ANSUL. Vertical and Horizontal Bladder Tanks
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1 NSUL SYSTEM OMPONENTS U.S..G. PPROVL NO /14/0 REV. 0 UL EX Page 2-59 Vertical and Horizontal ladder Tanks PPLITION The nsul bladder tank is one component in a balanced pressure proportioning system. Its operation requires no external power other than a pressurized water system. The bladder tank may be used with any nsul foam agent. It can be used in a proportioning system incorporating single or multiple proportioners and any suitable discharge device. DESRIPTION The nsul bladder tank is a steel pressure vessel which stores a foam concentrate contained within an elastomeric bladder. The concentrate is discharged from the tank by incoming water applying pressure to the bladder. This applied energy is transferred to the concentrate, supplying pressurized concentrate to the proportioner. (Proportioners are separate items described on a separate data sheet.) nsul bladder tanks are available in both vertical and horizontal tank models and a variety of nominal capacities as listed in the tank information tables. oth tank models feature perforated center tubes which allow improved agent discharge. Features incorporated into the nsul bladder tanks include the following: Water pressurized bladder construction, alleviating the requirement for foam pumps or other energy sources Valves that are pinned in the normal operative positions and are supplied with nameplates identifying their functions and operating instructions ladder tanks supplied with corrosion-resistant piping Exterior tank surfaces finished with enamel paint or coated with an epoxy finish for use in marine or corrosive environments Tanks with a coal tar epoxy coated interior for use with both fresh and salt water SPEIFITIONS The nsul vertical and horizontal bladder tanks shall be designed and constructed in accordance with the latest revisions to SME code, Section VIII for unfired pressure vessels with a working pressure of 175 psi (1200 kpa) and tested to at least 262 psi (1797 kpa). The tank shall be of (specify) gallon nominal capacity and overall dimensions as indicated in the appropriate diagram and corresponding information table. The tank shall be constructed of steel complying to SME specifications possessing a tensile strength of not less than 70,000 psi (4827 bar). The circumferential, as well as the longitudinal body seam, shall be machine welded and radiographed to ensure 85% efficiency. The tank heads shall be 2 to 1 ellipsoid to ensure strength while reducing overall tank weight. ll tank openings larger than 1 inch (2.5 cm) diameter shall be divided to prevent bladder blow-out. There shall be a water channel, permanent and nonmovable, between the water inlet opening and water drain opening to establish a water path between the tank shell interior and the bladder. The tank interior shall have all welds and edges ground smooth. It shall be cleaned, sand blasted to a near white surface, and immediately coated with a coal tar epoxy sealer. The tank data plate shall be of a material compatible with the tank shell and must be seal welded with appropriate procedure and material to the tank. (This ensures that the data plate will reflect the overall condition of the tank and that no corrosion occurs undetected behind the data plate.) The data plate shall contain as a minimum SME code stamp: year of manufacture, working pressure, board number, material thickness, temperature, and type of head. The tank shall also have a label specifying the type of foam concentrate the system was designed to use, the quantity of concentrate, and any other pertinent warnings. PPROVLS The nsul vertical and horizontal tank assemblies are recognized for use in nsul s USG approved systems, meet the requirements of Section VIII, Div. 1 of the SME ode for Unfired Pressure Vessels and are designed in accordance with FR 46, Subpart 54.
2 UL EX Page 2-60 SPEIFITIONS (ontinued) The vertical tank assembly shall be supported by a continuous skirt of a diameter equal to the tank with four feet drilled for anchoring. The horizontal tank assembly shall be supported by two saddles permanently welded to the tank and drilled for anchoring. These supports provide maximum stability and a maximum amount of bearing area which protects against horizontal and vertical forces such as vibration and shifting. Lifting lugs shall be substantial welded tank attachments with a clear hole not less than 2 in. (5 cm) in diameter. The tank shall contain a flexible bladder of UN-N with nylon reinforcement, or other material tested by Underwriters Laboratories for compatibility with the agent to be used. The bladder material shall have a Mullen burst pressure in excess of 800 psi (5516 kpa). The bladder material shall be no less than 0.05 in. (1.27 mm) thick and shall be constructed to conform with the inside tank dimensions. oth the vertical and horizontal tank assemblies shall contain porous center tubes of P.V. or other material compatible with the agent, with holes of no more than 3/4 in. (19 mm) diameter. The vertical tank assembly shall contain a single perforated center tube. The horizontal tank assembly shall contain both vertical and horizontal perforated center tubes connected with a cross fitting of compatible material. The following shall be assembled to each tank: a bladder drain/fill valve, bladder vent/fill valve, tank shell drain valve, and tank shell vent valve. These valves shall be 1 in. (2.5 cm), 1/4-turn ball valves with bronze bodies, hard chromium-plated bronze ball, bronze stem, stainless steel locking nut and handle, and high performance teflon seats and stuffing box ring. Each valve shall have a nameplate secured to it depicting the valve name and operating position. lso, the valve shall have a ring pin and chain attached for securing the valve in the operating position. The valve names shall coincide exactly with those in the tank instruction manual. ll valves shall be piped out from under the tank for easy access. ll pipe and fittings shall be Schedule 40 STM -43 and -145 bronze respectively. The bladder drain/fill piping shall include a tee with 1/2 in. plug for future sight gauge connection. The tank exterior shall be prepared and finished in accordance with the appropriate (enamel or epoxy) nsul specification or equivalent. printed filling and maintenance manual shall be supplied with each tank. The manual shall contain a system schematic, installation instructions, initial fill procedures, major and minor refill procedures, inspection and maintenance procedures, sight gauge use instructions, service and repair procedures, field inspection manual, and the manufacturer s warranty. ORDERING INFORMTION The nsul bladder tank shipping assembly part numbers and approximate shipping weights are identified in the following tables. Part numbers vary according to tank requirements.
