HIPERDRIVE HDA70: Integrated positioning drive with absolute measurement system for format adjustment

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Ross Stafford
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HIPERDRIVE HDA0: Integrated positioning drive with absolute measurement system for format adjustment power transmission, brushless DC motor, absolute encoder plus control and power electronics in a

torque 0 Nm Format adjustment drive MModern logistic concepts call for smaller batch sizes in many production areas, with numerous adjustments being performed during product changeovers.

1 HIPERDRIVE HDA0: Integrated positioning drive with absolute measurement system for format adjustment power transmission, brushless DC motor, absolute encoder plus control and power electronics in a drive. D ATA S H E E T Max. torque 0 Nm Format adjustment drive MModern logistic concepts call for smaller batch sizes in many production areas, with numerous adjustments being performed during product changeovers. The HIPERDRIVE HDA0 ensures efficient, cost-effective and high-precision automation of adjustments to so-called auxiliary axes. This process is normally called Format adjustment, but in some branches Automatic size change is familiar. The HIPERDRIVE HDA0 positioning drive is the result of consistent and complete integration of Convincing benefits: Highly integrated system Reduced installation and commissioning costs Low cabling requirements: 4 VDC and serial data interface only No additional external control electronics Separate voltage supply to motor and bus logic Manual movement without controller, using JOG button Absolute position encoder Absolute position available immediately after return of operating voltage Reference traverse not required Protection of mechanical machine elements from damage Machine settings can always be safely logged High holding torque in de-energised state Additional brake components not required Very secure process

interface DeviceNet interface Protection of mechanical machine elements from damage General tolerances to DIN ISO 68-mk Dimensional drawing HIPERDRIVE HDA0,

2 HIPERDRIVE HDA0 Profibus DP and DeviceNet Max. torque 0 Nm Format adjustment drive Dimensional drawing HIPERDRIVE HDA0, Profibus DP and DeviceNet with axial shaft output 1 Easy handling and operation Profibus DP interface DeviceNet interface Protection of mechanical machine elements from damage General tolerances to DIN ISO 68-mk Dimensional drawing HIPERDRIVE HDA0, Profibus DP and DeviceNet with radial shaft output 1 General tolerances to DIN ISO 68-mk 1 M0 cable gland for voltage supply x M16 cable gland for Bus cable Accessories User software Shaft output axial radial pos. type 1 radial pos. type radial pos. type 3 radial pos. type 4 SICK-STEGMANN

3 HDA0 Profibus DP and DeviceNet Technical data HIPERDRIVE HDA0 Shaft output Profibus DP DeviceNet axial radial axial radial Nominal current 4.8 A Nominal voltage 4 ± 15% VDC Nominal speed min -1 Nominal torque 15 Nm Nominal power output 4 W No load speed 38 min -1 Lowest possible speed 1.0 min -1 Maximum motor current 8 A Maximum torque 1) 0 Nm Static holding torque in the de-energized state Min. 5 Nm Number of steps per revolution 1,04 Identifiable revolutions 3,000 Positioning accuracy < ±.5 Repeatability of positioning < ± 1 Communication Profibus DP DeviceNet Response threshold Undervoltage detection < 1 VDC Overtemperature cut-out 10 C Permissible shaft loading axial 150 N axial 165 N radial (10 mm from flange) 00 N radial (10 mm from flange) 440 N Max. working temperature range 0 60 C Storage temperature range C Permissible relative humidity ) 90 % EMC 3) Insulation class 4) B (10 C) Resistance to shocks 5) 30/11 g/ms to vibration 6) 10/ g/hz Protection to IEC 6059 IP 65 Weight.5 kg 3. kg Profibus DP interface ) DeviceNet interface Baud rates supported 9,6; 19,; 45,45; 93,5; 18,5; 500; 1500; 3000; 6000; 1000 kbd 15; 50; 500 kbd Properties DP-Slave DN-Slave, Group Only Server Address range Bus termination resistor Can be switched in internally To be externally added Voltage supply, bus adapter 4 VDC (10 V min., 30 V max.), max. 150 ma Motor voltage supply 4 ± 15% VDC Quiescent current (stationary motor) 500 ma max. Connection motor supply/ Terminal strip 4 x.5 mm, bus adapter PE: screw lug M3 Connection, Bus Terminal strip 4 x 1 mm 1) 10 min. at 0 C ambient temperature ) Condensation not permitted 3) To DIN EN and DIN EN ) To DIN EN ) To DIN ) To DIN ) To IEC type 3 Further documentation (installation and operating manuals, GSD file, EDS file) as downloads on SICK-STEGMANN 3

