SS2 Linear / Rotary Smart Valve Positioner

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1 COTROLS A Division of AT Controls Smart performance with innovative and ever-strong coil drive even under harsh working environments Also available in REMOTE TYPE 316 STAILESS STEEL BODY

Smart performance with innovative and ever-strong coil drive even under harsh working environments FEATURES Easy and quick auto-calibration Detecting RA (reverse acting) or DA (direct acting)

messages against performance failures Possible to test the actuator with any fixed signal under a test mode Programmable characteristic curve with 17 points Wide operating temperature range -3 ~ +8 C

2 Smart performance with innovative and ever-strong coil drive even under harsh working environments FEATURES Easy and quick auto-calibration Detecting RA (reverse acting) or DA (direct acting) automatically regardless of wrong air connections Available to use for single or double acting without any special adjustments Compact design allowing to be installed on small actuators Provide error messages against performance failures Possible to test the actuator with any fixed signal under a test mode Programmable characteristic curve with 17 points Wide operating temperature range -3 ~ +8 C Improved control of high-friction globe and ball valves by eliminating overshoot and hunting Low air consumption Mounting bracket to meet IEC for linear valves Support a AMUR mounting pattern VDI/VDE 3845 (IEC ) and providing a multi-size mounting bracket for rotary valves SS2L (Linear Type) OPTIOS Output position transmitter (4-2 ma) 2 x alarm limit or micro switch (SPDT) Explosion proof type (IECEx / ATEX / KC Ex ia IIC T5) HART communication Profibus communication Fieldbus Foundation communication SS2R (Rotary Type) 2

3 COTROLS A Division of AT Controls SPECIFICATIOS Input Signal Min. / Max. Current Voltage Drop (Resistance) Stroke / Angle Air Supply Pressure Output Pressure Range Air Capacity Air Consumption Characteristic Performance Characteristic LCD Indication Adjustable Speed Scan Time Shut-off Value Valve Action Operating Temperature Pneumatic Connections Electrical Connections Protection Class Body Material Weight * Up to 2mm on request ** -4 C on request VDC 3.6 ma / 5 ma Without Hart 8.7 VDC 2 ma) With Hart 9.4 VDC 2 ma) Linear type 5-13 mm Rotary type bar ( 2-1 psi ), filtered, compressed dry and non-oiled to meet Class 3 of ISO % of supply air pressure 8 l/min = 4.8 m 3 /h = 2.8 scfm (Sup = 2 PSIG) 233 l/min = 14 m 3 /h = 8.2 scfm (Sup = 9 PSIG) 2 l/min =.12 m 3 /h =.7 scfm (Sup = 2 ~ 9 PSIG) Linearity < ±.3% F.S Sensitivity <.2% F.S Hysteresis <.2% F.S Repeatability <.2% F.S Linear, EQ %, Quick open, User set (17 points) 4-digit LCD indicator 1-1 (lowest 1, highest 1) 2ms Range - 1% of position signal direct action (DA) / reverse action (RA) - 3 ~ +8 C (- 22 ~ +176 F ) ** PT 1/4 PT 1/2 IP66, intrinsically safe (IECEx / ATEX / KC Exia IIC T5) Aluminum die-cast / powder-painted 3.5 LBS. * PRICIPALS OF OPERATIO Digital Control Circuit I/P Converting Process ~ ~ ELECTROIC COIL OUT 2 X VALVE POSITIO SESOR ~ MICRO SWITCHES SWITCH 1, 2 If 4-2 ma input signal is supplied, the micro processor compares input signal with position feedback and sends control signal to the I/P converting module. Pneumatic signal from the I/P converting module operates the valve and the valve stays at the desired position. 3

MOUTIG TO SS2L (Linear Type) Feedback pin guide lever OUT1 OUT2 < Front View > < Side View

Feedback pin guide lever U bolts for pillar mounted actuators Center bolt for yoke mounted

5 13 Feedback Lever Mounting to linear actuators to IEC 6534 6-1 MOUTIG TO SS2R (Rotary

VDI/VDE 3845, IEC 6534-6-2 ) Fork Lever Type Mounting Size Variation of Multi-Size Bracket

