HK-003,HC SERIES HK-003 HCSERIES. Modular Heavy-current connector WAIN 12-01

Transcription

1 HK-00, SERIES HK-00 SERIES Modular Heavy-current connector 12-01

2 HK-00/0HK-00/2 Heavy-current inserts HE-006 HK-00 Technical characteristics Specifications Approvals Inserts Number of contacts Electrical data acc. to EN Power area -Rated current -Rated voltage conductor -Rated impulse voltage -Pollution degree Pollution degree 2 also Signal area -Rated current -Rated voltage -Rated impulse voltage -Pollution degree Pollution degree 2 also Insulation resistance Limiting temperatures Flammability acc. to UL 94 Mechanical working life(mating cycles) Contacts Surface Contact resistance For stranded wire acc. to IEC Class 5 Axial screw termination Power contacts - Wire gauge - AWG - Hexagonal driver - Stripping length - Tightening torque PE contact (only HK /2) - Wire gauge - AWG - Hexagonal driver - Stripping length - Tightening torque Signal contact (only HK /2) - Wire gauge - AWG - Stripping length - Tightening torque DIN EN DIN EN ,/2+PE 0A 1150/00V 8kV 0A 00V 12kV 2 16A 400V 6kV 16A 500V 6kV polycarbonate V0 500 copper alloy silver 0.2m 5-70mm SW5 22mm mm N.m mm SW4 14mm 6Nm 2.5mm mm 0.5Nm Current carrying capacity The current carrying is limited by maximum temperature of materials for inserts and contacts including terminals Control and test procedures according to DIN EN Operating current[a] A Ambient temperature[ ] 24B Pressure tight hoods/housings with 4 modules 1 Wire gauge5 mm 2 2 Wire gauge50 mm 2 Wire gauge70 mm

3 HK-00 Inserts HK-00/0,HK-00/2 Heavy-current inserts 1150/00V 0A /0,/2+ Inserts Hoods/Housingssize Pressure tight hoods/housings,detail please find the page12-04~ Axial screw terminal Insert Male Female HK-00/0-M HK-00/0-F Distance for contact max. 21 mm Axial screw terminal Insert Male Female HK-00/2-M HK-00/2-F M F 12-0

4 2-M M6 60 M6 60 M/PG Pressure tight hoods/housings Degree of protection IP68,M,M HP24B/H-TEH-2S- HP24B/H-TEH-2S-M HP24B/H-TEH-2T- HP24B/H-TEH-2T-M H version M 2-M6 HE-006 HK-00 Hoods/Housings M6 M6 HP24B/H-TEH-2S-M6 HP24B/H-TEH-2T-M M6x Housings, straight version,m,m HP24B/H-SFH-2H- HP24B/H-SFH-2H-M HP24B/H-SFH-2T- HP24B/H-SFH-2T-M M Housings, horizontal version,m M50,M M50 HP24B/H-BK-SE-2H- HP24B/H-BK-SE-2H-M HP24B/H-BK-SE-2H-M50 HP24B/H-BK-SE-2T- HP24B/H-BK-SE-2T-M HP24B/H-BK-SE-2T-M M4 M HP24B/H-BK-2H HP24B/H-BK-2T R

5 M6 60 HK-00 Hoods/Housings Pressure tight hoods/housings Degree of protection IP68,M HP24B/H-TEH-4S- HP24B/H-TEH-4S-M H version 2-M6 M M6 HP24B/H-TEH-4S-M M6x Housings, straight version,m HP24B/H-SFH-4H- HP24B/H-SFH-4H-M M Housings, horizontal version,m M50 HP24B/H-BK-SE-4H- HP24B/H-BK-SE-4H-M HP24B/H-BK-SE-4H-M M HP24B/H-BK-4H M

