g/cm C Mpa % 2 kj/m Mpa Mpa -1-4 K x 10 C
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1 PEPiping systems
2 7 plastics at sangir > technical details & applications > pe Technical details & applications Polyethylene Chemical composition of PE: Ethylene Polyethylene Polymer n Polyethylene is a thermoplastic polymer consisting of long chains produced by combining the ingredient monomer ethylene. The ethylene actually converts to ethane as it takes its place in a polymer and straight sections of the polymer are the same structure as the simple chain hydrocarbons, e.g., propane, decane and other straight single-bonded carbon chains. s with any polymer, the structure of the resulting substance defies molecular description due to cross branching of the chains. HDPE (High Density polyethylene) is defined by a density of greater or equal to g/cm3. HDPE has a low degree of branching and thus stronger intermolecular forces and tensile strength. Technical information Specific gravity (ρ) Max. permissible service temp Tensile strength at yield (σs) Elongation at break (εr) Impact strength (an) Flexural strength (σb 3,5%) Modulus of elasticity (Et) Coef. of linear therm. expansion (α) Vicat Softening Temp ISO 1183 ISO 527 ISO 527 ISO 179 ISO 178 ISO 527 DIN ISO6 3 g/cm C Mpa % 2 kj/m Mpa Mpa -1-4 K x 10 0 C HDPE to > 700 No Break MDPE to 85 > 600 No Break DPE to > 600 No Break PEUHMW to > No Break Specific advanced high ESCR rated grades also available. Features & advantages Suitable for underground pipes through adjustment to local ground movement Impact-resistant and tough. Thermal resistant pplication possible between - C & 80 C Smooth internal wall ow blockage risk due to low deposit / residue effects pplication in open air unrestricted through colouring with carbon black ower cost due to relative long life Non conductive Suitable for transport of polluted waste water No condensation possible during short periods of cooling Easy installation using butt-welding and electro-fusion techniques Environmental friendly Homogeneous welded joints - Pull tight and leak proof Prefabrication = Fast and cost-saving installation ight in weight = Cost saving in transport and handling PE products available at Sangir: Pipes Fittings Sheets Weld & solid rods Profiles
3 plastics at sangir > technical details & applications > pe 8 pplications of Polyethylene pplications PE piping systems, sheets and roto moulded products have versatile usage on several different industries from simple usage in agricutlture to high end use in Chemical Industries. Municipal Industrial Marine / Dredging griculture Electrical Recreation Infrastructure Geo Thermal Heating quaculture Culverts Ventilation Float docks Residential Sanitation.
4 product range & specifications > pe piping systems > technical information Technical information Sangir manufactures polyethylene pipes of following standards per national and international norms: ISO 4427; DIN 8074; EN 12; IS 4984; IS 14151; IS Sangir manufacturers its pipes from different grades based on customer requirements however, specializes in PE100 pipes from pre-compounded black raw material. PE100 is considered as the strongest of all PE grades for piping and have maximum nominal bore for the same pressure ratings for PE 80 / 63. ccording to international standard ISO 4427, an HDPE material can be certified as PE100, only if it passes 10,000 hours ong Term Hydrostatic Strength (THS) test extrapolated to years to show that it has a MRS of over 10 MPa for a lifetime of minimum years. Permissible Operating Temperature: The values in the tables apply to water, determined from the creep curve taking into account a safety coefficient of C=1.. Temperature O C Operation period (years) Standard Diameter-wall thickness relation (SDR) Pipe series (S) PN , 2 Permissible component operating pressure (bar) PE material for pipe extrusion is now available in three grades, PE63, PE80 and PE100. These are classified based on the MRS Strength of each grade. Specific properties can be improved by using modified piping grade materials. Eg.: ESCR etc. ong term strength MRS We recommend the calculation of the operating pressure in piping systems to multiply the value in the table contained operating pressure with a system reduction coefficient fs=0.8 (this value contains installation technical influences such as welding joint, flange or also bending loads). 2 These operating pressure have to be reduced by the reducing coefficients for every application Designation Pe63 PE80 PE100 σ: MRS / C MRS - Minimum required strength. C - 1. for water D (mpa)
5 21 product range & specifications > pe piping systems > pipes PE Pipes HDPE Pipes as per IS 4984:1995 PE100 Grade SDR SDR21 SDR17.6 PN6 PN8 Size emin emax emin e max SDR13.6 SDR11 SDR9 PN10 PN12.5 PN16 emin emax emin emax emin e max Wall thickness Chart Please note: ll dimensions in mm Pipes also available in DIN8074, EN121 and SNZ 41 standards. SDR: Standard Dimension Ratio Pipe OD to wall thickness.
