S M Kumar, Process Consultant - Oil & Gas Projects

Transcription

1 (landline) (mobile) Career Summary years. Process engineering. Conceptual and feasibility studies, PFDs and PIDs, equipment and instruments specification, vessel/ line / control valve/ relief valve sizing, flare & relief analysis, HAZOP & HAZID studies, bid assistance and evaluation, operating manuals, commissioning assistance, trouble shooting and debottlenecking. Global EPC and engineering of onshore and offshore (platforms, semi-sub/ FPSOs) oil & gas projects in Australia, Philippines, Vietnam, Indonesia, Brunei, Thailand, Malaysia, Singapore, Bangladesh, India, Angola, Oman, Denmark and Brazil. Specialization: Process Design, Hazop and Hazid studies, Fired Heaters and Energy Conservation Services Review process design of oil & gas plants to spot improvements and cost reduction based on lessons learnt from past projects Bid Assistance Participate/ facilitate Hazop/ Hazid Troubleshooting, debottlenecking Train process engineers Education BE, Chemical Engineering, 1973, India Employment History Process Consultant, present Kellogg Brown & Root, Singapore Department Manager: Engineering/ Technical Safety; Process Technologies; Process; Mechanical. Process Engineer Engineers India Ltd, India Junior Engineer thru Process Manager Experience Summary Process Consultant, 2008 to present Project Review - FEED/ Bid/ AFD/ AFC documents, Bid Assistance, HAZOP/HAZID Kellogg Brown & Root, Singapore, Department supervision. Interaction with global offices. Hire, train and supervise process engineers. Mentor young engineers. Check key process engineering documents. Lead Process Engineer & Project Manager for modification projects. Lead Process Engineer onshore and offshore facilities. Field Development/ Conceptual Studies. FEED, Detailed Engineering. Bid Engineering. Engineers India Limited, India, Conceptual studies: Oil & Gas Projects. Detailed engineering: Refinery Utility and Flare systems. Energy conservation projects. Process and thermal design of fired heaters, waste heat boilers, incinerators. Crude, Vacuum, Delayed Coker, Visbreaker, EDC Cracker. Team development: Cast iron air preheater with internal and external fins suitable for high sulphur fuels. Training: Fired Heaters and WH Boilers Design Foster Wheeler Energy Ltd, UK, 1976 Foster Wheeler Energy Corp, USA, 1979 Training in Energy Management Brookhaven National Laboratory & State University of New York, USA, 1984 Overseas Experience: India, UK, USA, Singapore and Thailand 42 years of Process Engineering Services in Global Projects

2 Process Consultant, Energy & Environment Engineers, 2008 to Present Bid Engineering Assistance and Training provided are not included. Hazop /Hazid Participation: PCML, Myanmar: Yetagun A,B,C Platforms thru Petro6EC, India. 3 interlinked offshore platforms 350 MMSCFD; 9,000 BCD. Several plant / compression train modifications to suit declining reservoir pressure (LP Operations). Hazop Chair PCML, Myanmar: Yetagun A,B,C Platforms thru Petro6EC, India. 3 interlinked platforms 350 MMSCFD; 9,000 BCD. Safety Critical Identification Workshop Chair H-Energy, India: East Coast LNG Project thru LTV, India. PLEM, subsea 28 pipeline and Onshore Receiving Facilities to transfer 7.2 MMTPA LNG to onshore gas grid. Hazid/ Hazop Chair PCML, Myanmar: Yetagun-C and D thru Bureau Veritas, India for L&T, India. Construction Risk Assessment. Close-by mooring of 2 barges for platform modifications and installing Yet-D WHP+ 11km pipeline between Yet-C and Yet-D. CRA Chair. Construction Risk Assessment in mooring 2 barges at close proximity to carry out maintenance and modifications on existing Yetagun platforms; while installing Yetagun-D Wellhead Platform jacket and topsides; and 11km pipeline between Yet-C and Yet- D. CRA Chair. Total E&P, Indonesie: Sisi-Nubi Phase 2 and Peciko 7B thru WorleyParsons, Indonesia. 3 Wellhead Platforms MMSCFD 800-1,500 BOPD 800-1,500 BWPD. Hazop Chair. ONGC, India: WO-16 Cluster & SB-14 WH Platform thru Germanischer Lloyd for PunjLloyd, India. 6 subsea pipelines connecting 5 Wellhead Platforms: WO-5, WO-15, WO-16 and B-119/ B-121 producing to MOPU; and SB-14 producing to BCPA. Hazid Chair. ONGC, India: WO-16 Cluster & SB-14 WH Platform thru Germanischer Lloyd for NPCC, UAE. 5 Wellhead Platforms: WO-5, WO-15, WO-16 and B-119/ B-121 producing to MOPU; and SB-14 producing to BCPA. Producing MMSCMD 17,500 BOPD 2,750 BCPD. Hazid/Hazop Chair. OMV, Petrom Kazakhstan: Tasbulat Field thru Mangystau-Imstalkon, Kazakhstan. Indirect (Waterbath) oil heaters. Hazop Chair. OMV, Petrom Kazakhstan: Komsomolskoe Field thru Oil Service Company, Kazakhstan. Injection water pumping system. 2,000m³/d. Hazop Chair. ONGC, India: Cluster 7 WH Platform thru Germanischer Lloyd for McDermott, Chennai, India. 5 Wellhead Platforms: B192-1, B192-5, B192-8, WO-24 and BHE producing 1.1 MMSCMD 46,400 BOPD 20,000 BWPD, with Gas lift and Water Injection. Hazop Chair. PTTEPI, Myanmar: Zawtika, thru L&T, India. 3 HP Wellhead platforms. 100 to 200 MMSCFD. Hazop Chair. ONGC, India: B-193 Process Platform thru Lloyds Register for Ranhill WorleyParsons, Malaysia. 40 MMSCFD 47,000 BOPD 30,000 BWPD. Separation, sweetening, compression, dehydration, water treatment and utilities. First of a kind in offshore - H2S incinerator + SO2-Seawater scrubber. Hazop Chair. ONGC, India: ICP-R Process Platform for Afcons Gunanusa Joint Venture. 80 MMSCFD 100,000 BPD. Separation, compression, dehydration, water treatment. Flare & relief and utilities. Hazop, Hazid and SIL. PTTEP, Thailand: Bongkot Phase 4A, Central Facilities Living Quarters for Gunanusa Indonesia. Firewater and other utilities. Hazop Chair. 42 years of Process Engineering Services in Global Projects 2 of 6