6 -250 Heavy-current inserts Crimp terminal HE-006 Modular 250 Crimp Technical characteristics Specifications Approvals Inserts Number of contacts Electrical data acc. to DIN EN Rated current -Rated voltage -Rated impulse voltage -Pollution degree Insulation resistance Limiting temperatures Flammability acc. to UL 94 Mechanical working life(mating cycles) Contacts Surface Contact resistance Crimp terminal - mm 2 Max. insulation diameter Crimp dies Pressing force requirement Frame Tightening torque of the fixing screws DIN EN DIN EN ,2,,4,+PE 250A 00V 12kV polycarbonate V0 500 Copper alloy hard-silver plated 0. m 5-70 mm 2 18 mm acc. to DIN kn stainless steel 0.5Nm Current carrying capacity The current carrying is limited by maximum temperature of materials for inserts and contacts including terminals Control and test procedures according to DIN EN Operating current[a] Ambient temperature[ ] 24B Pressure tight hoods/housings with 4 modules 1 Wire gauge5 mm 2 2 Wire gauge50 mm 2 Wire gauge70 mm 2 Assembly Details Cut the cable head square and strip the insulation The copper strands must be cleaned from dirt and oxid film Copper strands must not be drilled Insert the cable strand completelyinto the crimp ferrule Insertion check via inspection hole 12-06

7 -250 Inserts -250 Heavy-current inserts 00V 250A Inserts Hoods/Housingssize Pressure tight hoods/housings,detail please find the page12-08~ Crimp terminal Order crimp contacts separately Insert Male Female 250-MC 250-FC M F Accessories Crimp contacts 250A Silver plated NO. 1 2 Male CHSM250-5 CHSM CHSM Female CHSF250-5G CHSF250-50G CHSF250-70G For stranded wire acc. to IEC Crimp zone acc. to DIN crimp crimp 7 crimp NO. Wire gauge Stripping length mm 2 50 mm mm 10.25mm 22 mm 22 mm 70 mm mm 22 mm PE crimp contacts 250A Silver plated Male CHSM250PE-5 CHSM250PE-50 CHSM250PE Female CHSF250PE-5 CHSF250PE-50 CHSF250PE M F Tools Manual hydraulic clamp Wire gauge mm² TL

8 M M6 M6 60 M/PG Pressure tight hoods/housings Degree of protection IP68 HP24B/H-TEH-2S- HP24B/H-TEH-2S- HP24B/H-TEH-2T- HP24B/H-TEH-2T H version 2-M6-250 HE-006 Hoods/Housings Housings, straight version HP24B/H-SFH-2H- HP24B/H-SFH-2H- HP24B/H-SFH-2T- HP24B/H-SFH-2T Housings, horizontal version HP24B/H-BK-SE-2H- HP24B/H-BK-SE-2H- HP24B/H-BK-SE-2T- HP24B/H-BK-SE-2T M4 15 HP24B/H-BK-2H HP24B/H-BK-2T R7 Frame HF24B-004A-M HF24B-004A-F 0024C C

9 Hoods/Housings Pressure tight hoods/housings Degree of protection IP68 HP24B/H-TEH-4S- HP24B/H-TEH-4S H version 2-M6 Housings, straight version HP24B/H-SFH-4H- HP24B/H-SFH-4H Housings, horizontal version HP24B/H-BK-SE-4H- HP24B/H-BK-SE-4H HP24B/H-BK-4H M Frame HF24B-004A-M HF24B-004A-F 0024C C

10 -50 Heavy-current inserts Axial screw terminal HE-006 Modular 50 Technical characteristics Specifications Approvals Inserts Number of contacts Electrical data acc. to EN without adapter -Rated current -Rated voltage -Rated impulse voltage -Pollution degree with adapter -Rated current -Rated voltage -Rated impulse voltage -Pollution degree Insulation resistance Limiting temperatures Flammability acc. to UL 94 Mechanical working life(mating cycles) Contacts Surface Contact resistance For stranded wire acc. to IEC Class 5 Axial screw termination - Wire gauge - AWG - Stripping length - Max. cable diameter - Tightening torque Screw terminal - - Wrench size - Tightening torque Frame Tightening torque of the fixing screws Tightening torque of the cross-tying screws on the frame for 4 poles DIN EN DIN EN ,2,/+PE 50A 00V 12kV 50A 4000V 18kV polyamide V0 500 copper alloy silver 0.2m 5-70mm 2 / 95-1mm / mm 19.5mm mm Nm M10 SW17 14Nm 0.5Nm 1.5Nm stainless steel Current carrying capacity The current carrying is limited by maximum temperature of materials for inserts and contacts including terminals Control and test procedures according to DIN EN Operating current[a] Ambient temperature[ ] 24B Pressure tight hoods/housings with modules 1 Wire gauge50 mm 2 2 Wire gauge70 mm 2 Wire gauge95 mm 2 4 Wire gauge1 mm