6 product range & specifications > pe piping systems > pipes 22 HDPE Pipes as per IS4984 PE80 and IS14333 PE100 Grade SDR SDR41 SDR26 SDR17.6 SDR13.6 SDR11 SDR9 SDR7.4 PN2.5 PN4 PN6 PN8 PN10 PN12.5 PN16 Size emin emax emin e max emin emax emin emax emin emax emin e SDR: Standard Dimension Ratio Pipe OD to wall thickness. max e min e max
7 23 product range & specifications > pe piping systems > pipes Please note: ll dimensions in mm SDR Rating / Pipe Specs Standard to be specified Dimensions may change without prior notice Please refer pipe wall thickness chart for thickness HDPE & MDPE Pipes as per ISO4427, PE63, PE80 and PE100 SDR series SDR41 SDR7.4 S S 12.5 S 10 S 8 S 6.3 S 5 S 4 S 3.2 PE 63 PN2.5 PN4 PN5 PN6 PN8 PN10 PN12.5 PN16 PE 80 PN3.2 PN5 PN6 PN8 PN10 PN12.5 PN16 PN PE100 Size PN4 emin emax emin emax emin emax emin emax emin emax emin emax emin emax emin e SDR26 PN6 SDR21 PN SDR: Standard Dimension Ratio Pipe OD to wall thickness. SDR17 PN SDR13.6 SDR11 SDR9 PN12.5 PN16 PN PN max
8 product range & specifications > pe piping systems > pe fittings 24 PE fittings Moulded bend 90⁰ Type : Butt Weld Code PEBE0 22 PEBE0 27 PEBE PEBE0 44 PEBE0 53 PEBE PEBE PEBE PEBE PEBE1 1 1 PEBE PEBE 167 PEBE PEBE0 0 5 PEBE2 2 2 Moulded Tee 90⁰ Type: Butt Weld Code B PETE PETE0 83 PETE PETE PETE0 100 PETE PETE PETE PETE PETE PETE PETE PETE PETE PETE B
9 product range & specifications > pe piping systems > pe fittings Please note: ll dimensions in mm SDR Rating / Pipe Specs Standard to be specified Dimensions may change without prior notice Please refer pipe wall thickness chart for thickness Moulded stubend, adaptor - short neck Type: Butt Weld B d 2 Code d 1 B D2 SDR17 SDR11 SDR9 SDR7.4 () () () () PESE PESE PESE PESE PESE PESE PESE PESE PESE PESE PESE PESE PESE PESE PESE PESE PESE PESE PESE PESE PESE PESE PESE PESE PESE PESE PESE PESE PESE SDR 26 / 33 / 41 also available Thickness as per SDR chart on page 22
10 product range & specifications > pe piping systems > pe fittings 26 ong neck stubend Weld Type: Socket Code PESE0 b 61 D 2 88 h SDR17 () 12 SDR11 () 12 SDR9 () 12 SDR7.4 () 12 PESE PESE PESE PESE PESE PESE PESE B PESE180 PESE PESE PESE PESE PESE PESE d 2 PESE SDR 26 / 33 / 41 also available Thickness as per SDR chart on page 22 Moulded end cap Type: Butt Weld Code PEEC0 15 PEEC0 16 Code PEEC2 2 PEEC PEEC PEEC PEEC0 21 PEEC PEEC0 24 PEEC PEEC PEEC PEEC PEEC PEEC PEEC PEEC PEEC d 2 PEEC1 1 PEEC PEEC 45 PEEC PEEC0 0 PEEC2 2 PEEC PEEC800 PEEC900 PEEC1000 PEEC1100 PEEC10 arger sizes available on request. SDR 26 / 33 / 41 also available Thickness as per SDR chart on page 22
11 27 product range & specifications > pe piping systems > pe fittings d 2 Moulded concentric reducer Type: Butt Weld Code d 2 PECR03 32 PECR03 32 PECR00 PECR PECR00 PECR PECR00 PECR PECR PECR PECR PECR PECR PECR PECR PECR PECR PECR PECR PECR PECR PECR PECR PECR PECR PECR PECR PECR PECR PECR PECR PECR PECR PECR PECR PECR0 1 PECR0 1 PECR PECR PECR PECR PECR1 1 1 PECR1 1 1 PECR PECR PECR PECR PECR Code d 2 PECR PECR PECR PECR PECR PECR PECR PECR PECR PECR PECR0 0 1 PECR PECR PECR PECR PECR PECR PECR PECR PECR PECR PECR PECR PECR PECR PECR PECR PECR PECR PECR PECR PECR PECR PECR PECR PECR PECR PECR PECR PECR PECR PECR PECR PECR PECR PECR PECR PECR Code d 2 PECR PECR PECR PECR PECR PECR PECR PECR0 0 1 PECR PECR PECR PECR PECR PECR PECR PECR4 4 1 PECR PECR PECR PECR PECR PECR PECR PECR PECR PECR PECR PECR PECR PECR PECR PECR PECR PECR PECR PECR PECR arger sizes available on request up to 10mm. Thickness as per SDR chart on page 22 Eccentric Reducers also available Shortneck long spigot also available.