3 UL EX Page 2-61 VERTIL TNK pproximate Nominal ladder Tank Dimensions Shipping apacity Part No. Diameter D E F Weight Gal. (L) Epoxy/Enamel in. (cm) in. (cm) in. (cm) in. (cm) in. (cm) in. (cm) in. (cm) lb. (kg) 50 (190) 70501/ (61) 64 (163) 57 (145) 24 (61) 7.5 (19) 20 (51) 19 (48) 470 (215) 100 (379) 69000/ (61) 90 (229) 82 (208) 52 (132) 8.5 (22) 19 (48) 19 (48) 700 (320) 150 (568) 70516/ (76) 90 (229) 82 (208) 49 (125) 10.5 (27) 21 (53) 21 (53) 980 (445) 200 (757) 69002/ (76) 108 (274) 100 (254) 68 (173) 10.5 (27) 22 (56) 21 (53) 1290 (585) 300 (1136) 69004/ (91) 112 (284) 104 (264) 70 (178) 10.5 (27) 25 (64) 24 (61) 1550 (705) 400 (1514) / (122) 92.5 (235) 84.5 (215) 55 (140) 10.5 (27) 32 (81) 30 (76) 2250 (1020) 500 (1893) / (122) (268) 97.5 (248) 64 (163) 10.5 (27) 32 (81) 30 (76) 2500 (1134) 600 (2271) 69010/ (122) 118 (300) 110 (279) 74 (188) 10.5 (27) 32 (81) 30 (76) 2570 (1165) 700 (2650) 69012/ (122) 132 (335) 124 (315) 88 (224) 10.5 (27) 32 (81) 30 (76) 2840 (1288) 800 (3028) / (122) (372) (352) 95 (241) 10.5 (27) 32 (81) 30 (76) 3200 (1451) 900 (3407) / (122) (408) (387) 106 (269) 10.5 (27) 32 (81) 30 (76) 3400 (1545) 1000 (3785) / (122) (443) (423) 116 (295) 10.5 (27) 32 (81) 30 (76) 3600 (1635) 1100 (4164) 71118/ (153) 144 (366) 136 (346) 90 (229) 18.5 (47) 37 (94) 36 (91) 3750 (1701) 1200 (4542) 71120/ (153) 153 (389) 145 (368) 96 (244) 18.5 (47) 37 (94) 36 (91) 3950 (1792) 1300 (4921) 71122/ (153) 162 (412) 154 (391) 104 (264) 18.5 (47) 37 (94) 36 (91) 4140 (1878) 1400 (5300) 71124/ (153) 171 (435) 163 (414) 110 (279) 18.5 (47) 37 (94) 36 (91) 4350 (1973) 1500 (5678) 71126/ (153) 180 (458) 171 (435) 117 (297) 18.5 (47) 37 (94) 36 (91) 4530 (2054) ONENTRTE OUTLET 2 1/2 OR 3 IN. NPT* LIFTING LUG VENT/FILL VLVE VENT VLVE Tank apacity Dim. Dim. Dim. Dim. D Gal. (L) (Tank Dia.) in. (cm) in. (cm) (Hole Dia.) ( ) 24 (61) 1.7 (4.5) 19.5 (49.5) 1 (2.5) ( ) 30 (76) 1.7 (4.5) 23.7 (60.2) 1 (2.5) 300 (1136) 36 (91) 1.7 (4.5) 28.0 (71.1) 1 (2.5) ( ) 48 (107) 2.2 (5.7) 37.0 (83.3) 1 (2.5) ( ) 48 (122) 2.2 (5.7) 37.0 (94.0) 1 (2.5) ( ) 48 (137) 2.2 (5.7) 37.0 (105.4) 1 (2.5) ( ) 60 (152) 2.2 (5.7) 47.0 (119.4) 1 (2.5) NMEPLTE WTER INLET 2 1/2 OR 3 IN. NPT* 45º ± 2º TYP. 90º ± 2º TYP. SKIRT OPENING WTER HNNEL D SKIRT OPENING SKIRT OPENING DRIN/FILL VLVE DRIN VLVE D 3 IN. (7.6 cm) E DIMETER F * 2 1/2 in. NPT on tanks 1000 gallons or less. 3 in. NPT on tanks over 1000 gallons.
