DATTA HYDRO CHEM (P) LTD. ISO 9001:2015 QUALITY MANAGEMENT SYSTEMS

Transcription

1 DATTA HYDRO CHEM (P) LTD. QUALITY MANAGEMENT SYSTEMS

2 INTRODUCTION COMPANY PROFILE MAVDIKAR GROUP of company. Extensive experience of THREE decades in the trading & transportation of Petro-Chemicals. Manufactures Specialty Petro-Chemicals solvents like PENTANE & HEXANE since July THE FACTORY IS SITUATED IN A FULLY DEVELOPED CHEMICAL ZONE AT KURKUMBH MIDC, DIST. PUNE, MAHARASHTRA, INDIA.

3 MANUFACTURING PROCESS The plant designed for fractionating (Distilling) various types & grades of Hydrocarbon solvents into various types & grades of Specialty petroleum Solvents (Industrial Grade) which are used in various types of chemical Industries such as Paints, Textile, Printing Inks, etc. operate on batch wise basis. The details of the plant operation are described in the following paragraphs. The plant contains distillation column special type of packing material for better mass transfer & separation. The manufacturing process involves following stages: Charging Hydrocarbon Solvents / Chemicals from storage tank to distillation kettle. Heating of Hydrocarbon Solvents / Chemicals by hot thermic fluid slowly. Vapors are then passed through the Distillation column. Vapor formed during the process is collected in Cooling water Condenser, where the vapor are condensed and then passed through the Product Cooler & Bottoms Condenser and a part of it through the Vent Condenser. Collection of different fractions of Hydrocarbon Solvents from distillation column in bulk storage tanks. Different fractions are collected at different temperature range as per customer s requirement. As per the requirements from customers the specific fraction is blended to formulate to the required specialty petroleum solvents ******************************************************************************

4 OPERATIONS Raw pentane is tested in unloaded in storage tanks after measurements. Raw Pentane is charged into Kettle as per required batch size. Thermic fluid & Cooling water circulation is started for process. Top temperature of distillation column is maintained at specific temperature where pentane is separated and satisfies specification of end user mainly this product is name under D Sol Pentane. Further after recovery of pentane, N- hexane fraction is separated by maintaining specific temperature in process where N Hexane reach fraction is separated and satisfies specification of end user mainly this product is name under D Sol N Hexane. At different stage of process during the production of D Sol Pentane & D Sol N Hexane, a intermediate fraction is collected which is mainly a mixture of impure Pentane and Hexane majorly and blended to satisfies end user requirement in paint and thinner industry to get cheaper hydrocarbon solvent, this product is name under D Sol 50. As and when specific requirement of Petroleum Ether is received and alternate or equivalent mixture of above pentane and hexane stream is so formulated to give boiling point result of required specification of and vice versa with 50 70, the indicator and 50 70, is nothing but define the range of boiling point of blend of pentane and hexane stream with some addition of specific fraction from pentane and hexane production process, and satisfies specification of end user mainly this product is name under D Sol Petroleum Ether and D Sol Petroleum Ether Similarly other product DSOL Pentane CP-IP-95 & DSOL Pentane CP-IP-75 is produce by distillation of crude Cyclopentane and formulated with D Sol Pentane to required specification to satisfy end user requirement in appliance industry.

5 FLOW CHART RAW MATERIAL SUPPLIER GAIL, HPL & IMPORT 1)CYCLOPENTANE 2)PENTANE 3)PENTANE PLUS SOURCE CONDENSATE FROM LPG REFINERY MANUFACTURING PROCESS FRACTIONAL DISTILLATION 1 2 PENTANE ISO PENTANE N PENTANE COMMERCIAL PENTANE HEXANE COMMERCIAL / FOOD GRADE HEXANE 3 SPECIAL BOILING POINT SOLVENTS PETROLEUM ETHER 40:60, 60:80, 40:80 & 55/115

