Fusion Equipment & Tools Electrofusion Processor Scraper Tools Rerounding Tools Socket Fusion Kit
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1 Fusion Equipment & Tools Electrofusion Processor Scraper Tools Rerounding Tools Socket Fusion Kit 71
2 I Fuse 105 Electrofusion Processor The IntegriFuse I Fuse 105 Electrofusion Processor is the next generation in the line of industry-leading Electrofusion equipment by Integrity Fusion Products. While the processor is weather resistant, this unit includes a wheeled Pelican case which provides enhanced protection during transport. The IntegriFuse I Fuse 105 Electrofusion Processor will fuse all brands of electrofusion fittings from ½ to 54 and includes 4.0 mm Leads with 4.7mm adapters. Large intuitive graphic display walks users through each step of the fusion process which can help reduce user error. The I Fuse 105 is equipped with improved technology and internal componenets that allow fusions at a higher amperage and are capable of long fusion times and consecutive fusions without overheating. Safety output circuit powered by a double insulated transformer with glavanic isolation maximizes safety on the jobsite. All repairs and calibrations are completed by Integrity Fusion Products at the Georgia facility. 2 Year Callibration. 1 Year Limited Manufacturer s Warranty. Extreme Accuracy GPS Module - Optional Added Feature - Retrofit to any I Fuse 105 EF Processor Highest accuracy in the industry - Tracks fusions within 8.2 Feet (2.5 meters). Most Industry units are accurate within 40 feet! Track your fusion locations like never before! 72
3 I Fuse 105 Electrofusion Processor USB Report Interface Stores Data for 7,500 Fusions 240 V 4-prong 30 Amp Twist Lock Barcode Scanner I Fuse 105 EF Processor with Rolling Pelican Case and all features included 4.0 mm Leads with 4.7mm Adapters Input Voltage 230V AC (185 V - 260V) Input Current Input Frequency Output Voltage 16 A 50 Hz (40-70 Hz) 8V AC to 48V AC Output Current 65A > sec - 105A max 1400 Output Peak Nominal Power 68 F 120 A (Electronically Limited) 3600 W Specifications Working Temperature Range Fusion Information Storage Report Interface Power Requirements (Also see chart below) Fusible Materials Language Weight 14 F to 113 F up to 7,500 Fusions USB Format: CSV - TXT Non-Welding Generator with 240V power source and 4-prong 30 Amp Twist-Lock PE / PEX / PP / PP-R English, Spanish, Italian, German, French, and Russian Options Built In 62 lbs (With all pieces and case together) Fitting Diameter Estimated Output Power ½ to 3 2,000 Watts 3 to 6 3,200 Watts Fitting Diameter Estimated Output Power 6 to 20 5,000 Watts 20 to 48 7,000 Watts 73
4 Mechanical Scraper Tool (End of Pipe) Model Size Item Code INT-052 ½ IPS - 2 IPS INT-36 3 IPS - 6 DIPS INT IPS - 16 DIPS INT IPS - 32 IPS Non-Mechanical hand scrapers are also available to order. Mechanical Scraper Tool (All of Pipe) Model Size Item Code INT-125 3/4 IPS to 4 DIPS INT IPS to 6 DIPS
5 Rerounding Tools Size Type Item Code IPS & DIPS Full Clamp Style Rerouding Tool POR / Special Order Most Sizes Also Available for Rental. Recommended for all sizes. Required for installation of EF Couplers 30 and above Socket Fusion Kit Size Supply Voltage Temp Control Screen Type Item Code ½ - 2 IPS 110 V / 60 Hz Adjustable Digital
6 HDPE Fittings Specifications IntegriFuse fittings are manufactured from 0% recycled materials with black high density bimodal polyethylene copolymer designed for use in, but not limited to, potable water, natural gas, industrial, landfill, oil & gas, and mining applications. Physical Properties Metric English Comments Density.959 g/cm lb/in Black: ASTM D4883 Environmental Stress Crack Resistance >= 5000 hour >= 5000 hour Condition C; ASTM D1693 Carbon Black Loading 2.30% 2.30% ASTM D1603 Melt Flow 8.00 g/ kg, Temperature 190 C 8.00 g/ lb, Temperature 374 F ASTM D1238 Mechanical Properties Metric English Comments PENT >= hour >= hour Notched Tensile; ASTM F1473 Hardness, Shore D ASTM D2240 Tensile Strength at Break 37.9 MPa 5500 PSI 2 in/min; ASTM D638 Tensile Strength Yield MPa 3625 PSI 2 in/min; ASTM D638 Elongation at Break >= 600% >= 600% 2 in/min; ASTM D638 Flexural Modulus 1.03 GPa 150 KSI 2% Secant-Method; ASTM D790 Izod Impact, Notched 4.81 J/cm 9.00 ft-lb/in ASTM D256 Hydrostatic Design Basis 6.89 MPa 1000 PSI At 60 C; ASTM D MPa 1600 PSI Room Temp; ASTM D2837 Thermal Properties Metric English Comments Vicat Softening Point 126 C 259 F ASTM D1525 Brittleness Temperature,= -118 C <= -180 F ASTM D746 Decomposition Temperature >= 220 C >= 428 F Thermal Stability; ASTM D2513 Descriptive Properties Metric English Comments Cell Classification C ASTM D3350 Process All IntegriFuse fittings meet ASTM-D2513 & ASTM-D3261 requirements. All butt fusion, electrofusion, and transition fittings meet AWWA C-901/C-906, NSF-61, and NSF-372. IntegriFuse fittings are manufactured with resin having a material designation code of PE 3408, PE3608, PE 4710, and PE 100. IntegriFuse Electrofusion Fittings meet ASTM F-714 & ASTM F-1055 Injection Molding AWWA C901/C906 Certified to NSF/ANSI 61 NSF 372 3
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