4 UL EX Page 2-62 HORIZONTL TNK pproximate Nominal ladder Tank Dimensions Shipping apacity Part No. Diameter Weight Gal. (L) Epoxy/Enamel in. (cm) in. (cm) in. (cm) in. (cm) lb. (kg) 100 (379) 69090/ (61) 62 (132) 44 (112) 74 (188) 720 (330) 150 (568) 70521/ (76) 58 (147) 50 (127) 74 (188) 1050 (477) 200 (757) 69092/ (76) 58 (147) 50 (127) 91 (231) 1320 (600) 300 (1136) 69094/ (91) 64 (162) 56 (142) 96 (244) 1600 (725) 400 (1514) / (122) 76 (193) 68 (173) 77 (196) 2300 (1043) 500 (1893) / (122) 76 (193) 68 (173) 90 (229) 2550 (1157) 600 (2271) 69100/ (122) 76 (193) 68 (173) 103 (262) 2800 (1270) 700 (2650) 69102/ (122) 76 (193) 68 (173) 117 (297) 3050 (1385) 800 (3028) / (122) 76 (193) 68 (173) 131 (333) 3250 (1474) 900 (3407) / (122) 76 (193) 68 (173) 145 (368) 3420 (1551) 1000 (3785) / (122) 76 (193) 68 (173) 159 (404) 3600 (1633) 1100 (4164) 71100/ (153) 88 (224) 80 (203) 123 (313) 4150 (1882) 1200 (4542) 71102/ (153) 88 (224) 80 (203) 132 (336) 4370 (1982) 1300 (4921) 71104/ (153) 88 (224) 80 (203) 141 (358) 4550 (2064) 1400 (5300) 71106/ (153) 88 (224) 80 (203) 150 (381) 4760 (2159) 1500 (5678) 71108/ (153) 88 (224) 80 (203) 159 (404) 4940 (2441) 1600 (6057) 71110/ (153) 88 (224) 80 (203) 169 (430) 5130 (2327) 1700 (6435) 71112/ (153) 88 (224) 80 (203) 178 (452) 5330 (2418) 1800 (6814) 71114/ (153) 88 (224) 80 (203) 187 (475) 5510 (2499) 1900 (7192) 71116/ (153) 88 (224) 80 (203) 196 (498) 5690 (2581) 2000 (7571) 71150/ (183) 100 (254) 93 (236) 154 (391) 6030 (2735) 2200 (8328) 71152/ (183) 100 (254) 93 (236) 166 (422) 6390 (2898) 2400 (9085) 71154/ (183) 100 (254) 93 (236) 180 (457) 6770 (3071) 2600 (9842) 71156/ (183) 100 (254) 93 (236) 193 (490) 7190 (3261) 2800 (10599) 71158/ (183) 100 (254) 93 (236) 205 (521) 7480 (3393) 3000 (11356) 71160/ (183) 100 (254) 93 (236) 218 (554) 7870 (3570) VENT/FILL VLVE ONENTRTE OUTLET 2 1/2 OR 3 IN. NPT* WTER INLET 2 1/2 OR 3 IN. NPT* VENT VLVE LIFTING LUG DIMETER WTER HNNEL NMEPLTE DRIN VLVE 3 IN. (7.6 cm) DRIN/FILL VLVE SHOWN 90 OUT OF POSITION 7 IN. (18 cm) * 2 1/2 in. NPT on tanks 1000 gallons or less. 3 in. NPT on tanks over 1000 gallons.