6 TO PRODUCT INDIGNEOUS QUALITY PRODUCTS Dsol Pentane Dsol N Hexane Dsol Pentane CPIP 95 Dsol Pentane CPIP 75 Dsol Petroleum Ether Dsol Petroleum Ether 50 70

7 EQUIPMENT PROCESS:- Distillation Column(C-101 & C-201), Kettle Reboiler(E-101 & TH-201), Reflex Drum, Condenser, Product cooler, Bottom Cooler, Receivers, Process Intermediate tanks, Final Finished Product and Raw Material Storage tanks. CONTROL SYSTEM:- DCS Control System FM series. UTILITY :- Thermo Pack, Thermic Fluid Heater (Thermax Pune) Cyclotherm - VTCY Series Boiler (Thermax Pune ) Cooling Tower ( M Square Engineer) Air Compressor (Ingersoll Rand) Nitrogen Blanketing Vacuum Pump (Toshniwal) DG set Eco Friendly (Kirloskar) Fire Fighting Equipment's.(Entire System)

8 QC/QA Quality Assurance LABORATORY in House. Controlled input Raw Materials, Intermediates & Finished Products. Required tests are based on ASTM, UOP& BIS standards. Analysis carried out in PPM level accuracy. Modern Equipment :- Ø Ø Ø Ø Ø Ø Ø Ø Ultra Fast Trace Gas Chromatograph Make by Thermo Fisher. UV Double beam Metrohm KF Coulometer (Swiss made) Distillation unit, Hydrometer... etc. Electrometric Autotitrator ( Bromine index) Karl Fischer Autotitrator (Moisture) Sulphur content analysis unit. Nitrogen content analysis unit.

9 QC/QA ØLatest Gas Chromatograph Analyzer To Analyze CO (Carbon Monoxide) CO2 (Carbon di Oxide) O2 (Oxygen) Low Oxygenate viz :- 1. Diethyl ether 2.Isovaleraldehyde 3.Valeraldehyde 4. Acetaldehyde 5.Methyle pert. Butyl ether 6.Disoprpylether 7.Butyraldehyde 8.Propylether 9.Methnol 10. Acetone 11.Propanol 12. Tert.amyl methyl ether Butanone 14. Ethanol. 15.Propylether 16.Propanol 17. Tert. Butanol 18.Ethanol Butanol

10 QC/QA ØElectrometric Auto Titrator ( Bromine index) ØKarl Fischer Auto Titrator Moisture) ØSulphur content analysis unit. ØSpectrophotometer. ( LAB INDIA) Ø Shaw Meter for Due Point. ØMetrohm KF Coulometer (Swiss Made) ØDistillation unit, Hydrometer.. etc.

11 QUALITY MANAGEMENT SYSTEM by World wide recognized Accredited certification Body DNV. DEVELOPMENT MANUFACTURE AND SUPPLY OF SPECIALTY HYDROCARBON SOLVENTS LIKE ALKANE QUALITY MANAGEMENT SYSTEMS

12 45.00 sales CAPITAL INVESTMENT IN INR : - 42 CR

13 VISION AND ACHIEVMENT VISION To establish as a World Class Company in the field of Pentane Products. To achieve continuous profitable business growth Stake holder satisfaction & pride Fulfillment of social obligations ACHIEVEMENT Established an in-house R&D, which lead to the development of an OWN TECHNOLOGY for producing Pentane and Hexane quality Products. Fulfillment of QUALITY PRODUCTS as per customer requirement. Certification awarded by world renowned certification authority DNV as QMS certified company, being first in India among Pentane manufacturers. First DCS CONTROL fully automatic plant.

