Pressure Boosting Systems

Transcription

1 Contents KF Series

2 Introduction of products Feature Booster System Max.8 inverters & 8 pumps installation in a system and multi inverter controlling system by PCU807 micro processer controller Application Code Suitable for places where variation of head and capacity is required, such as building, apartment, factory in water supply, fire fighting, pressure feeding application. Wilo PZM /ZC Helix V06 PZ(PUZeN Booster Systems) Fluids Beverage, drinking water, coolant, etc and fire extinguishments use and all sorts of fluids that do no harm any materials of the pump chemically or mechanically and fluids that do not include wearing, or long fibroid material particles. Technical Information data Max flow 1 m/hr Max head 0 m Number of available pump ~8 Max. Fluid temp. 70 Max. Ambient temp 0 Main power source : phase 0V/60Hz phase 80V/60Hz Voltage tolerance : 10% M : MultiPUZeN C : CombiPUZeN U : UniPUZeN S : SoloPUZeN H : HybridPUZeN V : VarioPUZeN Number of Pump PUZeN Controller, Pumps Control Panel with excellent control functions and protection function Electric control equipment which manages system functions various operation / protection function various options module design for each parts motor protection equipment Manifold Compact design Pipe support (above Helix V6, MVI6) orrosion resistant Pump option & System option Semiconductor pressure transmitter Number of Inverter It enables a parallel operation setup, smooth operation and water supply without any difference from operation pressure. Isolating Valve High quality, high performance vertical multistage pump Bed orrosion resistant

3 Feature Feature Features of PUZeN series Features and functions Feature Pump Pressure sensing Various protections & VFD control Vertical multistage Non contacting pressure transmitter Functions Main/Stand by Sequential Operation Features Accurate & flexible control Saving installation space Explanation Preset stand by pump shall only work when main pumps breakdown. Pump with least operating hours shall start first and stop last to give equal load to each pumps Control type Pump Power source Pressure detection Applicable fluid Number of controllable pump By inverter(up to 8) Vertical multistage pump phase 80v 60hz(s available) (controller : single phase 0v, 60hz) Noncontact pressure sensor Clean water(0 ~70 ) ~8 Installation condition Control panel Location : inside Operating temperature :0 ~0 Ambient temperature : 10 ~0 Humidity : Max RH 8% Automatic/manual mode operation Protection Emergency operation Indication of all sorts of status Builtin output terminal in the event of fault Inverter selection Avoiding frequent operation It shall delay (in sec) the operation to prevent pressure hunting and frequent operation Detailed Functions Low flow detection (Pressure setting for deactivation) Max Pressure setting Min Pressure setting Alarm for abnormal low pressure Inverter acceleration/deceleration Starting frequency setting Controlling Sequential operation Trial run Manual operation Skipping Automatic activation Dry running protection Menu lock Reverse proportional operation External control Primary/Secondary Sensors Compensation of friction loss Differential pressure control & Differential temperature control Schedule operation number of start per hour Constant Flow control It shall regularly check the flow by changing RPM of main pump to receive a signal for low flow (or no flow) by pressure switch or pressure sensor or flow sensor It shall alarm or stop the system in case of unexpected high pressure and start after pressure at discharge is lowered to preset value. It shall ararm or stop the system in case of reading unexpected low system pressure due to leakage from piping or pump. When discharge pressure is not reaching switchon pressure, it shall alarm or stop the operation to prevent from leakage in discharge piping or dry running Accelerating time & decelerating time of inverter shall be adjustable to prevent motor and to keep pressure constant Required speed (frequency) can be reached rapidly It enables to set duration of time whenever secondary pump is activated or deactivated. When a certain pump has not been operated for a certain period of time, it will try to run the pump to prevent corrosion, sticking and possible damage due to air Able to switch from automatic operation to manual operation for each pump When a certain pump breakdowns, it will be excluded in operation logic After power cut and back, the system will automatically start (or manually if set) Pressure switch or sensors will give signal to stop the system. It will stop when dry running is detected more than times. Password can be set for security By means of PID control, it controls number of operating pumps and frequency if operating parameters are different from preset parameters It shall be able to stop/start the system as well as to change parameters (by internet, RS8, Fieldbus etc) Pressure sensors shall be installed in discharge side, so that secondary sensor replaces in case of breakdown of primary sensor. It alarms when sensors read different pressures. Pressure drop due to friction loss and activation of secondary pumps will be compensated automatically HVAC application can be covered. () Able to set operation parameters for each day of a week. Able to set minimum oepration hours or number of start per hour Able to keep flow by flow meter () Type identification Number of pumps Pump type Flow rate identification Type identification Type Remark PZU/ZC PZC/ZC PZM/ZC High performance single inverter High performance mixed inverter High performance multi inverter Speed Control Speed Control Speed Control PZS/ZC PZH/ZC High performance single individual inverter Speed Control High performance mixed individual inverter Speed Control PZV/ZC High performance multi individual inverter Speed Control Number of pump 1 Motor option H G Number of pump 1 Set Set Set Set Motor opion High efficiency Explosion proof Number of impeller Number of impeller Idenfication Number of stage Idenfication Number of stage Idenfication Number of stage Number of pump Set 6 Set 7 Set 8 Set Water flow rate Pump Series Helix V MVI Power source Motor option Power Source Control part option Structure part option Number of inverter No. Power No. Power 6 0V, 60Hz 80V, 60Hz V, 60Hz 60V, 60Hz 80V, 60Hz B C D E F 0V, 0Hz 80V, 0Hz V, 0Hz 60V, 0Hz 80V, 0Hz Pump type Helix V Series MVI Series Power saving Help Library Remote control SMS Text Super Operation In case of electrical power shortage, system will not operate at 100% load () Brief guide for installation will be displayed Able to set various parameters by remote controller () In case of breakdown, It will send a SMS text message with log In case of breakdown of inverter, it will automatically switch to pressure controlling from frequency controlling ( for PZM & PZC series) Control part option S L R W 7 F SP stainless steel panel ELCB for each EOCR(Electronic Over Current Relay) Extetnal Wired Control Module Touch Screen Noise Filter Super operation structure part option 1 I K O T Expansion of suction manifold Expansion of discharge manifold Bed Insulated Bolt, nut Forging Counter Range (STS sith KS Mark) Removal of 1 stage of impeller SS Bed (For below MVI 18)