3 CPOC, JDA: Block B-17 CPP, Malaysia-Thailand Joint Development Area for KBR Singapore. Separation, high CO2 removal with membrane, dew point control, compression, condensate stabilization. Flare & relief and utilities. Hazid Chair. Premier Oil, Vietnam: Offshore BV, Block 12W, Chim Sao & Dua Fields, Vietnam for JR McDermott and MESPL, Singapore. 15 MMSCFD 10,000 BPD. Wellhead platform feeding FPSO with for Gaslift and water Injection. Hazop and Hazid. Woodside, Australia: Pluto Riser Platform for KBR Singapore. 950 MMSCFD. Deep water subsea wells to onshore LNG plant. Hazop and closeout. Prepared safeguarding memorandum, flare report etc.. Process Design Review: ENI, Angola: Block 15/06 East Hub Development FPSO for BumiArmada, Malaysia. 80,000 bopd, 90,000 bwpd, 110,000 blpd, 100 MMSCFD. Separation, light and heavy oil dehydration and stabilization, gas compression, dehydration, gas lift, gas injection, produced water treatment, seawater treatment and injection. Relief and utilities. Post AFC Gate Review of PFDs/PIDs and process documents. Petronas, Malaysia: Sepat Process Platform for BMD, Malaysia. 600 MMSCFD, 25,000 BLPD. Separation, compression, CO2 removal with membrane, condensate stabilization and produced water treatment. Relief and utilities. FEED Design Review of AGRU and PFDs/PIDs. ONGC, India: HRD Process Platform for Afcons, India. 2 MMSCMD, 55,000 BLPD. Separation, compression, Relief and utilities. Process Engg Assistance. Hazop participation. ONGC, India: MHN Process Platform for L&T Valdel, India MMSCFD, 250,000 BLPD. Separation, compression, dehydration, water treatment. Flare & relief and utilities. PCML, Myanmar: Yetagun Process Platform for Petro6, India. Blowdown load rationalization study, on adding a new compressor platform, to limit load to the capacity of existing flare system and avoid investment in a new flare system and tip. Chevron, Thailand: Platong Central Process Platform MMSCFD 22,000 BFPD condensate 60,000 BWPD. Separation, compression, dehydration, dew point control, mercury removal, compression, condensate stabilization and produced water injection. Flare & relief and utilities. Hazop participation and closeout. Kellogg Brown & Root Asia Pacific Pte Ltd, Sep 1988 to Dec 2007 Lead Process Engineer Maersk, Denmark: Tyra West. Reviewed the relief system of existing platforms as to the adequacy of relief and blowdown valves. Lead Process. CPOC, Malaysia-Thailand Joint Development Area: JDA Block B-17 CPP Separation. High CO2 gas. CO2 removal with membrane, dew point control, compression, condensate stabilization. Flare & relief and utilities. Hazid Chair. PTTEP, Thailand: Arthit 2A Platform. 600 MMSCFD 44,000 BFPD 24,000 BWPD. Separation, mercury removal, compression, CO2 removal with membrane, dew point control with expander-compressor, compression, condensate stabilization and produced water injection. Flare & relief and utilities. Lead Process. Hazop participation. Oxy, Qatar: ISND Phase II, PS-1K Compression Platform. 190 MMSCFD, 190,000 BFPD. Separation, compression, dehydration gas, 420,000 BFPD to shore and 180,000 BWPD water injection. Flare & relief and utilities. Tie-up to existing PS-1. Lead Process. Hazop participation. 42 years of Process Engineering Services in Global Projects 3 of 6

