Repair Service Tool Guide

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1 Repair Service Tool Guide

2 2013 Navistar, Inc Navistar Drive, Lisle, IL All rights reserved. No part of this publication may be duplicated or stored in an information retrieval system without the express written permission of Navistar, Inc.

3 1 ZTSE4831 BCS Breakout Tee 2 ZTSE4820 Fuel Injector Electrical Connector Release Tool 3 ZTSE4808 Cable, Glow Plug Breakout 4 ZTSE4800 Ultrasonic Leak Detector 5 ZTSE4796 Coolant And Battery Refractometer 6 ZTSE Pin UVC Breakout Tee 7 ZTSE4785 Plug Kit, Oil Supply Block Off 8 ZTSE4783 Glow Plug Installer Sleeve 1

4 9 ZTSE4782 Cable, Mat Breakout 10 ZTSE4850 Cable, High Press Fuel System 11 ZTSE4837 Fitting, Metric Adapter 12 ZTSE4607 Fuel Line Test Adapter 13 ZTSE4602 Temp Sensor Breakout Harness 14 ZTSE4596 Relay Breakout Harness 15 ZTSE4532 Glow Plug Sleeve Installer 16 ZTSE4531 Glow Plug Sleeve Remover 2

5 17 ZTSE4526 Fuel/Oil Pressure Test Coupler 18 ZTSE4517 Front Wear Sleeve Remover 19 ZTSE4516 Front Seal/Sleeve Installer 20 ZTSE4515C Installer, Rear Seal & Sleeve 21 ZTSE4765 Cable, ITV Breakout 22 ZTSE4764 FRP Breakout Tee 23 ZTSE4753 Brush, EGR Valve Cleaning 24 ZTSE4744 Tap, M16 X 2 Bottoming (Head) 3

6 25 ZTSE4743 Puller, EGR 26 ZTSE4739 Cable, 4 Pin Actuator Breakout 27 ZTSE4735A ELS & V8 EGR Breakout Tee 28 ZTSE4733 Installer, Injector Sleeve 29 ZTSE4732 Remover, Injector Sleeve 30 ZTSE4730 Plate, Oil Cooler Test 31 ZTSE4710 Kit, Fuel System Cap 32 ZTSE4709 Cups, Injector (6.4L) 4

7 33 ZTSE4707 Plates, EGR Cooler Test 34 ZTSE4705 Remover, Front Wear Sleeve 35 ZTSE4692 Fuel Test Fitting 36 ZTSE4691 Installer, Front Seal 37 ZTSE4681 Fuel Pressure Gauge 38 ZTSE4674 ECM Relay Breakout Tee 39 ZTSE4657 Fuel Pressure Test Kit 40 ZTSE6025 IAH Breakout Tee 5

8 41 ZTSE4951 CKP & CMP Pos Sensor Breakout Tee 42 ZTSE4950 CKP & CMP Pos Sensor Breakout Tee 43 ZTSE4921 Plug, EGR Block Off PHOTO NOT AVAILABLE 44 ZTSE4910 Cap, Oil Pressure Test 45 ZTSE4896 Wrench, 17mm Flare Nut Ext 46 ZTSE4889 Remover, Rear Wear Sleeve 47 ZTSE4888 Plug, Block Off 48 ZTSE4861 Plugs, High Pressure Pump-Rail 6

9 49 ZTSE4510 Crankcase Pressure Test Adapt. 50 ZTSE Banana Plug Harness 51 ZTSE Ohm Resistor Jumper Harness 52 ZTSE4485A Cable, APS/IVS Breakout 53 ZTSE4483 EOT/ECT Sensor Breakout Tee 54 ZTSE4458A 9 Pin Plug Injector Test Harness 55 ZTSE4435C Kit, Int. Elec. Eng. Terminal Test 56 ZTSE4409 Pressure Test Kit 7

10 57 ZTSE4386 Critical Metric Taps 58 ZTSE4357 Fluke DVOM Universal 59 ZTSE4347 Cable, Navistar ICP Sensor 60 ZTSE4210A Metric Thread Pitch Gauge 61 ZTSE4039 Crankcase Breather Tool 62 ZTSE2499 Hand Operated Vacuum Pump Tester 63 ZTSE2217A Water Manometer - Kit 64 NQ692003B PocketMaxx (Dealer Kit) PHOTO NOT AVAILABLE 8

11 65 NQ NetIQ Usb-Link PHOTO NOT AVAILABLE 66 KL5007NAV Coolant Management System 67 KL20050NAV EGR Leak Detection Kit MaxxForce DT, 9 & K Bendix Data Link Monitoring Unit 69 CF53 EZ Tech PHOTO NOT AVAILABLE NAV Hickok Break-Out Tee Builder And Pin- Out Tool Clean Fuel Source Tool ECM Programming Station 9

12 ECM Programming Station PHOTO NOT AVAILABLE MaxxForce 5, 7, DT, 9 And 10. Also Applicable To 2010 MaxxForce DT, 9 And Pin Breakout Box PHOTO NOT AVAILABLE 10

13 NOTES: AUDIT PERFORMED BY: DATE COMPLETED: / / 11

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