4 Product Information Product Structure Outline drawing Outline _ PUZeN Number of Pump Pump type Pump Bore No. Pump Bore of manifoldsuction & Discharge Part name Control Unit ManifoldDischarge Vertical MultiStage Pump Isolating Valve Bed Check Valve ManifoldSuction Outline drawing & location of parts could be changed by Models MVI Series MVI Series MVI8 Series DN DN DN0 Pump Pump Pump Pump 6Pump Pump Pump Pump Pump 6Pump Pump Pump Pump Pump 6Pump 0A 6A 80A 0A 6A 80A 100A 80A 100A PUZeN MVI 00( Pumps) MVI MVI MVI MVI MVI MVI MVI MVI 680 MVI MVI Pump type Helix V16 / MVI18 Series Helix V Series Helix V6 / MVI6 Series Pump Bore DN0 DN0 DN6 PUZeN MVI 00( pumps) No. Pump Bore of manifoldsuction & Discharge Pump type Pump Bore No. Pump Bore of manifoldsuction & Discharge Pump Pump Pump Pump 6Pump Pump Pump Pump Pump 6Pump Pump Pump Pump Pump 6Pump 80A 100A 1A 0A 1A 0A 00A Helix V / MVI60 Series MVI0 Series MVI1 Series Pump Pump Pump Pump 6Pump Pump Pump Pump Pump 6Pump 0A DN80 DN100 DN100 Pump Pump 00A Pump Pump 6Pump 0A 00A 0A 00A 0A 0A 0A 0A 0A MVI MVI MVI MVI MVI MVI MVI MVI 680 MVI MVI If there is a big loss in the suction side (in the case of long or bent pipe.) and a huge change in flow rate, we suggest you to choose a bigger pipe than suction manifold. KF series could be supplied max. pumps. 6 7

5 PUZeN MVI ( pumps) MVI 0 MVI 0 MVI 0 MVI 0 MVI 06 MVI 07 MVI 08 MVI MVI 1 MVI MVI 0 MVI 0 MVI 0 MVI 0 MVI 06 MVI 07 MVI 08 MVI 10 MVI 1 MVI PUZeN MVI ( pumps) MVI 0 MVI 0 MVI 0 MVI 0 MVI 06 MVI 07 MVI 08 MVI MVI 1 MVI MVI 0 MVI 0 MVI 0 MVI 0 MVI 06 MVI 07 MVI 08 MVI 10 MVI 1 MVI PUZeN MVI 00(6 Pumps) PUZeN MVI ( pumps) MVI MVI MVI MVI MVI MVI MVI MVI MVI MVI MVI MVI MVI MVI MVI MVI MVI MVI MVI MVI

