PIERBURG Products in Focus

Transcription

1 PIERBURG Products in Focus

2 SOLEX PALLAS APG DVG ZENITH STROMBERG AFTERMARKET SOLEX Carburettor Service PIERBURG Service Carburettor production site, Berlin Solex Carburettors Solex Carburettor Service Present-day production of intake 6th Edition (082016) Item No Edited by: Motorservice, Technical Market Support Layout and production: Motorservice, Marketing DIE NECKARPRINZEN GmbH, Heilbronn This document must not be reprinted, duplicated or translated in full or in part without our prior written consent or without reference to the source of the material. All content including pictures and diagrams is subject to alteration. No liability accepted. Published by: MS Motorservice International GmbH 2 Products in Focus

3 Technology and service with tradition RHEINMETALL AUTOMOTIVE Components, Modules and Systems MS Motorservice International Service & Sales support worldwide Technical information PIERBURG training courses Support Motorservice online Contents Page Fuel supply system 4 Air supply system 6 Exhaust gas recirculation systems 8 Secondary air systems 10 Water pumps 12 Oil pumps 14 Vacuum pumps 16 Electric valves 18 Additions to the product range 20 Tools and test devices 21 Products in Focus 3

4 Fuel supply system Product range Electric fuel pumps (in-line and in-tank) Mechanical fuel pumps Fuel supply units (swirl pots) Combined fuel/vacuum pumps ( tandem pumps ) Solenoid valves for activated carbon filter (ACF) systems Tank fluid-level sensor Non-return valves Fuel hoses Pressure regulating valves Testing and measuring instruments Fuel supply system in Focus Various components for the fuel supply are monitored directly or indirectly by the OBD system. Pierburg is an OE supplier. As one of the leading providers of fuel pumps, we supply an extensive product range, which is tailored to the needs of the market. It includes approximately 280 fuel pumps and fuel delivery modules, which are used in almost every make of vehicle. Compact product range of first-class fuel pumps providing superior market coverage, from Alfa Romeo to Volvo. In addition, we offer numerous fuel pumps for universal applications or retrofitting. PIERBURG fuel pumps stand out due to their highly developed technology, op timum hot-fuel supply properties and low noise level. From system-pressure regulators, non-return valves and regeneration valves to canister purge shut-off valves Pierburg provides a wide spectrum of components that are indispensable in the fuel system. Other products for the fuel system, such as electric valves and fuel hoses. 4 Products in Focus

5 Electric fuel pumps and fuel delivery modules Extensive product range of 240 electric fuel pumps and fuel supply units with superior market coverage. Convincing product portfolio for almost every application as well as for universal use. One PIERBURG pump can replace several pumps of rival suppliers 100 % compatibility with competitive brands in OE and the aftermarket. Mechanical fuel pumps 90 types in our range. Used in VW, Audi, BMW, Vauxhall, Ford, Mercedes-Benz, Saab, Volvo, Škoda, Nissan, Mazda, Renault, Peugeot, Iveco, Lada and many more. Thanks to its longstanding tradition in the development and production of mechanical fuel pumps, Pierburg has an excellent name in the market. Mechanical fuel pumps for use in older vehicles. High-pressure fuel pumps for FSI, TFSI and TSI engines (120 to 200 bar). Fuel check valves Prevent fuel lines from running dry. Are universally suitable and allow easy retrofitting. Available with diameters of 4, 6 and 8 mm. Opening pressure from 15 to 1400 mbar. Technical information Product and Service Information Numerous mounting instructions Brochure Electric fuel pumps models, damage, reasons Available in different languages on request Fuel filters More than 700 fuel filters in the renowned KOLBENSCHMIDT and PIERBURG brands. High vehicle coverage, including BMW, VW, Alfa Romeo and Audi. Additions to product groups Tank fluid-level sensor. Fuel pressure regulators with high ve hicle coverage. Solenoid valves for the activated carbon filter (ACF) system, such as ACF regeneration valves and canister purge shut-off valves. Tools and test devices Fitting tool for installing/removing electric fuel pumps. Repair kit for fuel lines. Products in Focus 5

