Billy Malone DeKalb County Sanitation Sanitation Director SWANA TDIBR-Landfills
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1 Billy Malone DeKalb County Sanitation Sanitation Director SWANA TDIBR-Landfills
2 Sanitation began Collection & Disposal of MSW Seminole Landfill began disposal operations 2000 Started Flaring Landfill Gas (54% Methane) Landfill Gas Flow approximately 2, 200 scfm 2006 Landfill Gas to Electricity (LFGTE) 3.2 MW of Electricity (First - Georgia Power G-Energy Program - 9 States) LFGTE Facility Cost $ 5,000,000 Design Build (in-house) Annual Sale of Electricity to Georgia Power $ 1,200,000 (includes green tag attributes REC s) ROI 4.2 years Return of Capital Investment Maintenance and Utilities $ 575,000 Annual Net Profit Operating the Facility $ 625,000 Electricity Generation uses 1,100 scfm of LFG
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5 April 2012 Renewable Fuels Facility began producing Renewable Natural Gas for the AGL Pipeline 1,000 scfm of Landfill Gas produces mmbtu / day October 2012 Sanitation began dispensing CNG as Transportation Fuel Public Access $ 2.10 per GGE Solid Waste, Utilities, BOE, State, Transporters primary users MARTA is a backup user
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8 CNG Fuel Station Cost $ 2,000,000 Sale of CNG to the General Public = $ 315,000 Sanitation Fuel Savings = $ 540,000 (40% of CNG Fleet) Contract Maintenance of Facility $ 114,000 ROI = 2.69 Years Renewable Fuels Facility Capital Cost $ 12,000,000 Annual Sale (Brown) Natural Gas via Pipeline = $ 1,034, scfm LF 54% Methane = mmbtu / day x 365 x $4.00 est. Henry Hub Price x 0.90% operation efficiency = $ 1,034,026 Annual Sale of RIN s (D3 rating) = $ 3,031, x 365 x D3 RIN x 0.90 % efficiency = $ 3,031,505 10% CNG/LNG Facility + 15% 3 rd Party Fees + EM = $ 774,377 Maintenance of Facility including Utilities $ 784,000 ROI = 4.79 Years
9 Sanitation began operating CNG vehicles in April ) in 2012, 2) in 2013, 45) in 2014, (40 Solid Waste, 5 Senior Citizen Buses) 86) total CNG Conversion Units 29% of Solid Waste Fleet Sanitation operates 280 over the road vehicles Tractor Trailer (Transfer Station) Vehicles 3.1MPG Front End Loader (Commercial) Vehicles 2.1 MPG Rear End Collection (Residential) Vehicles MPG Roll-off Container (Commercial) Vehicles 4.3 MPG Other Solid Waste (Heavy Duty)Vehicles 3.5 to 5.1 MPG Employee Van Shuttles (E-350) 17.6 MPG Supervisor Pick ups (F-250) 12.8 MPG Pool Sedans (Honda Civics) MPG
10 Conversion Cost - 90% is cost for Storage for Heavy Duty Vehicles $15,000 (30 Gallons) $45,000 (60 Gallons) $30,000 (45 Gallons) $60,000 (75 Gallons) Example 1A Residential Rear Loader Private CNG Fueling Station 75 Miles per Collection Day = 18,750 Miles per Year Fuel Cost $ 2.25 Diesel $ 3.75 Difference $ ,750 miles 2.0 MPG = 9,375 x $ 1.50 = $ 14,062 Savings / Year 60 Gallon CNG $45,000 $ 14,062 = 3.20 Years ROI Example 1B Residential Rear Loader Owned CNG Fueling Station 75 Miles per Collection Day = 18,750 Miles per Year Fuel Cost $ 0.75 Diesel $ 3.75 Difference $ ,750 miles 2.0 MPG = 9,375 x $ 3.00 = $ 28,125 Savings / Year 60 Gallon CNG $45,000 $ 28,125 = 1.60 Years ROI Average Depreciation Life 9 Years Storage Tanks Life 20 years
11 Example 2A Tractor Trailer Private CNG Fueling Station 175 Miles per Transporting Day = 43,750 Miles per Year Fuel Cost $ 2.25 Diesel $ 3.75 Difference $ ,750 miles 3.1 MPG = 14,113 x $ 1.50 = $ 21,169 Savings / Year 75 Gallon CNG $60,000 $ 21,169 = 2.83 Years ROI Example 2B Tractor Trailer Owned CNG Fueling Station 175 Miles per Transporting Day = 43,750 Miles per Year Fuel Cost $ 0.75 Diesel $ 3.75 Difference $ ,750 miles 3.1 MPG = 14,113 x $ 3.00 = $ 42,339 Savings / Year 75 Gallon CNG $60,000 $ 42,339 = 1.42 Years ROI Average Vehicle Life 8 Years Storage Tanks Life 20 years