4 HDA0 Motor characteristic and Profibus DP data exchange Max. torque 0 Nm Format adjustment drive Easy handling and operation Profibus DP interface Protection of mechanical machine elements from damage HIPERDRIVE HDA0 motor characteristic Speed [min -1 ] Torque (Nm) Speed Current Current [A] Profibus DP data exchange Cyclic data traffic, control functions and condition messages according to PROFIBUS profile PROFIDRIVE V.0. PPO type with fixed data length for HIPERDRIVE Process data (PZD) for control commands and condition messages, transmission of nominal and actual values for position, speed and torque. Parameter processing via PKW mechanism in cyclic data traffic. Parameters for zero position or offset of absolute position, mode, determining the limit values (position limit switches, speed, torque), jog mode, status information, details about warnings and faults, device ID. Shaft output axial radial pos. type 1 radial pos. type radial pos. type 3 radial pos. type 4 Accessories User software Order information HIPERDRIVE HDA0 Profibus DP HDA0-PLB150 HIPERDRIVE HDA0-P1B150 HIPERDRIVE HDA0-PB150 HIPERDRIVE HDA0-P3B150 HIPERDRIVE HDA0-P4B150 HIPERDRIVE Part no Description 15Nm/rpm, Profibus, 4VDC, shaft axial 15Nm/rpm, Profibus, 4VDC, shaft radial, position type 1 15Nm/rpm, Profibus, 4VDC, shaft radial, position type 15Nm/rpm, Profibus, 4VDC, shaft radial, position type 3 15Nm/rpm, Profibus, 4VDC, shaft radial, position type 4 4

5 HDA0 Motor characteristic and DeviceNet data exchange Max. torque 0 Nm Format adjustment drive Easy handling and operation DeviceNet interface Protection of mechanical machine elements from damage HIPERDRIVE HDA0 motor characteristic Speed [min -1 ] Torque (Nm) Speed Current Current [A] DeviceNet data exchange DeviceNet Group Only Server supports a Predefined Master Slave Connection Set. Cyclic data transfer for time-critical process data (8 byte for set- and actual position, speed and torque-limit values as well as control- and status word) with I/O polling mode. Parameters for zero position or offset of absolute position, mode, determining the limit values (position limit switches, speed, torque), jog mode, status information, details about warnings and faults, device ID. Parameter processing via Explicit Messaging data transfer. Shaft output axial radial pos. type 1 radial pos. type radial pos. type 3 radial pos. type 4 Accessories Order information HIPERDRIVE HDA0 DeviceNet Part No. Description HDA0-DLB150 HIPERDRIVE Nm/rpm, DeviceNet, 4VDC, shaft axial HDA0-D1B150 HIPERDRIVE Nm/rpm, DeviceNet, 4VDC, shaft radial, pos. type 1 Further versions with radial shaft regarding position type -4 on demand. SICK-STEGMANN 5

6 HDA0 Accessories, connection systems and user software Order information Profibus DP Cable, -core, per metre, 3 x.5 mm + x x 0.34 mm, can be dragged, cable diameter 11 mm, for power supply Part no. Cores LTG-90-MW 6091 Profibus cable, -core, per metre 1 x x 0. mm, cable diameter.8 mm Part no. Cores LTG-10-MW User software CD-ROM user software for SIMATIC S Part no. Description PGT-05-A Function block for HIPERDRIVE DeviceNet Cable, -core, per metre, 3 x.5 mm + x x 0.34 mm, can be dragged, cable diameter 11 mm, for power supply Part no. Cores LTG-90-MW 6091 ḊeviceNet-cable 4-core, per metre, 1 x x 0.34 mm + 1 x x 0.5 mm, cable diamete 6.8 mm Part no. Cores LTG-804-MW SICK-STEGMANN

7 HDA0 SICK-STEGMANN

8 Contact: /11-05 MD//1000 Printed in Germany (06.05) Subject to change without prior notice The specified product features and technical data do not represent any guarantee 01 A4Stg c int Australia Phone tollfree sales@sick.com.au Belgium/Luxembourg Phone +3 (0) info@sick.be Brasil Phone sac@sick.com.br Ceská Republika Phone sick@sick.cz China Phone ghk@sick.com.hk Danmark Phone sick@sick.dk Deutschland Phone +49 (0) info@sick.de España Phone info@sick.es France Phone info@sick.fr Great Britain Phone +44 (0) info@sick.co.uk India Phone +91 (11) ayograj@tecnovaglobal.com Italia Phone info@sick.it Japan Phone +81 (0) info@sick.jp Korea Phone /4 kang@sickkorea.net Nederlands Phone +31 (0) info@sick.nl Norge Phone austefjord@sick.no Österreich Phone +43 (0) office@sick.at Polska Phone info@sick.pl Republika Slowenija Phone +386 (0) selanm@sick.com Russia Phone info@sick-automation.ru Schweiz Phone contact@sick.ch Singapore Phone admin@sicksgp.com.sg Suomi Phone sick@sick.fi Sverige Phone info@sick.se Türkiye Phone pbx info@sick.com.tr Taiwan Phone sickgrc@ms6.hinet.net USA Phone sales@stegmann.com More representatives and agencies in all major industrial nations at SICK AG Industrial Sensors Waldkirch Germany SICK STEGMANN GmbH Donaueschingen Germany

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