4 MOUTIG TO SS2L (Linear Type) Feedback pin guide lever OUT1 OUT2 < Front View > < Side View > < Feedback Lever Connection > A Type B Type 3 43 Mounting on yoke with plane surface Feedback pin guide lever U bolts for pillar mounted actuators Center bolt for yoke mounted actuators 43 C Type Feedback Lever Mounting to linear actuators to IEC MOUTIG TO SS2R (Rotary Type) SS2R SMART POSITIOER Actuator Actuator H L ROTARY ACTUATOR AMUR Type Mounting ( VDI/VDE 3845, IEC ) Fork Lever Type Mounting Size Variation of Multi-Size Bracket 1) 8 x 3 x 2 (H), 4) 13 x 3 x 2 (H) 2) 8 x 3 x 3 (H), 5) 13 x 3 x 3 (H) 3) 8 x 3 x 5 (H), 6) 13 x 3 x 5 (H) H Rotary Actuator Shaft Height L Length ( 8 or 13mm ) 4

5 COTROLS A Division of AT Controls AIR COECTIOS SS2L (Linear Type) DA 1 RA 1 + IPUT - + IPUT - DA 2 OUT2 RA 2 OUT2 + IPUT - + IPUT - DA 3 OUT2 RA 3 OUT2 + IPUT - + IPUT - AIR COECTIOS SS2R (Rotary Type) Spring Return Double Acting Double Acting IPUT + - IPUT + - IPUT + - As the input signal increases, Actuator shaft rotates counter-clockwise As the input signal increases, Actuator shaft rotates counter-clockwise As the input signal increases, Actuator shaft rotates clockwise 5

FROT COVER REMOVED 1 Air supply 2 3 OUT 2 4 Display LCD 5 Up key 6 Mode key 7 Enter key 8 Down key 9

Electrical connections 15 Ground 16 Feedback lever ELECTRICAL COECTIOS Alarm limit 1, 2 Input signal

auto-calibration User Set Span or Push 5 seconds to change a measured span (Try this option only when a

6 FROT COVER REMOVED 1 Air supply 2 3 OUT 2 4 Display LCD 5 Up key 6 Mode key 7 Enter key 8 Down key 9 Input signal (+, -) 1 Frame ground 11 Output signal (+, -) 12 Alarm limit 1 13 Alarm limit 2 14 Electrical connections 15 Ground 16 Feedback lever ELECTRICAL COECTIOS Alarm limit 1, 2 Input signal Output signal Micro switches 1, 2 CHARACTERISTICS Button Action Auto - Calibration Push 5 seconds for auto-calibration User Set Span or Push 5 seconds to change a measured span (Try this option only when a valve doesn t reach a desired position) Ambient Temp. Confirm an ambient temperature surrounding this smart valve positioner 6

7 COTROLS A Division of AT Controls PARAMETERS DIAGRAM Shows the operating situation of the positioner Changes the parameters Decides LCD display mode in ma, % or a reverse way Converts to the manual mode Shows the selected parameters and a total valve runtime Performs auto-calibration and resets all programmed values Main parameters Tests in process of 2-step, 4-step, or 1...1% Locks the set values Parameter Description Function Default IPU Input signal 4 ~ 2mA or 2 ~ 4mA 4 ~ 2mA R/DA RA/DA Reverse acting or direct acting Auto-set L/EQ Characteristic Linear, E.Q.%(125 or 15), Quick open or User set(17points) Linear SPA Span adjustment ~ 1% 1% ZERO Zero adjustment ~ 99% % PID P-G / I-G / D-G Proportional / Integral / Differential gain value Auto-set SPED Response speed 1 ~ 1 1 SWST Slow start Smooth operation (O or OFF) Auto-set CLT Control limit 5 ~ 125 Auto-set GCL Gap control limit 5 ~ 125 Auto-set DEAD Dead band ~ 9.99%.5% FDG D-gain setting for hard mode D-Gain setting for hard mode Auto-set C/MD ORM / HARD / SMAL Standard actuator, strong valve packing friction, small actuator ORM SHUT Shut-off ~ 9.9%.3% FOP Full-open ~ 9.9%.3% OUT Output signal 4 ~ 2mA or 2 ~ 4mA 4 ~ 2mA SPLT Split range 4 ~ 12mA or 12 ~ 2mA 4 ~ 2mA DIG Display place Movement to one or two decimal places 1 ALAM Alarm limit low, high AL1L / AL1H / AL2L / AL2H ~ 1%, 9 ~ 15% ICAL I4M / I2 Internal match with 4~2mA input signals from a calibrator Factory setting FCAL FB4M / FB2 Internal match with 4~2mA output signals to a calibrator Factory setting POLL Polling address HART Communication polling address ( ~ 15) 7