4 Department Manager: Engineering/ Technical Safety; Process Technologies; Process and Mechanical Departments. Project manning, review process documents to spot cost reduction and safety issues. Participate in Hazop, closeout of technical issues. Resolve inter-department conflicts and project issues and facilitate cross-fertilization of ideas between project teams Conoco, Vietnam: Su Tu Den Platform. 20 MMSCFD 65,000 BPD. Extended Wellhead platform processing to a FPSO. Maersk, Denmark: Halfdan Platform. 120 MMSCFD 120,000 BPD Separation, compression and treatment. Hazop participation. Conoco, Indonesia: Belanak FPSO. 300 MMSCFD 100,000 BPD and 28,000 BPD LPG. FPSO with LPG columns. Selection and optimization of WHRU for Rolls Royce turbines. Hazop participation. PetroVietnam, Vietnam: Gas Project Management Board, Gas Distribution FEED. 10 MMSCMD Distribute gas from BP Amoco s Nam Con Son plant to downstream power plants and other users. Reviewed FEED. Hazop Chair. BP, Amoco: Vietnam Nom Con Son Platform & Onshore Terminal. 10 MMSCMD gas and 1,100 m3/d. Ran the Challenge Process inviting suggestions from discipline engineers to improve cost and schedule. 40 out of 80 suggestions were incorporated. SembCorp Utilities & Terminals, Singapore: FEED Project Co-ordination. Project co-ordination, process design and supervision of front-end engineering for adding utility units and tanks in SUT-2 terminal and in SUT-1C, D and E. Projects included upgrade/modifications to seawater, cooling water, steam etc. systems to a 600 MW Cogen Plant. Lead Process/ Project. Shell, Philippines: Malampaya Gas Platform. Concrete Gravity Structure. 500 MMSCFD 32,800 BPD condensate from 850m deep water. Participated in FEED. Hazop Chair - minor modifications. Gulf Resources (Kakap) Limited, Indonesia: Process Studies. Compression power over 15 years in KF and KRA platforms to compress and export Kakap gas via Natuna Gas Pipeline to Singapore. JVPC Vietnam: Rang Dong Wellhead Platform. 50 MMSCFD 60,000 BPD oil to a FPSO. Hazop Chair. Cairn/Shell, Bangladesh: Sangu Gas Onshore Terminal. 260 MMSCFD. Reviewed low temperature issues. Daewoo/Chevron, Nigeria: Nemba Lomba Platform. 110 MMSCFD 100,000 BOPD 10,000 BWPD. Gas reinjection and export. Relief system review. Project Co-ordination and engineering of miscellaneous modification and retrofits Unocal Thailand: Miscellaneous Projects. Project Co-ordination 1. Study to add a booster compressor on wellhead platforms and to optimize field pipelines 2. 25,000 BPD produced water system with hydrocyclones and chemical treatment to remove heavy metals at Satun CPP and Funan CPP 3. Study and engineering of condensate pumping system of Platong CPP and Satun CPP 4. 7,000 BPD produced water treatment system, employing hydrocyclone 5. Study for trouble-shooting Condensate stabilization system in Erawan CPP. Collected and reconciled operating data; and recommended solutions 6. Detailed engineering of a generic wellhead platform automation project. A PLC is used to replace the traditional hydraulic panel to allow remote well testing, start-up and shut down 7. Prepared start-up and operating manual; participated in HAZOP studies of 900 MMSCFD Erawan Riser Platform that routes high pressure gas from various Gulf of Thailand platforms. 8. Prepared start-up and operating manual of 600 MMSCFD Erawan Compression Platform Lead Process Engineer/ Process Engineer 42 years of Process Engineering Services in Global Projects 4 of 6