14 A D D I T I O N A L FA C I L I T I E S u COMPANY OWN DEDICATED ROAD TANKER. SPECIALLY DESIGNED AND APPROVED BY PESO FOR ONLY PENTANE LOGISTIC. TO AVOID ANY CONTAMINATIONS IN PRODUCT DEDICATED ROAD PENTANE TANKER u IN HOUSE DIGITAL 60 MT WEIGH BRIDGE TO ENSURE TRUE AND CORRECT MEASURMENT OF PRODUCT. u ECOFREINDLY EQUIPMENT USED TO AVOID FOSSIEL FUEL IN PRODUCTION. u DG SET AND ONLINE UPS INSTALLED TO ENSURE SMOOTH OPERATION. TO ENSURE RIGHT & ACCURATE WEIGHT CYCLOTHERM- VTCY SERIES FOR ECOFREINDLY FUEL UNINTERRUPTED POWER

15 INDUSTRIAL SAFETY Usually in a Hydro carbon handling and processing Industry Accidents take place due to Gas Leakage & Electrical Faults in the OPERATIONAL AREAS. As on today the conventional practice to find out leakage is NOT SUFFICENT TO PIN POINT THE EXACT FAULTS. Report of testing services takes more time and is always with the limitation to the saturation of GAS VOLUME. Report produced by service provider are most of the time in CONFUSION with the actual field operators, Safety officers, Senior Management and the Most Important Principle Manufacturer / Supplier of that particular Part or Equipment.

16 INDUSTRIAL SAFETY Usually Electrical Installation faults are not noticed or early detected. Many times in a electrical fittings errors are observe during connections which results to the cause of emergency break down. This Electrical Faults in turn leads to the source of Energy to the surrounding Gas leakage and the combination results to ultimate FIRE incidents. FIRE incident are usually count less and very painful to the Organization. More time is required to regularize and normalize the Accident Situation.

17 INDUSTRIAL SAFETY OBJECTIVE TO INDUSTRY TOWARDS GLOBAL SAFETY. INTIATIVE STEP TOWARDS SAVING OF NATIONAL PROPERTY. A STEP TOWARDS PROTECTING GLOBAL WARMING. OBJECTIVE TO ENHANCING ITS CLIENTS PROFITABILITY LOSSES. AND REDUCE ITS OPERATING

18 To extend Unique and Guaranteed Solution to the Pin Pointing of Exact Hydrocarbon Gas Leak spots. (PENTANE VAPOUR) Similarly other refrigerant's like R600 & R600 a, Gas Leakage exact spots can also be detected. To extend Unique and Guaranteed Solution to the Pin Pointing of Exact Electrical faults in Hydrocarbon solvent Storage area. will report real time REPORT of the exact fault for 100% assurance to the Management and Safety officers at their desktop. If fault is located 100% assurance to satisfy its prime principle supplier.

19 100% Guaranteed NO CONFUSION in field operator, Safety officers, Senior Management and the Most Important Principal Manufacturer / Supplier of that particular Part or Equipment. Extremely SPEEDY service to initialize immediate PROMPT ACTION by Safety Officer without any doubts. Most important facility in this service is availability of revalidation and 100% assurance of complaisance done by respective agencies. A complimentary Service Free Of Charge will be extended for One Man Day. The above service is itself is unique and not at all available with any other service providerin INDIA.

20 DATTA HYDRO CHEM PVT. LTD. CIN NO: U24110MH1999PTC REGISTERED OFFICE: 204, Vinayak House, Opp. Bank of Saurashtra, Sector 19, Vashi, Navi Mumbai. : sales@dhcpl.com ADMINISTRATIVE OFFICE: S.NO. 418 A /1067/A, 1 St floor, Flat no. 3, Mandke Abhusan Near Om Super Market, Gokhale Road, Model Colony, PUNE Tel / Fax : Mobile No.: dhcpl.pune@gmail.com FACTORY: Plot No. A-56/57/48, MIDC Kurkumbh Tal.: Daund Dist.: Pune Pin Code: sarkar@dhcpl.com Website: atul@dhcpl.com & sales@dhcpl.com I S O :

21 We look forward to develop an everlasting relationship with you.