8 WIRIG ALARM LIMITS MICRO SWITCHES (SPDT) positioner 24 VDC 24 VDC ote that 24 VDC should be supplied for power O C COM O C COM Switch 1 Switch 2 MEASURIG OUTPUT SIGAL 1 Micro Switches Type Rating SPDT 25 VAC 12-3 VDC Cal Ambient Temperature Position Transmitter Output Signal Power Supply Output Current Limit -3 ~ +85 C 4-2 ma, 2-wire 12-3 VDC 3 ma DC ZERO and SPA of position feedback are automatically set after auto-calibration process VDC 12 VDC 24 VDC (OR.) < Transmitter Load Limitation > Linearity Operating Temperature ±.5% F.S -3 ~ +8 C HOW TO ORDER SS2 Actuator Operation Protection Class Feedback Lever Pressure Gauges By-pass Position Feedback Communi cation Connection Threads Mounting Bracket Feedback Pin Guide Lever Set Actuator Operation Protection Class Feedback Lever - Linear type - Rotary type Gauge Block By-pass L R I K W A B C D F 1 2 Y Linear type Rotary type Intrinsically safe (IECEx Ex ia IIC T5 / ATEX Eex ia IIC T5) Intrinsically safe (KC Ex ia IIC T5) Weatherproof to IP66 Stroke (5~3mm) Stroke (5~65mm) Stroke (5~13mm) Stroke (8~2mm) Fork lever AMUR shaft (direct mounting) ot mounted 6 bar (9 psi) 1 bar (15 psi) one (standard) Yes (auto/manual screw) Position Feedback Communication Connection Threads (pneumatic - electrical) Mounting Bracket Feedback Pin Guide Lever Set (only for linear type SS2L) O H P F L R 1 L S M Q one Position transmitter (4~2mA output signal) 2 x alarm limit 2 x micro switch (SPDT) O + L O + S one HART Profibus PA Fieldbus PT(Rc) 1/4 - PF(G) 1/2 PT 1/4 - PT 1/2 PT(Rc) 1/4 - M2 x 1.5 one IEC (for SS2L) IEC (for SS2R) VDI/VDE 3845 ot included Included 8

9 COTROLS A Division of AT Controls DIMESIOS SS2L (Linear Type) PT1/4 12 OUT 2 GROUD Electrical connections < Without Gauge Block > P.C.D 5 4-M Without Gauge Block DIMESIOS SS2R (Rotary Type) M PT1/4 12 OUT 2 GROUD Electrical connections < Fork Lever Type > 25.7 P.C.D 5 4-M DIMESIOS SS2 with 2 x SPDT Micro S/W M With Gauge Block

10 DIMESIOS RSS2 (Remote Type) < Linear Type Remote Position Unit > Connector M6 3-M8 Ø Cable length 3, 5, 1, 15m CABLE COECTOR < Rotary Type Remote Position Unit > Linear type Remote position unit Rotary type Remote position unit M6 3-M8 Ø CABLE COECTOR HOW TO ORDER RSS2 (Remote Type) OTE All sepecifications and characteristics are the same with SS2 RSS2 Actuator Operation Protection Class Feedback Lever Pressure Gauges By-pass Position Feedback Communi cation Connection Threads Cable Length Actuator Operation L R Linear type Rotary type By-pass Y one Yes (auto/manual screw) Protection Class Feedback Lever - Linear type - Rotary type Gauge Block I K W A B C F 1 2 Intrinsically safe (IECEx Ex ia IIC T5, ATEX Eex ia IIC T5) Intrinsically safe (KC Ex ia IIC T5) Weatherproof to IP66 Stroke (5~4mm) Stroke (5~8mm) Stroke (5~15mm) Fork lever ot mounted 6 bar (9 psi) 1 bar (15 psi) Position Feedback Communication Connection Threads (pneumatic - electrical) Cable Length O L M H P F one Position transmitter (4~2mA output signal) 2 x alarm limit O + L one HART Profibus PA Fieldbus PT(Rc) 1/4 - PF(G) 1/2 PT 1/4 - PT 1/2 PT(Rc) 1/4 - M2 x 1.5 3, 5, 1, 15m Other On request 1