5 FELS Singapore: Saga Petroleum Varg Field Development Floating Production Unit. 9,000 Sm³/SD FEED Brunei Shell Petroleum, Brunei: Seria Terminal ETP Plant. Process/Fired Heater consultant for specifying and procuring 2 Emulsion treatment heaters. Oil & Gas Field Development Studies India, Bangladesh, Pakistan, Egypt and Vietnam. Assisted Lead Process Engineer. OCEP, Singapore: Petrobras XVIII, Brazil Semi Sub. 2 MMSCMD m3/d oil and gas. Lead Process. Brunei Shell Petroleum, Brunei: Champion 7 Compression Platform. Additional compressor platform to compress 3.8 MMSCMD gas. Assisted Lead Process Engineer. Petroleum Development Oman, Oman 1. Lekhwair Production Station. 4 MMSCMD 15,000 m3/d oil and gas. Utility Systems - propane refrigeration unit, hot oil etc. AP, LP and HP flare systems 2. Thuleilat Station - Detailed Engineering. 5,000 m3/d oil gathering station. Operating manual 3. Yibal B Gas Compressor Station. 1.5 MMSCMD additional liftgas compressor train. Process design and operating manual 4. Oman Yibal D Extension. 5,000 m3/d additional oil gathering station. Process design and operating manual. Lead Process. 5. Thamoud Station. 2,000 m3/d oil gathering station. Lead Process. PT Union Carbide, Indonesia: Cimmangis Phenolic Resin Plant. Phenolic resin plant tonnes/batch. Checked process design and reviewed PIDs data sheets. Esso Production Malaysia Inc, Malaysia: Jerneh A Platform MMSCMD gas and associated condensate platform. Assisted Lead Engineer. Engineers India Limited, New Delhi, India, Sep 1973 to Dec 1988 Lead Process Engineer ONGC, India: KG Fields Onshore Facilities. Conceptual studies to utilize offshore gas from Krishna- Godavari Ravva fields. Indian Oil, India: Karnal Refinery - FEED. 120,000 BPD grassroots refinery. Lead Engineer, Utility systems. Refinery Flare Systems - Detailed Engineering. Additional capacity studies for the flare system of IOCL, Baroda refinery and IPCL, petrochemical complex. Designed the flare systems of PDA plant of MRL, Madras and IOCL, Haldia refinery. Cochin Refineries, India: Captive Power Plant - Feasibility Study. Conceptual and feasibility studies for a captive power plant comparing gas turbines, slow speed diesel engines and steam turbines. Exhaust waste heat utilization considered steam generation and as combustion air in process furnaces. Fertilizer, petrochemical, refinery and power plants. Hot Insulation Performance - Study. Conducted studies on in-situ performance of hot insulation materials subjected to degradation due to water absorption and mechanical damage caused by foot traffic in various plants. Energy Conservation Projects, Six Refineries. Design engineering and execution of energy conservation projects in 6 refineries. Evaluated existing process schemes, identified available opportunities, process design of selected schemes, financial analyses, project proposal, engineering, co-ordination, bid evaluation, supplier selection, commercial negotiation, proposals preparation for engineering services and turnkey contracts. Selected schemes involved crude preheating, addition of economizers and air pre heaters on boilers and fired heaters. Process and Thermal Design - Fired heaters, waste heat boilers and incineration systems 42 years of Process Engineering Services in Global Projects 5 of 6

6 BPCL, India: Energy Conservation. Energy auditing of various refinery units. Simulation studies, identify areas of improvement and prepare feasibility studies for retrofitting projects identified. Areas identified: addition of pre heat exchangers, addition of air preheaters to crude heater, replacement of old vacuum heater and installation of a CO Boiler in FCC unit. Air Preheater Systems for various Indian Refineries. Participated: Team development of a cast iron type air preheater to withstand corrosion and fouling caused by burning high-sulfur residual fuel oils. Design and engineering of air pre heater systems for crude and vacuum heaters of BPCL, MRL, HPCL and CRL refineries. Process Fired Heaters for various Indian Refineries and Petrochemical Plants. Heaters included crude, vacuum, visbreaker, FCC feed, delayed coker, bitumen heaters and reboilers for refineries; Heaters for ACN plant, Linear Alkyl Benzene plant, Pyrolysis Gasoline Hydrogenation, Fertilizer plant start-up, catalytic reformer feed heaters; EDC crackers and hydrogen reformers. Incinerators for ACN plant, sulfur plant tail gas and bitumen plant offgas. Investigation and troubleshooting of process heater performance such as: "Refractory damage in coke calcination kiln" of IOCL, Barauni refinery "Flame impingement damages in visbreaker" of MRL, Madras refinery "Wind induced vibrations in crude heater" of IOCL, Haldia refinery "Flame impingement damages in Mobiltherm heater" in IPCL, Baroda 42 years of Process Engineering Services in Global Projects 6 of 6