6 Air supply system Product range Throttle valves/regulating throttles (mechanical, pneumatic, electric) Throttle potentiometers Variable intake manifolds Actuators (electric drive modules, idle controllers, step motors) Air mass sensors (petrol/diesel) KOLBENSCHMIDT brand air filters Intake manifold/boost pressure sensors Air supply system in Focus Components for the air supply are monitored directly or indirectly by the OBD. Repair is therefore essential if these systems or components fail. Pierburg manufactures weight-reduced intake manifolds, intake manifold modules and EGR intake manifolds of aluminium or magnesium. PIERBURG intake manifolds are installed in premium vehicles. Well-engineered technical solutions ensure optimum performance, driving comfort and the right torque, together with low fuel consumption. Over 30 million throttle bodies have been installed in European vehicles so far evidence of the expertise of Pierburg in the air management sector. Motorservice offers repair kits for intake manifolds. Pierburg is one of the top suppliers of throttle bodies, regulating throttles and intake modules. PIERBURG throttle bodies are used in over 25 million vehicles. 6 Products in Focus

7 Throttle valves (for petrol engines) The product range extends from mechanical throttle bodies to fully electric drive-by-wire E-Gas throttle bodies. Convincing product portfolio for many vehicle types. PIERBURG is one of the world s leading suppliers for petrol engine applications. PIERBURG throttle bodies cannot be replaced by other suppliers. Air mass sensors Convincing product portfolio for many vehicle types. OE applications for Mercedes-Benz, Vauxhall, VW and Peugeot. PIERBURG air mass sensors can replace models by all other manufacturers. Various designs: With flow pipe or as a separate plug-in sensor. Regulating throttles (for diesel engines) For increasing the manifold vacuum and exactly metering the exhaust gas recirculation rate. Pierburg is one of the top market leaders for European applications. PIERBURG regulating throttles cannot be replaced by other suppliers. Essential component for regenerating the diesel particulate filter. Variable intake manifolds Variable intake manifolds made from aluminium-magnesium pressure die casting for engines from well-known manufacturers. Pneumatic or electrically actuated flaps adapt the length of the intake line to the requirements of the engine. This leads to optimised performance over several engine speeds. Additions to product groups Air filters for passenger cars and utility vehicles in the renowned KOLBENSCHMIDT brand. Electric drive modules for actuating tumble flaps in modern diesel engines. Servo motors for adjusting variable intake manifolds. Step motors for idle control (idling actuators). Electropneumatic valves for controlling pneumatically operated intake manifold adjustment. Throttle potentiometers as a spare part. Intake manifold/boost pressure sensors for measuring the absolute pressure in the intake air system. Technical information Product and Service Information Technical video "Replacing the LMS4 air mass sensor" Available in different languages on request Tools and test devices Special bits for fitting and detaching air mass sensors/plug-in probes. Hand pressure/vacuum pump for testing pneumatic actuators. Products in Focus 7

8 Exhaust gas recirculation systems Product range EGR valves (pneumatic/electric) for petrol and diesel vehicles. Air mass sensors as vital sensors for controlling exhaust gas recirculation in diesel engines. Electric valves for actuating pneumatic EGR valves. Regulating throttles for increasing the manifold vacuum and exactly metering the exhaust gas recirculation rate. Exhaust gas recirculation systems in Focus Today, these components are largely monitored by the OBD system, i.e. every malfunction results in a power loss, making repair absolutely essential. Thanks to the EGR system, up to 50 % of the pollutants in exhaust gases are rendered harmless before they reach the catalytic converter. In the emission control sector, Pierburg leads the European market and is well represented as an OE supplier in numerous modern vehicles. PIERBURG products cannot be replaced by other products the only competitor is the original equipment. Products for emission control offer independent dealers massive potential. Tried and tested millions of times all over the world, today emission control components from PIERBURG ensure clean air and a clean environment in modern vehicles (e.g. VW, Audi, BMW, Vauxhall, Ford, Mercedes-Benz, Saab, Volvo, Škoda, Mazda, Renault, Peugeot and Lada). 8 Products in Focus