11 -50 Inserts -50 Heavy-current inserts 00/4000V 50A Inserts Hoods/Housingssize Pressure tight hoods/housings,detail please find the page12-14~ Axial screw terminal Insert Male Female M (5-70mm 2 ) 50.1-M (95-1mm 2 ) F (5-70mm 2 ) 50.1-F (95-1mm 2 ) M SW F SW Assembly Details Step 1: The outer diameter of the cable must not exceed 19.5 mm. Strip the cable by 19 mm. Insert the cable through hood. Step 1: Step 2: Step 2: Press the Han contact NC on the cable strand and applytightening torque according table 1 by using a tightening torques tool.take care that all cable strands fit completely inside the contact termination cavity. During assembling adhere the cable and the contact to minimise axial movement or twisting. Step : Step : Move the perforated plate D across the contacts. Step 4: Step 4: Fit frame E onto the hexagon shape of the contact. Coding can be arranged by turning the contact within 60. Bolt Steps the frame E together with perforated plate D. Step 5: Step 5: Push back the packet inside the hood. Step 6: Tighten the four M screws and the cable gland according manufacturer recommendation. Step 6: 12-11

12 -50 Heavy-current inserts Crimp terminal HE-006 Modular 50 Crimp Technical characteristics HE Current carrying capacity Specifications Approvals DIN EN DIN EN The current carrying is limited by maximum temperature of materials for inserts and contacts including terminals Inserts Control and test procedures according to DIN EN Number of contacts Electrical data acc. to EN without adapter -Rated current -Rated voltage -Rated impulse voltage -Pollution degree with adapter -Rated current -Rated voltage -Rated impulse voltage -Pollution degree Insulation resistance Limiting temperatures Flammability acc. to UL 94 Mechanical working life(mating cycles) 1,2,/+PE 50A 00V 12kV 50A 4000V 18kV polyamide V0 500 Operating current[a] Ambient temperature[ ] 24B Pressure tight hoods/housings with modules 1 Wire gauge5 mm 2 4 Wire gauge95 mm 2 Contacts 2 Wire gauge50 mm 2 5 Wire gauge1 mm 2 Surface Contact resistance Crimp terminal - mm 2 Max. insulation diameter Crimp dies Pressing force Frame copper alloy hard-silver plated 0.m 5-1mm 2 22mm acc. to DIN kN Assembly Details Wire gauge70 mm 2 Cut the cable head square and strip the insulation Tightening torque of the fixing screws Tightening torqueof the cross-tying screws on the frame for 4 poles 0.5Nm 1.5Nm stainless steel The copper strands must be cleaned from dirt and oxid film Copper strands must not be drilled Insert the cable strand completelyinto the crimp ferrule Insertion check via inspection hole 12-12

13 -50 Inserts -50 Heavy-current inserts 00/4000V 50A Inserts Hoods/Housingssize Pressure tight hoods/housings,detail please find the page12-14~ Crimp terminal Order crimp contacts separately Insert Male Female 50-MC 50-FC M F 1.1 Accessories Crimp contacts 50A Silver plated NO Male CHSM50-5 CHSM50-50 CHSM50-70 CHSM50-95 CHSM Female CHSF50-5G CHSF50-50G CHSF50-70G CHSF50-95G CHSF50-1G For stranded wire acc. to IEC Crimp zone acc. to DIN crimp 7 22 crimp crimp crimp.5.5 Tools Manual hydraulic clamp mm² TL crimp NO. Wire gauge Φ mm 2 50 mm 2 70 mm 2 95 mm 2 1 mm mm 10.0mm 11.5 mm 1.5 mm 15.5 mm Stripping length 26 mm 28 mm 28 mm 0 mm 24 mm 12-1

14 Pressure tight hoods/housings Degree of protection IP68 M25 M M25 M HP6B/H-TEH-2S-M25 HP6B/H-TEH-2S-M HP6B/H-TEH-2T-M25 HP6B/H-TEH-2T-M H version M/PG M6-50 HE-006 Hoods/Housings Frame, size 6B hoods/housings HF6B-001C 0006C00100 Frame, size 16B hoods/housings 2M25 2M25 HP6B/H-BK-2H HP6B/H-BK-2T HP16B/H-TEH-2S-2M25 HP16B/H-TEH-2T-2M25 HF16B-002C C MX10 M/PG M/PG M M6 MX HP16B/H-BK-2H HP16B/H-BK-2T M R