6 PUZeN MVI ( pumps) PUZeN MVI ( pumps) MVI MVI MVI MVI MVI MVI 07 1 MVI 08 1 MVI 10 1 MVI 1 1 MVI MVI MVI MVI MVI MVI MVI MVI MVI MVI PUZeN MVI (6 pumps) PUZeN MVI ( pumps) MVI 0 MVI 0 MVI 0 MVI 0 MVI 06 MVI 07 MVI 08 MVI 10 MVI 1 MVI MVI 80 MVI 80 MVI 80 MVI 80 MVI 806 MVI 807 MVI 808 MVI 810 MVI PUZeN MVI ( pumps) PUZeN MVI ( pumps) MVI MVI MVI MVI MVI MVI MVI MVI MVI MVI MVI MVI MVI MVI MVI MVI MVI 810 MVI

7 PUZeN MVI (6 pumps) PUZeN Helix V1( pumps) MVI 80 MVI 80 MVI 80 MVI 80 MVI 806 MVI 807 MVI 808 MVI 810 MVI Helix V160 Helix V160 Helix V160 Helix V160 Helix V1606 Helix V1607 Helix V1608 Helix V160 Helix V16 Helix V PUZeN Helix V1( pumps) PUZeN Helix V1( pumps) Helix V160 Helix V160 Helix V160 Helix V Helix V Helix V Helix V Helix V Helix V Helix V Helix V Helix V Helix V Helix V Helix V Helix V Helix V Helix V Helix V16 Helix V PUZeN Helix V1( pumps) Helix V160 6 Helix V160 6 Helix V160 6 Helix V160 6 Helix V Helix V Helix V Helix V160 6 Helix V Helix V PUZeN Helix V1(6 pumps) Helix V160 1 Helix V160 1 Helix V160 1 Helix V160 Helix V1606 Helix V1607 Helix V1608 Helix V160 Helix V16 1 Helix V

8 PUZeN Helix V00( pumps) PUZeN Helix V00( pumps) Helix V0/ Helix V0 Helix V0/ Helix V0 Helix V0/ Helix V0/ Helix V06 Helix V07/ Helix V08 Helix V0 Helix V/ Helix V0/ Helix V0 Helix V0/ Helix V0 Helix V0/ Helix V0/ Helix V06 Helix V07/ Helix V08 Helix V0 Helix V/ PUZeN Helix V00( pumps) PUZeN Helix V00(6 pumps) Helix V0/ Helix V0 Helix V0/ Helix V0 Helix V0/ Helix V0/ Helix V06 Helix V07/ Helix V08 Helix V0 Helix V/ Helix V0/ Helix V0 Helix V0/ Helix V0 Helix V0/ Helix V0/ Helix V06 Helix V07/ Helix V08 Helix V0 Helix V/ PUZeN Helix V00( pumps) PUZeN Helix V( pumps) Helix V0/ Helix V0 Helix V0/ Helix V0 Helix V0/ Helix V0/ Helix V06 Helix V07/ Helix V08 Helix V0 Helix V/ Helix V/ Helix V/1 Helix V Helix V/ Helix V Helix V/ Helix V Helix V/ Helix V Helix V6/ Helix V6 Helix V7/

9 PUZeN Helix V( pumps) PUZeN Helix V(6 pumps) Helix V/ Helix V/1 Helix V Helix V/ Helix V Helix V/ Helix V Helix V/ Helix V Helix V6/ Helix V6 Helix V7/ Helix V/ Helix V/1 Helix V Helix V/ Helix V Helix V/ Helix V Helix V/ Helix V Helix V6/ Helix V6 Helix V7/ PUZeN Helix V( pumps) PUZeN Helix V00( pumps) Helix V/ Helix V/1 Helix V Helix V/ Helix V Helix V/ Helix V Helix V/ Helix V Helix V6/ Helix V6 Helix V7/ Helix V0/1 Helix V0 Helix V0/ Helix V0 Helix V0/ Helix V0 Helix V0/ Helix V0 Helix V06/ PUZeN Helix V( pumps) PUZeN Helix V00( pumps) Helix V/ Helix V/1 Helix V Helix V/ Helix V Helix V/ Helix V Helix V/ Helix V Helix V6/ Helix V6 Helix V7/.0 1 Helix V0/ Helix V Helix V0/ Helix V Helix V0/ Helix V Helix V0/ Helix V Helix V06/