9 EGR valves 95 types of electric and pneumatic EGR valves in our product range. Faulty EGR valves become evident through black smoke, power loss, poor idling or insufficient acceleration. PIERBURG EGR valves cannot be replaced by other suppliers. EGR cooler Targeted cooling of the recirculated exhaust gases. The cooled exhaust gas recirculation reduces the temperatures in the combustion chamber, as well as the level of nitrogen oxide formation. The lamella geometry developed by Pierburg reduces the danger of sooting in the radiator. With or without pneumatic bypass flap. Including with oil cooler and oil filter in one component Air mass sensors Convincing product portfolio for many vehicle types. OE applications for Mercedes-Benz, Vauxhall, VW and Peugeot. PIERBURG air mass sensors can replace models by all other manufacturers. Extremely simple replacement thanks to PIERBURG plug-in sensors. Electropneumatic valves For the precise control of pneumatic EGR valves. For controlling exhaust gas flaps/ regulating throttles. Tools and test devices Hand pressure/vacuum pump for testing pneumatic EGR valves. Technical information Product and Service Information Brochure Emission control and OBD Technical poster OBD and exhaust gas return system finding and remedying faults Available in different languages on request Products in Focus 9

10 Secondary air systems Product range Secondary air pumps Secondary air valves Electric valves for actuating pneumatic secondary air valves Secondary air systems in Focus Today, the components of secondary air systems are primarily monitored by the OBD system, making repair absolutely essential in the event of a malfunction. By using secondary air systems, pollutants in the exhaust gas are rendered harmless before they reach the catalytic converter. In the emission control sector, Pierburg leads the European market and is well represented as an OE supplier in numerous modern vehicles. PIERBURG products cannot be replaced by other products the only competitor is the original equipment. Products for emission control offer independent dealers massive potential. 10 Products in Focus

11 Secondary air pumps 30 versions in our range. PIERBURG secondary air pumps cannot be replaced by other suppliers. Faulty secondary air pumps become evident through customer complaints such as whistling noises or unsteady idling during the cold start phase of the engine. The secondary air valve must also be checked when the pump is replaced. PIERBURG side-channel secondary air pumps enable diagnostics on the secondary air system (as required by OBD I/OBD II). Secondary air valves Our product range includes around 20 valve versions. PIERBURG secondary air valves cannot be replaced by other suppliers. Electrical secondary air valves enable diagnostics on the secondary air system (as required by OBD I/OBD II). Electric valves For precisely controlling pneumatic secondary air valves. Tools and test devices Hand pressure/vacuum pump for testing pneumatic secondary air valves. Technical information Product and Service Information Brochure "Emission control and OBD" Technical poster "OBD and secondary air system finding and remedying faults" Technical video "Secondary air system basic information" Available in different languages on request Products in Focus 11

12 Water pumps Product range Poly-rib belt and V-belt driven mechanical water pumps with and without drive pulley Water pumps for passenger car and truck applications Electrical water circulating pumps Electrical coolant pumps Water pumps in Focus Water pumps 1) are responsible for circulating coolant in the engine cooling system. Mechanical water pumps are mounted on the engine block from the outside and can be replaced without having to open the engine itself. Mechanical water pumps are driven by V-belts or poly-rib belts depending on their installation location in the engine. Electrically driven water pumps work independently from the engine and according to demand. When water pumps fail, the engine overheats, which can result in serious engine damage. Water pumps are typical wear parts, which must sometimes be replaced several times during the service life of the engine. Pierburg is known all over the world as a renowned specialist for innovative and forward-looking pump technology. Pierburg has retained a leading market position since 1996 with its electronic water circulating pump. Pierburg is one of the largest OE suppliers for oil pumps, water pumps and vacuum pumps. 1) Other names frequently used for water pumps are: coolant pumps, cooling liquid pumps 12 Products in Focus