12 Please note: ll dimensions in mm SDR Rating / Pipe Specs Standard to be specified Dimensions may change without prior notice Please refer pipe wall thickness chart for thickness product range & specifications > pe piping systems > pe fittings 28 Butterfly valve spacer Code Size SDR 11 B C d SDR 17 B C d PEBV PEBV PEBV PEBV PEBV PEBV PEBV PEBV PEBV B PEBV355 PEBV PEBV d c PEBV0 PEBV SDR 7.4 / 9 / 13.6 / 21 / 26 / 33 also available Fabricated segment bend 90⁰ Type: Butt Weld R B Code OD B R PEBEF PEBEF PEBEF PEBEF PEBEF PEBEF PEBEF PEBEF PEBEF PEBEF PEBEF PEBEF PEBEF PEBEF PEBEF PEBEF PEBEF PEBEF ong Radius, R = 2, 3 etc. also available. Thickness as per SDR chart on page 22
13 29 product range & specifications > pe piping systems > pe fittings Please note: ll dimensions in mm SDR Rating / Pipe Specs Standard to be specified Dimensions may change without prior notice Please refer pipe wall thickness chart for thickness Fabricated segment bend 45⁰, 60⁰, ⁰. Type: Butt Weld B R Code OD B R PEBEF PEBEF PEBEF PEBEF PEBEF PEBEF PEBEF PEBEF PEBEF PEBEF PEBEF PEBEF PEBEF PEBEF PEBEF PEBEF PEBEF PEBEF º to 90º, 1º,1º & 180º deg bends available. ong Radius, R = 2, 3 etc. also available. Fabricated segment tee equal Type: Butt Weld B Code OD B PETEF PETEF PETEF PETEF PETEF PETEF PETEF PETEF PETEF PETEF PETEF PETEF PETEF PETEF PETEF PETEF PETEF PETEF Short Segment sizes per IS 8360 available. SDR 26 / 33 / 41 also available Thickness as per SDR chart on page 22 Reducing tee Fabricated Y s also available
14 product range & specifications > pe piping systems > pe fittings Moulded backing flanges Slip-on a) With steel inserts b) Without steel inserts Blind F F K C K C Size d S 1lbs, NSI 16.5 BS 10 Table D DIN 21 K C F Bolt K C F Bolt K C F Bolt X 16 M X 14 M x 14 M X 16 M X 14 M x 14 M X 16 M X 14 M x 14 M X 16 M X 14 M X 18 M X 16 M X 14 M X 18 M X M X 18 M X 18 M X M X 18 M X 18 M X M X 18 M X 18 M X M X 18 M X 18 M X 23 M X 18 M X 18 M X 23 M X 18 M X 18 M X 23 M X 18 M X 23 M X 23 M X 18 M X 23 M X 23 M X 18 M X 23 M X 23 M X 18 M X 23 M X 26 M X 22 M X 23 M X 26 M X 22 M X 23 M X 26 M X 22 M X 23 M X 29 M X 26 M X 23 M X 29 M X 26 M X 27 M X 32 M X 26 M X 27 M X 32 M X 26 M X 27 M X 32 M X M X M X 35 M X M X M X 35 M X M X 41 M X 36 M33 Galvanized Steel, Stainless Steel Flanges available Table E & Table F also. HDPE Flanges with Steel Inserts as per S 1 and DIN 21 available. Flange thickness provided as per pressure ratings requirement.
15 Serving customers across the globe: Corporate Office Sangir House, 366 / 2933, Motilal Nagar II, Mumbai, Maharashtra, India. Postal Code: ( lines) sales@sangir.in Manufacturing Sites: Unit 1: Unit 2: Survey 146, 147, 148, Behind Raymond td., NH8 Western Express Highway, Motiwada, Taluka Pardi, Vapi, Gujarat, India. Postal Code: , 2212 & 2213, Phase III, GIDC, Vapi, Gujarat, India. Postal Code: Disclaimer / TM information: SNGIR is a registered trademark of Sangir Plastics Pvt. td. Information contained in this document is the property of Sangir Plastics Pvt. td. ny unauthorised use of this information is prohibited. Customers and other users should make their own independent determination that the product is suitable for the intended use. They should also ensure that they can use the Sangir products safely and legally. This document does not constitute a warranty, express or implied, including a warranty of merchantability or fitness for a particular purpose. No one is authorised to make such warranties or assume any liabilities on behalf of Sangir except in a writing signed by an authorized Sangir employee. Unless otherwise agreed in writing, the exclusive remedy for all claims is replacement of the product or refund of the purchase price at Sangir's option, and in no event shall Sangir be liable for special, consequential, incidental, punitive or exemplary charges. Concept & design: info@ahead-online.com
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