5 UL EX Page 2-63 HORIZONTL TNK Tank Size D E F G H Saddle Width Gal. (L) in. (cm) in. (cm) in. (cm) in. (cm) in. (cm) in. (cm) in. (cm) in. (cm) in. (cm) 100 (379) 16.0 (41) 32 (81) 35.5 (90) 0.75 (1.9) 5 (13) 10 (25) 18 (46) 0.63 (1.6) 3 (7.6) 150 (568) 18.0 (46) 36 (91) 35.0 (89) 0.75 (1.9) 8 (20) 16 (41) 24 (61) 0.63 (1.6) 3 (7.6) 200 (757) 20.0 (51) 40 (101) 44.0 (112) 0.75 (1.9) 8 (20) 16 (41) 24 (61) 0.63 (1.6) 3 (7.6) 300 (1136) 21.0 (53) 42 (107) 46.0 (117) 0.75 (1.9) 11 (28) 22 (56) 30 (76) 0.63 (1.6) 3 (7.6) 400 (1514) (43) (87) 36.5 (93) 0.88 (2.2) 17 (43) 34 (86) 42 (107) 0.88 (2.2) 4 (10.2) 500 (1893) (52) (105) 43.0 (109) 0.88 (2.2) 17 (43) 34 (86) 42 (107) 0.88 (2.2) 4 (10.2) 600 (2271) 22.5 (57) 45 (114) 49.5 (126) 0.88 (2.2) 16 (41) 34 (86) 42 (107) 0.88 (2.2) 4 (10.2) 700 (2650) 26.0 (66) 52 (132) 56.5 (144) 0.88 (2.2) 16 (41) 34 (86) 42 (107) 0.88 (2.2) 4 (10.2) 800 (3028) (78) (156) 63.5 (161) 0.88 (2.2) 17 (43) 34 (86) 42 (107) 0.88 (2.2) 4 (10.2) 900 (3407) (87) (173) 70.5 (179) 0.88 (2.2) 17 (43) 34 (86) 42 (107) 0.88 (2.2) 4 (10.2) 1000 (3785) (96) (191) 77.5 (197) 0.88 (2.2) 17 (43) 34 (86) 42 (107) 0.88 (2.2) 4 (10.2) 1100 (4164) 28.0 (71) 56 (142) 60.0 (152) 0.88 (2.2) 23 (58) 46 (117) 54 (137) 1.0 (2.5) 4 (10.2) 1200 (4542) 30.5 (78) 61 (155) 64.5 (164) 0.88 (2.2) 23 (58) 46 (117) 54 (137) 1.0 (2.5) 4 (10.2) 1300 (4921) 32.5 (83) 65 (165) 69.0 (175) 0.88 (2.2) 23 (58) 46 (117) 54 (137) 1.0 (2.5) 4 (10.2) 1400 (5299) 35.0 (89) 70 (178) 73.5 (187) 0.88 (2.2) 23 (58) 46 (117) 54 (137) 1.0 (2.5) 4 (10.2) 1500 (5678) 37.0 (94) 74 (188) 78.0 (198) 0.88 (2.2) 23 (58) 46 (117) 54 (137) 1.0 (2.5) 4 (10.2) 1600 (6057) 39.5 (100) 79 (201) 88.0 (234) 0.88 (2.2) 23 (58) 46 (117) 54 (137) 1.0 (2.5) 4 (10.2) 1700 (6435) 42.0 (107) 84 (213) 87.5 (222) 0.88 (2.2) 23 (58) 46 (117) 54 (137) 1.0 (2.5) 4 (10.2) 1800 (6814) 44.0 (112) 88 (224) 92.0 (233) 0.88 (2.2) 23 (58) 46 (117) 54 (137) 1.0 (2.5) 4 (10.2) 1900 (7192) 46.5 (118) 93 (236) 96.5 (245) 0.88 (2.2) 23 (58) 46 (117) 54 (137) 1.0 (2.5) 4 (10.2) 2000 (7571) 36.0 (91) 72 (183) 72.2 (183) 0.88 (2.2) 29 (74) 58 (147) 66 (168) 1.0 (2.5) 4 (10.2) 2200 (8328) 39.0 (99) 78 (198) 81.7 (208) 0.88 (2.2) 29 (74) 58 (147) 66 (168) 1.0 (2.5) 4 (10.2) 2400 (9085) 42.5 (108) 85 (216) 88.2 (224) 0.88 (2.2) 29 (74) 58 (147) 66 (168) 1.0 (2.5) 4 (10.2) 2600 (9842) 45.5 (116) 91 (231) 94.7 (241) 0.88 (2.2) 29 (74) 58 (147) 66 (168) 1.0 (2.5) 4 (10.2) 2800 (10599) 48.5 (123) 97 (246) (256) 0.88 (2.2) 29 (74) 58 (147) 66 (168) 1.0 (2.5) 4 (10.2) 3000 (11356) 52.0 (132) 104 (264) (272) 0.88 (2.2) 29 (74) 58 (147) 66 (168) 1.0 (2.5) 4 (10.2) NSUL is a registered trademark. H D E F G
6 U.S..G. PPROVL NO /14/0 REV. 0 UL EX Page 2-64 (Intentionally Left lank) NSUL INORPORTED, MRINETTE, WI Form No. F nsul Incorporated Litho in U.S..
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