13 Mechanical water pumps The cooling liquid absorbs the heat from the engine block and cylinder head and releases it into the ambient air through the radiator. Depending on their design, mechanical water pumps are located either externally on the engine in their own pump housing or are flanged directly on the crankcase. When reconditioning the engine, the water pump should always be replaced to ensure operational safety. Water circulating pumps Water circulating pumps have a built-in electric motor and are installed decentralised on the engine. They are used where cooling or heating functions need to be performed independently of the engine's coolant circuit. - For heating support, residual heat extraction and auxiliary heating. - As a cooling application for turbochargers, power electronics and exhaust gas recirculation. - For cooling drive train and batteries in electric vehicles. Electric coolant pumps The electric coolant pump has an integrated electronic control. It is activated continuously when cooling is required. The electric coolant pump is also able to generate sufficient cooling capacity when idling or after the engine is switched off because it is not linked to the engine speed. This demand-based cooling of the engine reduces power requirements whilst also cutting down on frictional loss, fuel consumption and pollutant emissions. Technical information Catalogue Water pumps Water circulating pumps Electrical coolant pumps Oil pumps Brochure "Water pumps with mechanical drive" Product and Service Information Available in different languages on request Products in Focus 13

14 Oil pumps Product range Oil pumps with push-in drive Oil pumps with gear drive Oil pumps with direct drive via the crankshaft Oil pumps in Focus Oil pumps deliver the oil from the oil pan through the oil filter and oil cooler to the engine lubricating points. An oil pump can be driven by external teeth, internal toothing for crankshaft direct drives or auxiliary drives. Oil pumps are generally replaced in their entirety. They are not intended to be reconditioned. Oil pumps have a long service life, but this may be reduced by maintenance errors, poor oil quality, oil dilution, dirt or engine damage. It may therefore be necessary to change the oil pump early. In modern passenger cars and commercial vehicles, regulated oil pumps are used that deliver the oil flow in a demand-based manner and save fuel. Pierburg is an OE supplier and manufactures mechanical, fully variable and electrical oil pumps. PIERBURG oil pumps are used by all wellknown engine manufacturers in the automotive and light utility vehicle industry. 14 Products in Focus

15 Gear-wheel pumps are mostly in the form of push-on pumps, or pumps with gear or chain drive. These pumps are driven indirectly by the crankshaft. are easy to replace due to their design. Crescent oil pumps are situated on the control side of the crankshaft and are driven directly by it. The advantage of crescent pumps lies in their high delivery rate, particularly at low engine speeds. Rotor pumps are situated, like crescent oil pumps, on the control side of the crankshaft, which is the direct source of their drive. In addition to a high delivery rate, they can also generate high pressure. Technical information Catalogue "Water pumps Water circulating pumps Electrical coolant pumps Oil pumps" Product and Service Information Available in different languages on request Products in Focus 15

16 Vacuum pumps Product range Mechanical vacuum pumps of various designs. Combined vacuum/fuel pumps and combined vacuum/oil pumps ( tandem pumps ). Vacuum pumps in Focus PIERBURG is the leading European manufacturer of vacuum pumps. Vacuum pumps are safety-relevant components, i.e. perfect function is absolutely vital. All diesel engines need a vacuum pump, and the number of diesel vehicles is growing continuously. Vacuum pumps generate the vacuum required for the brake booster in diesel vehicles and in petrol vehicles with low manifold vacuum. Vacuum pumps are also required for the operation of central locking systems, air conditioning, emission control systems and other control elements. In addition to boosting the brakes, the vacuum is required e.g. for operating pneumatic actuators, valves and for a range of convenience features. If the vacuum pump fails - Braking assistance will fail. Pedal forces of up to 1000 N may be required for all-out braking. - Failure of pollutant-reducing components in the exhaust gas recirculation and secondary air systems (petrol engines). - Turbocharger control and diesel regulating throttles will no longer function. - Some convenience features will fail partly or completely. 16 Products in Focus