11 COTROLS A Division of AT Controls SS2SL & SS2SR (Stainless Steel 316 Body) HOW TO ORDER SS2SL & SS2SR Input Signal Min. / Max. Current Voltage Drop (Resistance) Stroke / Angle Air Supply Pressure Output Pressure Range Air Capacity Air Consumption Characteristic Performance Characteristic LCD Indication Adjustable Speed Scan Time Shut-off Value Valve Action Operating Temperature Pneumatic Connections Electrical Connections Protection Class Body Material Weight VDC 3.6 ma / 5 ma Without Hart 8.7 VDC 2 ma) With Hart 9.4 VDC 2 ma) Linear type 5-13 mm Rotary type bar (2-1 psi) - 1% of supply air pressure 8 l/min = 4.8 m 3 /h = 2.8 scfm (Sup = 2 PSIG) 233 l/min = 14 m 3 /h = 8.2 scfm (Sup = 9 PSIG) 2 l/min =.12 m 3 /h =.7 scfm (Sup = 2 ~ 9 PSIG) Linearity < ±.3% F.S Hysteresis <.2% F.S * Up to 2mm on request ** -4 C on request Linear, EQ %, Quick open, User set (17 points) 4-digit LCD indicator 1-1 (lowest 1, highest 1) 2ms Range - 1% of position signal Direct action(da) / Reverse action(ra) - 3 ~ +8 C (- 22 ~ +176 F) ** PT 1/4 (other on request) PT 1/2 (other on request) IP66, intrinsically safe (IECEx / ATEX / KC Exia IIC T5) Stainless steel LBS. (without bracket) * Sensitivity <.2% F.S Repeatability <.2% F.S SS2S Actuator Operation Protection Class Feedback Lever Pressure Gauges By-pass Position Feedback Communi cation Connection Threads Mounting Bracket Feedback Pin Guide Lever Set Actuator Operation Protection Class Feedback Lever - Linear type - Rotary type Gauge Block By-pass L R I K W A B C D F 1 2 Y Linear type Rotary type Intrinsically safe (IECEx Ex ia IIC T5 / ATEX Eex ia IIC T5) Intrinsically safe (KC Ex ia IIC T5) Weatherproof to IP66 Stroke (5~3mm) Stroke (5~65mm) Stroke (5~13mm) Stroke (8~2mm) Fork lever AMUR shaft (direct mounting) ot mounted 6 bar (9 psi) 1 bar (15 psi) one Yes (auto/manual screw) Position Feedback Communication Connection Threads (pneumatic - electrical) Mounting Bracket Feedback Pin Guide Lever Set (only for linear type SS2SL) O H P F 4 PT 1/4 - PT 1/2 L R 1 L S M Q one Position transmitter (4~2mA output signal) 2 x alarm limit 2 x micro switch (SPDT) O + L O + S one HART Profibus PA Fieldbus one IEC (for SS2SL) IEC (for SS2SR) VDI/VDE 3845 ot included Included 11

12 9955 International Blvd. Cincinnati, Ohio P F sales@atcontrols.com COTROLS SS

SS3 Linear / Rotary. Smart Valve Positioner. Smart performance with innovative and ever-strong coil drive even under harsh working environments

SS3 Linear / Rotary. Smart Valve Positioner. Smart performance with innovative and ever-strong coil drive even under harsh working environments Smart Valve Positioner SS3 Linear / Rotary Smart performance with innovative and ever-strong coil drive even under harsh working environments Easy and quick auto-calibration Detecting RA (reverse acting)