12 Example 3A Roll-off Vehicle Private CNG Fueling Station 100 Miles per Transporting Day = 25,000 Miles per Year Fuel Cost $ 2.25 Diesel $ 3.75 Difference $ ,000 miles 4.3 MPG = 5,814 x $ 1.50 = $ 8,721 Savings / Yr. 60 Gallon CNG $45,000 $ 8,721 = 5.16 Years ROI Example 2B Roll-off Vehicle Owned CNG Fueling Station 100 Miles per Transporting Day = 25,000 Miles per Year Fuel Cost $ 0.75 Diesel $ 3.75 Difference $ ,000 miles 4.3 MPG = 5,814 x $ 3.00 = $ 17,442 Savings / Yr. 60 Gallon CNG $45,000 $ 17,442 = 2.58 Years ROI Average Vehicle Life 10 Years Storage Tanks Life 20 years
13 Example 4A Shuttle Vans Private CNG Fueling Station 100 Miles per Transporting Day = 25,000 Miles per Year Fuel Cost $ 2.25 Diesel $ 3.75 Difference $ ,000 miles 17.6 MPG = 1,420 x $ 1.50 = $ 2,130 Savings / Year 30 Gallon CNG $15,000 $ 2,130 = 7.04 Years ROI Example 4B Shuttle Vans Owned CNG Fueling Station 100 Miles per Transporting Day = 25,000 Miles per Year Fuel Cost $ 0.75 Diesel $ 3.75 Difference $ ,000 miles 17.6 MPG = 1,420 x $ 3.00 = $ 4,260 Savings / Year 30 Gallon CNG $15,000 $ 4,260 = 3.52 Years ROI Average Vehicle Life 12 Years Storage Tanks Life 20 years
14 High Btu - High Volumes ( 3,000 scfm ) EPA LMOP High Btu - Medium Volumes (1,500-2,000 scfm) 2010 High Btu Lower Volumes ( 1,000 1,500 scfm) 2012 Transportation CNG Fuel on-site ( > 500 scfm ) Nitrogen and Oxygen still in the Fuel Void Warranty by Engine Companies 2014 High Btu Small Volumes ( 500 1,000 scfm) 23 MSW Landfills are now producing High Btu & registered to generate D3 RIN s Based of 5 year or less ROI less than 2 miles to a major natural gas pipeline (6 or greater) 45 % methane (active MSW landfills) 10 % nitrogen (difficult one to remove to meet gas pipeline specs)
15 Fossil Fuel RNG MSW Landfills
16 Year Gas Diesel CNG MSW LF
17 Natural Gas Fossil Fuel Resources ~ 200+ Years of Domestic Reserves United States has the largest know reserves of Fossil NG 20% use is for Power Generation 29% Cleaner GHG Renewable Natural Gas Renewable Natural Gas Resources Municipal Solid Waste Landfills scfm LFG Dairy Farms 500 heads Wastewater Treatment Facilities 5 MMG per day 88% Cleaner GHG Emissions
18 Gasification Wood Chips Electrical Plant Compost Facility LF Activity Areas Multi Use Trails Fishing Tournament Lakes LFGTE Plant Bow Hunting Tournament Recycling Facility Conley Creek Compost Seminole Road Landfill Phases 3 & 4 (Active) Hauling Facility Public Truck Wash Facility 4 Ponds & 1 Creek Lake Discharge Pts. Public Cemetery Ward Lake Road C & D Recycling Facility Community Recreational Lake Linecrest Road 1,220 acres owned by Sanitation Gasoline and Diesel Fueling Station Shallow Rock Environmental Center C&D C&D Closed Public Golf Driving Range MSW Closed 887 Permitted Acres Renewable Fuels Facility CNG Public Fueling Station Algae Production (Leachate & CO2) Natural Gas Facility Solar Panels Green House Nursery Natural Gas from LF
19 D -3 D - 5 D3 $0.50 & D5 $0.48 = $ 0.98 $0.98 Actual Sales $0.80 $0.48 5/2012 9/2012 5/2013 9/2014
20 Flare Industries CEB 1200, VOC destruction % Generates 1) <15 ppmv of NO x 2) <10 ppm CO at 3% oxygen Modular units combined / deleted to manage flows First to be permanently installed at a MSW Landfill in North America Max. Thermal Capacity MMBtu /Hr LF Gas Flow SCFM Electrical Consumption HP
21 Total Recovery System
22 Contact Information Billy Malone DeKalb County Sanitation Director SWANA TDIBR Landfills Board of Director Clean Cities -Georgia
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