17 Mechanical vacuum pumps Vacuum pumps are safety-relevant components. Reliable vacuum generation for servo assistance. Additional use in central locking systems, air conditioning, automatic transmission units, emission control systems, etc. Combined vacuum/fuel pumps Fulfil the functions of mechanical vacuum pumps. Are also used for the fuel feed. Technical information Product and Service Information Technical video "Vacuum pumps basic information" Technical video "Vacuum pumps damage due to lack of lubricating oil" Available in different languages on request Products in Focus 17

18 Electric valves Product range On-off valves (electric switchover valves) Valves for turbochargers (recirculating air valves, modulation valves, electropneumatic pressure transducers) Electric pressure transducers Valves for the activated carbon filter (ACF) system Boost pressure control valves Bypass cut-off valves Fuel shut-off valves Vehicle and valve manufacturers sometimes use quite different designations for their components. Here is a selection of alternative designations for the respective Pierburg names: Electropneumatic transducer Electropneumatic pressure transducer Pressure converter (VW, BMW) Electric switchover valve (EUV) Reversing valve, Boost pressure limitation solenoid valve, N75 (VW), Solenoid switchover valve (VW), Electric valve (BMW) Electric pressure transducer (EDW, DW) Pressure transducer, Valve (VW), Electric valve (BMW) Electric valves in Focus Electric valves are monitored directly or The required vacuum, as auxiliary indirectly by the OBD system. If these energy, is available in almost all valves fail, repair is absolutely essential. vehicles (manifold vacuum or vacuum OE production: over 45,000 parts per pump). day. Electric valves from Pierburg are used Over 250 valves in series production. for switching and controlling intake manifolds, secondary air systems, exhaust Electropneumatic valves are small, inconspicuous and barely detectable in gas flaps and air conditioning, and for the engine compartment. But they are upholding convenience and safety powerful helpers in the vehicle. functions. 18 Products in Focus

19 Electropneumatic transducers (EPW) For controlling pneumatic EGR valves, VTG turbochargers, the bypass changeover switch on EGR coolers. A faulty electropneumatic pressure transducer becomes evident through black smoke, lack of power, vehicle jerking or switching to limp-home mode. Electric pressure transducers (EDW, DW) This is an intermediate stage in the development from the electric switchover valve (EUV) to the electropneumatic pressure transducer (EPW). They consist of an electric switchover valve fitted with a pressure limiter. The pressure limiter maintains a nearly constant vacuum. For controlling EGR valves in petrol engines. Electric switchover valves (EUV) Used to control boost pressure valves (wastegate) in many diesel engines, secondary air valves, throttle valves for exhaust gas recirculation (EGR) in some SDI engines, engine water cooler frames on BMW diesel engines, hydraulic engine bearings in diesel engines, exhaust gas flaps on exhaust postsilencers in petrol engines, variable intake manifolds. Activated carbon filter (ACF) valves Canister purge shut-off valves: For sealing the fresh air connection on the ACF during tank leakage diagnosis (OBD II). ACF regeneration valves: For purging the ACF filter. Fuel shut-off valves For hooking up or disconnecting in fuel lines (as an immobiliser) and for preventing fuel from escaping when the engine is switched off. Electric recirculating air valves These are used on the turbocharger of charged diesel engines and considerably minimise the turbo lag effect. Tools and test devices Pressure/vacuum hand pump for testing pneumatic actuators. Technical information Product and Service Information Flyer Electropneumatic valves Technical poster OBD and PIERBURG products Available in different languages on request Products in Focus 19