10 PUZeN Helix V00( pumps) PUZeN MVI 1( pumps) Helix V0/ Helix V Helix V0/ Helix V Helix V0/ Helix V Helix V0/ Helix V Helix V06/ MVI 180 MVI 180 MVI MVI MVI MVI MVI MVI MVI PUZeN Helix V00( pumps) PUZeN MVI 1( pumps) Helix V0/ Helix V Helix V0/ Helix V Helix V0/ Helix V Helix V0/ Helix V Helix V06/ MVI MVI MVI MVI MVI MVI MVI MVI MVI PUZeN Helix V00(6 pumps) PUZeN MVI 1( pumps) Helix V0/ Helix V Helix V0/ Helix V Helix V0/ Helix V Helix V0/ Helix V Helix V06/ MVI MVI MVI MVI MVI MVI MVI MVI MVI

11 PUZeN MVI 1( pumps) PUZeN MVI ( pumps) MVI MVI MVI MVI MVI MVI MVI MVI MVI MVI 1 MVI 1 MVI 1 MVI 1 MVI 6 MVI 8C 17 MVI C 17.0 PUZeN MVI 1(6 pumps) PUZeN MVI ( pumps) MVI 180 MVI 180 MVI 180 MVI 180 MVI 1806 MVI 1807 MVI 1808 MVI 180 MVI MVI MVI MVI MVI MVI 6 MVI 8C MVI C PUZeN MVI ( pumps) PUZeN MVI ( pumps) PZU / ZC PZM / ZC PZU / ZC PZM / ZC PZU / ZC PZM / ZC (kw) 0V, MVI MVI MVI MVI MVI 6 MVI 8C MVI C MVI MVI MVI MVI MVI 6 MVI 8C MVI C.0 0 1

12 PUZeN MVI (6 pumps) PUZeN MVI 0( pumps) MVI MVI MVI 00 1 MVI 00 1 MVI 6 1 MVI 8C 18 MVI C MVI MVI MVI MVI MVI 6C MVI 7C MVI 8C PUZeN MVI 0( pumps) PUZeN MVI 0( pumps) MVI MVI MVI MVI MVI 6C MVI 7C MVI 8C MVI MVI MVI MVI MVI 6C MVI 7C MVI 8C PUZeN MVI 0( pumps) PUZeN MVI 0(6 pumps) MVI MVI MVI MVI MVI 6C MVI 7C MVI 8C MVI MVI MVI MVI MVI 6C MVI 7C MVI 8C

13 PUZeN MVI 000( pumps) PUZeN MVI 000( pumps) IP class : F MVI 001/1 MVI 001 MVI 00/ MVI 00/1 MVI 00 MVI 00/ MVI 00/1 MVI 00 MVI 00/ MVI 00/1 MVI 00 MVI 00/ MVI 00/1 MVI MVI 001/1 MVI 001 MVI 00/ MVI 00/1 MVI 00 MVI 00/ MVI 00/1 MVI 00 MVI 00/ MVI 00/1 MVI 00 MVI 00/ MVI 00/1 MVI PUZeN MVI 000( pumps) PUZeN MVI 000(6 pumps) IP class : F MVI 001/1 MVI 001 MVI 00/ MVI 00/1 MVI 00 MVI 00/ MVI 00/1 MVI 00 MVI 00/ MVI 00/1 MVI 00 MVI 00/ MVI 00/1 MVI MVI 001/1 MVI 001 MVI 00/ MVI 00/1 MVI 00 MVI 00/ MVI 00/1 MVI 00 MVI 00/ MVI 00/1 MVI 00 MVI 00/ MVI 00/1 MVI PUZeN MVI 000( pumps) PUZeN MVI 1 On Demand MVI 001/1 MVI 001 MVI 00/ MVI 00/1 MVI 00 MVI 00/ MVI 00/1 MVI 00 MVI 00/ MVI 00/1 MVI 00 MVI 00/ MVI 00/1 MVI