15 2-M Hoods/Housings Pressure tight hoods/housings Degree of protection IP68 2M25 2M 2M25 2M HP24B/H-TEH-2S-2M25 HP24B/H-TEH-2S-2M HP24B/H-TEH-2T-2M25 HP24B/H-TEH-2T-2M H version M/PG M/PG 2-M6 Frame, size 24B hoods/housings HF24B-002C 0024C000 MX HP24B/H-BK-2H HP24B/H-BK-2T R

16 6 88 M6 60 M M Pressure tight hoods/housings Degree of protection IP68 HP24B/H-TEH-2S- HP24B/H-TEH-2T H version 2-M6 HE Hoods/Housings -M25x1.5-6H 70 Frame, size 24B hoods/housings HF24B-00C 0024C002.4 MX10 15 HP24B/H-BK-2H HP24B/H-BK-2T R7 Housings, straight version HP24B/H-SFH-2H- HP24B/H-SFH-2T HP24B/H-BK-SE-2H- HP24B/H-BK-SE-2T M

17 Hoods/Housings Pressure tight hoods/housings Degree of protection IP68 M25 M HP6B/H-TEH-4S-M25 HP6B/H-TEH-4S-M H version M/PG 11 Frame, size 6B hoods/housings HF6B-001C 0006C00100 Frame, size 16B hoods/housings 2M25 HP6B/H-BK-4H HP16B/H-TEH-4S-2M25 HF16B-002C C M4 MX MX HP16B/H-BK-4H

18 Pressure tight hoods/housings Degree of protection IP68 H version -50 HE-006 Hoods/Housings 2M25 2M HP24B/H-TEH-4S-2M25 HP24B/H-TEH-4S-2M M6 17 Frame, size 24B hoods/housings HF24B-002C 0024C000 MX HP24B/H-BK-4H M

19 M Hoods/Housings Pressure tight hoods/housings Degree of protection IP68 HP24B/H-TEH-4S M6 -M25x1.5-6H M HP24B/H-TEHH-4S-M Frame, size 24B hoods/housings HF24B-00C 0024C002.4 MX10 15 HP24B/H-BK-4H M Housings, straight version HP24B/H-SFH-4H HP24B/H-BK-SE-4H

20 -650 Heavy-current inserts Axial screw terminal HE-006 Modular 650 Technical characteristics Specifications Approvals Inserts Number of contacts Electrical data acc. to EN Rated current -Rated voltage -Rated impulse voltage -Pollution degree Insulation resistance Limiting temperatures Flammability acc. to UL 94 Mechanical working life(mating cycles) Contacts Surface Contact resistance For stranded wire acc. to IEC Class 5 Axial screw termination - Wire gauge - MCM - Stripping length - Max. cable diameter - Tightening torque Screw terminal - - Tightening torque Frame Tightening torque of the fixing screws DIN EN DIN EN ,2 650A 4000V 18kV polyamide V0 500 copper alloy silver 0.2m 70-1mm 2 / mm / mm mm Nm M Nm stainless steel 0.5Nm Current carrying capacity The current carrying is limited by maximum temperature of materials for inserts and contacts including terminals Control and test procedures according to DIN EN A Operating current[a] ( ) Ambient temperature[ ] 24B Pressure tight hoods/housings with 2 modules 1 Wire gauge70 mm 2 4 Wire gauge150 mm 2 2 Wire gauge95 mm 2 5 Wire gauge180 mm 2 Wire gauge1 mm 2 6 Wire gauge240 mm 2 12-