20 Additions to the product range Exhaust gas flaps Important switching element for future emission control methods (DeNOx catalytic converters, HC adsorbers). Optimised acoustics for the exhaust gas tract. Increased performance thanks to resonance effects. Reduced noise. Low-pressure exhaust gas recirculation. Sequential turbocharging. Control valves for camshaft adjustment Direct the oil flow through different oil channels to the relevant chambers in the hydraulic camshaft adjuster. This rotates the camshaft relative to the camshaft gear and the valve timing is changed. The camshaft adjustment reduces fuel consumption and improves the operating behaviour under part load and full load. It facilitates the implementation of the interior exhaust gas recirculation and dethrottling of the engine and reduces pollutant emissions. Lambda probes With the Lambda probes, Motorservice is expanding the product range in the emission control section. Approx. 250 articles. Wide range of application in European vehicles. Can also be used for diesel applications. 4 universal models (1 to 4 cores) with high vehicle coverage. 20 Products in Focus

21 Tools and test devices Pressure/vacuum hand pump for testing pneumatic actuators. 2 Fuel pressure tester for checking the tightness and pressure (up to 10 bar) of fuel pumps, systempressure regulators and valves precisely and quickly directly on the vehicle 3 Repair kit for fuel lines. 4 Fitting tool for installing/removing electric fuel pumps 5 Mini-Ammeters for the fast measurement of power consumers. 6 Special bits for fitting and detaching air mass sensors/plug-in probes. Products in Focus 21

22 Know-how transfer Professional knowledge from the experts Worldwide training Direct from the manufacturer Each year, around 4,500 mechanics and engineers benefit from our training courses and seminars, which we hold on-site in locations across the world or in our training centres in Neuenstadt, Dormagen and Asperg (Germany). Technical information From practical experience for practical use Our Product Information and Service Information publications, technical brochures and posters keep you at the forefront of the latest technological developments. Technical videos Professional installation clearly illustrated Knowledge transfer via video: In our videos, you will find practice-orientated fitting instructions and system explanations relating to our products. News Regular information via Subscribe online to our free newsletter now and receive regular information about additions to the product range, technical publications and much more. Social media Always up to date Individual information Especially for our customers We provide extensive information and services relating to our wide range of services: e.g. personalised sales-promoting materials, sales support, technical support and much more. 22 Products in Focus

23 PI 1575 SI 1210 For technical personnel only! Page 1/2 Engine bearings with polymer coating Tips and tricks... Systemkomponenten und Service for correct installation and long service life of the new short block für eine fachgerechte Reparatur MS Motorservice International GmbH 04/15 EN Please note that cylinder heads which may be included in the delivery are not fully assembled. These must be aligned with the exhaust manifold or intake manifold and the cylinder head bolts must be tightened according to the Clean all attachments thoroughly before installation and check for damage. Clean oil cooler thoroughly and check for blockages, it is imperative to replace this in the case of previous engine damage. Check connections and intake pipes to the engine for tightness. Check injection system, set start of delivery according to manufacturer's Check the correct operation of the viscous fan. Clean water cooler and check for blocka- charge air cooler thoroughly and check for blockages, it is imperative to replace this in the case of previous turbocharger damage. Check engine monitoring instruments for correct operation and replace in case of defects. Never start the engine without oil and coolant. Manually supply (inject) the engine oil until oil pressure has built up, so that all bearing points have been supplied with oil before initial start-up. Check for correct function in the oil pump, oil pressure control valve, water pump and vibration damper. cle manufacturer. with oil and crank without injection nozzles (max seconds per sequence to avoid damage to the starter) Products in Focus online Get information on the products online Interactive elements, animations and video clips provide interesting information about our products in and around the engine. OnlineShop Your direct access to our products Order at any time. Quick availability check. Extensive product search by engine, vehicle, dimensions etc. Technipedia Motorservice app We share our know-how with you in our Technipedia. You can get professional knowledge direct from experts here. Here, you will find the latest information and services relating to our products quickly and easily. Are you looking for technical information relating to engines? Access technical know-how on the move Products in Focus 23

24 Motorservice app Mobile access to technical know-how Find out more Motorservice Partner: Headquarters: MS Motorservice International GmbH Wilhelm-Maybach-Straße Neuenstadt, Germany EN 08/14 (082016) MS Motorservice International GmbH