Inc Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 26

27 B 3. Boiler Assembly, Outputs FOR QUALITATIVE INDICATION ONLY FOR QUALITATIVE INDICATION ONLY A A A A C B B B J B C C C E A B C D D D D To pulverizers D F E E E E F A B C D E F G H I J - 14,79 m Thermoflow, Inc. Date: 06/13/17 Drawing No: Company: Ignacio Martin Gonzalez User: Unregistered User Boiler Assembly[1] Plan View Boiler Assembly[1] F F A B C D E F G H I J 51,46 m 14,79 m 7,393 m 8,872 m 66,3 m 76,66 m ,53 m Thermoflow, Inc. Date: 06/13/17 Drawing No: Company: Ignacio Martin Gonzalez User: Unregistered User Boiler Assembly[1] Elevation View Boiler Assembly[1] F THERMOFLEX Version 26.1 Revision: June 2, 2017 Unregistered User Ignacio Martin Gonzalez :14:12 file= C:\Users\imart\Documents\Thermoflow 26\IMG\a_FAW1_Assemblies\Boiler\STPRO_No Ass_ED_Ass.TFX THERMOFLEX Version 26.1 Revision: June 2, 2017 Unregistered User Ignacio Martin Gonzalez Boiler Assembly - Boiler Assembly[1] T-Q Diagram :14:12 file= C:\Users\imart\Documents\Thermoflow 26\IMG\a_FAW1_Assemblies\Boiler\STPRO_No Ass_ED_Ass.TFX FRN(1) Temperature [C] S(6) S(5) S(4) S(3) E(7) AH(11) Boiler Assembly[1] Heat Transfer [kw] THERMOFLEX Version 26.1 Revision: June 2, 2017 Unregistered User Ignacio Martin Gonzalez :14:12 file= C:\Users\imart\Documents\Thermoflow 26\IMG\a_FAW1_Assemblies\Boiler\STPRO_No Ass_ED_Ass.TFX Thermoflow Inc Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 27

28 4. Steam Turbine Assembly - ST Design in TFX - ST Assembly Definition and Requisites - ST Assembly Outputs - Differences ST Assembly / No Assembly - Managing the ST Assembly - Leakage Flows to a TFX Source - ST Assembly in OD Mode - ST Assembly in files imported from GTP-GTM-STP Thermoflow Inc Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 28

29 Thermoflow Inc Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 29

30 Thermoflow Inc Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 30

31 4. Steam Turbine Assembly Definition Thermoflow Inc Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 31

32 Thermoflow Inc Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 32

33 Thermoflow Inc Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 33

34 No Assembly Assembly Thermoflow Inc Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 34

35 4. Steam Turbine Assembly Outputs Thermoflow Inc Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 35

36 4. Steam Turbine Assembly Outputs STAssembly[1]: Steam Turbine Expansion Path STAssembly[1] Leak in 0,9512 M Make-up steam (from HPT inlet) 0 M bar 500 C Desup water 0,2197 M SSR 1,241 p 148,9 T 1,171 m LPT SS to LPT exhaust 0,1814 M LPT SS packing exhaust discharged 0,1134 M C bar Valve Stem leak 2 To SSR 0,0883 M Valve Stem leak 1 To LP section inlet 0,1478 M HPT Excess steam to LPT exhaust 0,8761 M Enthalpy [kj/kg] Wilson 0,97 0, C 300 C HPT HP leak 1 To LP section inlet 1,798 M ,85 0,9 0,1 bar HPT HP leak 2 To SSR 0,863 M ,5 6,0 6,5 7,0 7,5 8,0 Entropy [kj/kg-c] p[bar], T[C], h[kj/kg], M[t/h] THERMOFLEX Version 26.1 Revision: June 2, 2017 Unregistered User Ignacio Martin Gonzalez THERMOFLEX Version 26.1 Revision: June 2, 2017 Unregistered User Ignacio Martin Gonzalez FOR QUALITATIVE INDICATION ONLY :42:05 file= C:\Users\imart\Documents\Thermoflow 26\IMG\FAW1_Assemblies\ST\IMG_CC2P_ED_ST Ass.tfx :42:05 file= C:\Users\imart\Documents\Thermoflow 2 326\IMG\FAW1_Assemblies\ST\IMG_CC2P_ED_ST 4 Ass.tfx 5 FOR QUALITATIVE INDICATION ONLY A A A A A B A B B B B B D E C F D E C C C C D D D MSI D C E E E E Thermoflow, Inc. Company: Ignacio Martin Gonzalez F SHAPE, DIMENSIONS & SCALE ARE APPROXIMATE A B C D E F G H I J Thermoflow, Inc. Date: 06/13/17 Drawing No: Company: Ignacio Martin Gonzalez User: Unregistered User STEAM TURBINE PACKAGE PLAN STAssembly[1] F F SHAPE, DIMENSIONS & SCALE ARE APPROXIMATE A B C D E F G H I J 4,9 m 6,916 m 13,41 m 2,36 m 2,061 m Date: 06/13/17 Drawing No: User: Unregistered User STEAM TURBINE PACKAGE ELEV STAssembly[1] F 4,9 m 6,916 m 13,41 m 3,322 m 2,723 m 3,987 m THERMOFLEX Version 26.1 Revision: June 2, 2017 Unregistered User Ignacio Martin Gonzalez THERMOFLEX Version 26.1 Revision: June 2, 2017 Unregistered User Ignacio Martin Gonzalez :42:05 file= C:\Users\imart\Documents\Thermoflow 26\IMG\FAW1_Assemblies\ST\IMG_CC2P_ED_ST Ass.tfx :42:05 file= C:\Users\imart\Documents\Thermoflow 26\IMG\FAW1_Assemblies\ST\IMG_CC2P_ED_ST Ass.tfx Thermoflow Inc Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 36

37 4. ST Assembly, Efficiency Definition Thermoflow Inc Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 37

38 4. ST Assembly: Leakage to TFX Source Thermoflow Inc Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 38

39 Thermoflow Inc Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 39

40 4. ST Assembly: Exhaust End Thermoflow Inc Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 40

41 4. ST Assembly: Miscellaneous Thermoflow Inc Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 41

42 4. Steam Turbine Assembly at Off Design Thermoflow Inc Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 42

43 5. Plant Assembly - PEACE Cost Estimation Difference: App. SP.: Total Plant Cost TFX-PCE: Sum of cost of Equipment (included Ass.) - Plant Assembly Definition (GT Plants) Main Components, configuration Miscellaneous Economic Assumptions - Plant Assembly Outputs - Plant Assembly in files imported from GTP-GTM Thermoflow Inc Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 43

44 5. Plant Assembly: Definition and Inputs Thermoflow Inc Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 44

45 5. Plant Assembly: Definition and Inputs Thermoflow Inc Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 45

46 5. Plant Assembly, Non-Flowsheet Equipment Thermoflow Inc Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 46

47 5. Plant Assembly, Economics Thermoflow Inc Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 47

48 5. Plant Assembly, Regional Costs Thermoflow Inc Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 48

49 5. Plant Assembly: Outputs Thermoflow Inc Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 49

50 5. Plant Assembly: Outputs Thermoflow Inc Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 50

51 5. Plant Assembly: Outputs Thermoflow Inc Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 51

52 5. Plant Assembly: Outputs Thermoflow Inc Webinar: Assemblies in THERMOFLEX, June 13, 2017 by IGNACIO MARTIN 52