21 -650 Inserts -650 Heavy-current inserts 4000V 650A Inserts Hoods/Housingssize Pressure tight hoods/housings,detail please find the page12-24~ Axial screw terminal Insert Male Female M (70-1mm 2 ) M (1-185mm 2 ) F (70-1mm 2 ) F (1-185mm 2 ) M F. 5 7 Assembly details Step 1 Strip cable to 2+2 mm Step 1Stripping length Step 2Push conductor through the cable gland and the housing. Push the stripped end of the conductor into the termination entry of the module until the insulation touches the contact. Step 2 and Step Step To tighten the axial screw, a hexagonal wrench size 8 is needed.insert the hexagonal wrench on the mating side of the contact. At the same time, push the conductor over the axial screw.the locking screw has to be tightened with the recommended tightening torque that is determined by the conductor s cross section. Step 4 and Step 5 Step 4Once the modules are terminated, they are mounted into the housing by using two metal frames (tightening torque of the fixing screws = 0.5 Nm). The modules have 4 pegs formed by 2 parallel ribs (each peg shapes like a H ).Each rib takes 1 pole frame, w- here the lateral link has to go into the relief of the frame. The 2 pole frames have 2 cutouts on the wall which get fitted to the H -shaped pegs (see figure).the heads of the screws have to face the mating direction of the module.coding can be establishedby rotating the contact by 90 degrees. Therefore it is important that the corresponding modules are assembled in the correct position otherwise mating is not possible Frame Hood Termination entry, Fixing screws, Step 5 After assembling the modules in the housing, the tightening torque of the locking screw can be checked and corrected if necessary. parallel ribs with Step 6 After final assembly of the contacts,the user should ensure that the cable is adequately strain reliefed to protect the contact from radial stress. Housings bulkhead mounting 12-21

22 -650 Heavy-current inserts Crimp terminal HE-006 Modular 650 Technical characteristics Specifications Approvals Inserts Number of contacts Electrical data acc. to EN without adapter -Rated current -Rated voltage -Rated impulse voltage -Pollution degree with adapter -Rated current -Rated voltage -Rated impulse voltage -Pollution degree Insulation resistance Limiting temperatures Flammability acc. to UL 94 Mechanical working life(mating cycles) Contacts Surface Contact resistance Crimp terminal - mm 2 Max. insulation diameter Pressing force requirement Frame Tightening torque of the fixing screws DIN EN DIN EN ,2 650A 00V 12kV 650A 4000V 18kV polyamide V0 500 copper alloy hard-silver plated 0.m 240mm 2 mm 10kN stainless steel 0.5Nm Current carrying capacity The current carrying is limited by maximum temperature of materials for inserts and contacts including terminals Control and test procedures according to DIN EN Operating current[a] A Ambient temperature[ ] 24B Pressure tight hoods/housings with 2 modules Assembly Details Cut the cable head square and strip the insulation The copper strands must be cleaned from dirt and oxid film Copper strands must not be drilled Insert the cable strand completelyinto the crimp ferrule Insertion check via inspection hole 12-22

23 -650 Inserts -650 Heavy-current inserts 4000V 650A Inserts Hoods/Housingssize Pressure tight hoods/housings,detail please find the page12-24~ Crimp terminal Order crimp contacts separately Insert Male 650-MC Female 650-FC M F 40 Accessories Crimp contacts 650A silver plated NO. 1 Male CHSM Female CHSF G For stranded wire acc. to IEC Crimp zone acc. to DIN crimp NO. Wire gauge Φ Stripping length mm mm 46 mm Tool Manual hydraulic clamp Wire gauge mm² TL

24 2-M Pressure tight hoods/housings Degree of protection IP68 M40 M40 HP6B/H-TEH-2S-M40B HP6B/H-TEH-2T-M40B H version X M/PG HE-006 Hoods/Housings 1 Frame, size 6B hoods/housings HF6B-001R 0006C MX10 55 HP6B/H-BKH-2H HP6B/H-BKH-2T M40 2M40 HP24B/H-TEH-2S-2M40B HP24B/H-TEH-2T-2M40B M/PG M/PG HF24B-002R 0024C M4 70 Frame, size 24B hoods/housings MX HP24B/H-BK-2H HP24B/H-BK-2T R

25 Hoods/Housings Pressure tight hoods/housings Degree of protection IP68 M40 HP6B/H-TEH-4S-M40B H version M/PG 0 X Frame, size 6B hoods/housings HF6B-001R 0006C00110 MX10 55 HP6B/H-BK-4H M40 HP24B/H-TEH-4S-2M40B M/PG M/PG M Frame, size 24B hoods/housings HF24B-002R 0024C00210 MX HP24B/H-BK-4H M