14 PUZeN / KF Series Perfomance Curve PUZeN / KF Series Perfomance Curve 6 7

15 PUZeN / KF Series Perfomance Curve PUZeN / KF Series Perfomance Curve 8

16 KF Series KF Series Product Introduction Booster SystemKF Series Control Panel with excellent control functions and protection function Various operation / protection Various options Module design for each parts Motor protection Selection of semiconductor pressure transmitter It enables a parallel operation setup, smooth operation and water supply without any difference from operation pressure Manifold Compact design Pipe support construction (above MVI 18) Check Valve Corrosion resistant material Isolating Valve Corrosion resistant material Bed Structure steel bed for bigger model LCD display in English High quality, high performance vertical multistage pump Minimizing the loss of fluid by high class stainless steel material KF Series that has various functions such as powersaving, excellent selfinspection, Remote control. Supplied pump may look different. Features Pump Pressure Detection KF Series Multi function Inverter Control Vertical Multistage pump Noncontacting pressure transmitter Restart after power cut Sequential Operation Features High function, High class Micro Computer control, plenty functions and accurate control Savng installation space Noncontacting type, high reliability, and long lifetime Able to select automatic restart or manual restart. In case of automatic restart, it prevents fluctuation of pressure in discharge side. Pump with least operating hours shall start first and stop last to give equal load to each pumps Automatic emergency mode Able to use common power source even controller breakdowns Skipping When a certain pump breakdowns, it will be excluded in operation logic Application Standard spec. Pressure setting for activation, deactivation, Max and Shutoff Easy to set and prevent any possible error. It prevents pumps from higher pressure than preset max pressure Suitable for places where variation of head and capacity is required, such as building, apartment, factory in water supply, fire fighting, pressure feeding application. Control type Power source Pump Pressure detection Fluids by inverter phases, 80V, 60Hz Vertical multistage pump Non contacting pressure sensor Cleanwater(0~70 ) Main Function Avoiding frequent operation Compensation of friction loss Status display Data backup PID Control It shall delay (in sec) the operation to prevent pressure hunting and frequent operation Pressure drop due to friction loss and activation of secondary pumps will be compensated automatically It shall display various operating parameters and error log Even after power cut, operating parameters will be saved It keeps discharge pressure constant by fast responding PID control, in case of frequency control. Installation requirement Location Indoor Operating temperature 0 ~ 0 Ambient temperature 10 ~ 0 Humidity Max. RH 8% Spare circuit board () Max output setting for inverter Motor protection Monitoring pressure transmitter Dry running protection It can be installed as a spare board Maximum output of inverter can be set lower than rated It prevent from overload, open phase, overcurrent It monitors status of pressure transmitter. In case of water shortage in suction side, it will prevent from dry running and shall be able to delay response time Main Protection Prevention of high temperature and damage due to freezing() Super Operation Main/Stand by Temperature sensor is installed to prevent from freezing and operation at shut off pressure In case of breakdown of inverter, it will automatically switch to pressure controlling (Diaphragm expansion tank shall be installed in discharge side to protect the system and piping) Presetted stand by pump shall only work when main pumps breakdown. Schedule operation Able to set operation parameters for each day of a week. Displaying Operation hours It shall display operation hours of each pump Displaying error log It shall display timely / daily / monthly / yearly. 1

17 KF Series Product Introduction Features and Functions Control type Pump Power source Pressure detection Applicable fluid Number of controllable pump Inverter control Vertical multistage pump phase 80V 60Hz(Others : ) (Controller : single phase 0v, 60hz) Noncontact pressure sensor Clean water(0 ~70 ) ~ Installation condition Control panel Location : indoor Operating temperature :0 ~0 Ambient temperature : 10 ~0 Humidity : Max RH 8% Automatic/manual mode operation Protection Emergency operation Indication of all sorts of status Builtin output terminal in the event of fault Inverter selection (Limited to the speed control) Booster System Type identification Power source Pump and flow rate identification Number of pumps Number of impeller Control Type Tank Capacity Controller options Structure Type Power Source No. of pump KF Type Booster System Remark Speed Control Power 0V, 60Hz 80V, 60Hz V, 60Hz B C D Power 0V, 0Hz 80V, 0Hz V, 0Hz Number of Pump Set Set Number of Pump Set Set Water flow rate Number of Impeller Control type Pump Series Pump type H E W HELIX V Series High efficiency MVI Series Standard MVI Series Number of impeller stages stages stages stages 6 stages 7 stages 8 stages A B C D E Number of impeller stages 10 stages stages 1 stages 1 stages 1 stages S E H Standard ELCB Half System Tank Capacity Controller s Structure s Pressure Tank 170 Pressure Tank Pressure Tank Pressure Tank S L F D R Stainless steel Panel ELCB For Each Noise Filter Stand alone Panel EOCR 1 I T expansion of suction manifold expansion of discharge manifold STS Bed insulated bolt / Nut SSbed(below MVI18)