Repair Service Tool Guide

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1 Repair Service Tool Guide

2 2013 Navistar, Inc Navistar Drive, Lisle, IL All rights reserved. No part of this publication may be duplicated or stored in an information retrieval system without the express written permission of Navistar, Inc.

3 1 ZTSE4831 BCS Breakout Tee 2 ZTSE4820 Fuel Injector Electrical Connector Release Tool 3 ZTSE4808 Cable, Glow Plug Breakout 4 ZTSE4800 Ultrasonic Leak Detector 5 ZTSE4796 Coolant And Battery Refractometer 6 ZTSE4785 Plug Kit, Oil Supply Block Off 7 ZTSE4783 Glow Plug Installer Sleeve 8 ZTSE4850 Cable, High Press Fuel System 1

4 9 ZTSE4837 Fitting, Metric Adapter 10 ZTSE4607 Fuel Line Test Adapter 11 ZTSE4602 Temp Sensor Breakout Harness 12 ZTSE4596 Relay Breakout Harness 13 ZTSE4583 Fuel Inlet Restriction Adapter 14 ZTSE4526 Fuel/Oil Pressure Test Coupler 15 ZTSE4517 Front Wear Sleeve Remover 16 ZTSE4516 Front Seal/Sleeve Installer 2

5 17 ZTSE4515C Installer, Rear Seal & Sleeve 18 ZTSE Pin Breakout Tee 19 ZTSE4753 Brush, EGR Valve Cleaning 20 ZTSE4744 Tap, M16 X 2 Bottoming (Head) 21 ZTSE4735A ELS & V8 EGR Breakout Tee 22 ZTSE4733 Installer, Injector Sleeve 23 ZTSE4732 Remover, Injector Sleeve 24 ZTSE4710 Kit, Fuel System Cap 3

6 25 ZTSE4709 Cups, Injector (6.4L) 26 ZTSE4705 Remover, Front Wear Sleeve 27 ZTSE4692 Fuel Test Fitting 28 ZTSE4691 Installer, Front Seal 29 ZTSE4681 Fuel Pressure Gauge 30 ZTSE4657 Fuel Pressure Test Kit 31 ZTSE6074 Connector Release Tool 32 ZTSE6060 Front Wear Sleeve Seal Remover and Installer 4

7 33 ZTSE Wire Breakout Harness 34 ZTSE6052 Installer, Front Crank Seal 35 ZTSE6038 Fuel Rail Pressure (FRP) Breakout Harness 36 ZTSE6034 Plates, Intake Cover 37 ZTSE6032 Shim, Rear Crank Seal 38 ZTSE6031 Restrictor Plate Tool 39 ZTSE6029 Oil Cooler Block Off Plate 40 ZTSE6025 IAH Breakout Tee 5

8 41 ZTSE6016 ITV/EGR Breakout Harness 42 ZTSE6015 Wrench, Crossover Tube Spanner 43 ZTSE6014 Plug, Turbo Drain Block 44 ZTSE6013 Plug, Oil Supply Block-Off 45 ZTSE6012 Plugs, Turbo Supply Block-Off 46 ZTSE6010 EGR Valve Puller 47 ZTSE6009 Hose, Fuel Inlet Adapter 48 ZTSE6002 WIF Breakout Tee 6

9 49 ZTSE6001 Fuel Pump Breakout Harness 50 ZTSE4993 Harness, Mat Breakout 51 ZTSE4960 MAF Sensor Breakout Tee 52 ZTSE4959 Wrench, Fuel Fitting 53 ZTSE4958 FPCV Breakout Tee 54 ZTSE4951 CKP & CMP Pos Sensor Breakout Tee 55 ZTSE4950 CKP & CMP Pos Sensor Breakout Tee 56 ZTSE4946 Switch, Exhaust Manifold Temp 7

10 57 ZTSE4908 EIM Power Relay Breakout Tee 58 ZTSE4896 Wrench, 17mm Flare Nut Ext 59 ZTSE4889 Remover, Rear Wear Sleeve 60 ZTSE4861 Plugs, High Pressure Pump-Rail 61 ZTSE4510 Crankcase Pressure Test Adapt. 62 ZTSE Banana Plug Harness 63 ZTSE Ohm Resistor Jumper Harness 64 ZTSE4485A Cable, APS/IVS Breakout 8

11 65 ZTSE4483 EOT/ECT Sensor Breakout Tee 66 ZTSE4458A 9 Pin Plug Injector Test Harness 67 ZTSE4435C Kit, Int. Elec. Eng. Terminal Test 68 ZTSE4409 Pressure Test Kit 69 ZTSE4386 Critical Metric Taps 70 ZTSE4357 Fluke DVOM Universal 71 ZTSE4347 Cable, Navistar ICP Sensor 72 ZTSE4210A Metric Thread Pitch Gauge 9

12 73 ZTSE4039 Crankcase Breather Tool 74 ZTSE2499 Hand Operated Vacuum Pump Tester 75 ZTSE2217A Water Manometer - Kit 76 TXT Medium Duty Harness Repair Kit Update 77 NQ692003B PocketMaxx (Dealer Kit) PHOTO NOT AVAILABLE 78 NQ NetIQ USB-Link PHOTO NOT AVAILABLE 79 KL5007NAV Coolant Management System 80 KL20040NAV 2010 MaxxForce 7 EGR Leak Detection Kit 10

13 81 K Bendix Data Link Monitoring Unit 82 CF53 EZ Tech PHOTO NOT AVAILABLE NAV Hickok Break-Out Tee Builder and Pin-Out Tool Clean Fuel Source Tool ECM Programming Station ECM Programming Station PHOTO NOT AVAILABLE MaxxForce 7 Harness Kit PHOTO NOT AVAILABLE Pin Breakout Box PHOTO NOT AVAILABLE 11

14 NOTES: AUDIT PERFORMED BY: DATE COMPLETED: / / 12

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