ELUMILED.COM. Model 91, 92, 93, 94 & 95-5/8 Square Single-Turn Panel Control
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1 *ohs COMPLIANT VESIONS AVAILABLE Features Available in a variety of pin-out configurations Virtually infinite electrical circuit isolation Metal or plastic shaft options ohs compliant versions available* Non-oHS models are currently available, but not recommended for new designs. See Product Obsolescence Memo for details. Model 91, 9, 93, 94 & 95-5/8 Square Single-Turn Panel Control Initial Electrical Characteristics 1 Conductive Plastic Element Cermet Element Standard esistance ange Linear Tapers (A, B, E, & H)...(B & E) 1 K ohms to 1 megohm... (A & H) 100 ohms to 1 megohm Audio Tapers (C, D, F, G, S, & T)...(D,G,S, & T) 1 K ohms to 1 megohm... (C & F) 1 K ohms to 1 megohm Total esistance Tolerance...10 % or 0 %... 5% or 10% Independent Linearity...±5 %... ±5 % Absolute Minimum esistance... ohms maximum... ohms maximum Effective Electrical Angle...(Linear tapers) 40 ± 5... (Linear tapers) 40 ± 6 (Audio tapers) 5 ± 5... (Audio tapers) 5 ± 6 Contact esistance Variation...±1 %... ±1 % or 3 ohms (whichever is greater) Dielectric Withstanding Voltage (MIL-STD-0, Method 301) Sea Level...1,500 VAC minimum... 1,500 VAC minimum 70,000 Feet VAC minimum VAC minimum Insulation esistance (500 VDC)...1,000 megohms minimum... 1,000 megohms minimum Power ating (Voltage Limited By Power Dissipation or 350 VAC, Whichever Is Less) +70 C Single Section Assembly...(Linear tapers) 0.5 watt... (Linear tapers) watts (Audio tapers) 0.5 watt... (Audio tapers) 1 watt +70 C Multiple Section Assembly...(Linear tapers) 0.5 watt/section... (Linear tapers) 1 watt/section (Audio tapers) 0.5 watt/section... (Audio tapers) 0.5 watt/section +15 C...0 watt... 0 watt Theoretical esolution...essentially infinite... Essentially infinite Environmental Characteristics 1 Operating Temperature ange C to +15 C C to +15 C Storage Temperature ange C to +15 C C to +15 C Temperature Coefficient Over Storage Temperature ange... ±1,000 ppm/ C...±150 ppm/ C Vibration (Single Section) G...15 G Total esistance Shift... ± % maximum...± % maximum Voltage atio Shift... ±5 % maximum...±5 % maximum Shock (Single Section) G...30 G Total esistance Shift... ± % maximum...± % maximum Voltage atio Shift... ±5 % maximum...±5 % maximum Load Life... 1,000 hours...1,000 hours Total esistance Shift... ±10 % maximum...±5 % maximum otational Life (No Load) ,000 cycles...100,000 cycles Total esistance Shift... (Linear tapers) 10 ohms or ±15 % TS max....(all tapers) ±5 % TS max. (whichever is greater) (Audio tapers) ±0 % maximum Contact esistance 50,000 cycles... (Linear tapers) ± %...± % (Audio tapers) ±3 %...±3 % Moisture esistance (MIL-STD-0, Method 103, Condition B) Total esistance Shift... (Linear tapers) ±10 % TS maximum...(all tapers) ±5 % TS maximum (Audio tapers) ±0 % TS maximum Insulation esistance (500 VDC) megohms minimum megohms minimum IP ating... IP 40...IP 40 *ohs Directive 00/95/EC Jan. 7, 003 including annex and ohs ecast 011/65/EU June 8, 011.
2 Model 91, 9, 93, 94 & 95-5/8 Square Single-Turn Panel Control Mechanical Characteristics 1 Stop Strength (1/4 D shaft) N-cm (4 lb.-in.) (1/8 D shaft) N-cm (3 lb.-in.) Mechanical Angle ±5 Torque Starting max. above average running torque unning Torque Single or Dual Section (A & Bushings) to 1.06 N-cm (0.3 to 1.5 oz.-in.) Single or Dual Section (C & U Bushings) to 1.06 N-cm (0. to 1.5 oz.-in.) Mounting N-m (15-18 lb.-in.) maximum Variation N-cm (0.5 oz.-in.) maximum in 45 shaft travel Weight (Single Section, Metal Bushing) grams nominal (Each Additional Section)...4 grams nominal Terminals...Printed circuit terminals, J-Hooks or solder lugs Soldering Condition...ecommended hand soldering using Sn95/Ag5 no clean solder, 0.05 wire diameter. Maximum temperature 399 C (750 F) for 3 seconds. No wash process to be used with no clean flux. Marking...Manufacturer s trademark, date code, resistance, manufacturer s part number Ganging (Multiple Section Potentiometers)... cups maximum Hardware...One lockwasher and one mounting nut is shipped with each potentiometer, except where noted in the part number. NOTE: Performance specifications do not apply to units subjected to printed circuit board cleaning procedures. 1 At room ambient: +5 C nominal and 50 % relative humidity nominal, except as noted.
3 Model 91, 9, 93, 94 & 95-5/8 Square Single-Turn Panel Control Product Dimensions Model 91 PC Pin Terminals, In-Line ± 0.30 (.400 ±.01).86 ± 0.43 (.900 ±.017) MOUNTING SUFACE L 1.70 ±.9 (.500 ±.009) 0.79 ± ± 0.0 (.435 ±.008) HOW TO ODE CHAT FO BUSHING OPTIONS. NEXT PAGE FO SHAFT OPTIONS. Model 93 PC Pin Terminals, "L" Pattern.86 ± 0.43 MOUNTING (.900 ±.017) SUFACE L 0.81 (.03) ± 0.30 (.400 ±.01) ±.9 (.500 ±.009) 0.79 ±.05 HOW TO ODE CHAT FO BUSHING OPTIONS ± 0.38 (.00 ±.015) ± 0.0 (.435 ±.008) NEXT PAGE FO SHAFT OPTIONS ± 0.38 (.540 ±.015) 1.37 ± 0.08 (.054 ±.003).36 ± 0.08 (.093 ±.003) Model 95 Solder Lug Terminals, "Triangular" Pattern A STYLE A.. LUG 13.7 ± 0.38 (.540 ±.015) 1.37 ± 0.08 (.054 ±.003).36 ± 0.08 (.093 ±.003) A STYLE A.. LUG 5.08 ± 1.0 (.00 ±.040) 15.9 ± 0.56 (.60 ±.0) 7.9 (.31) 9.53 (.375) 0.76 ± 0.05 (.030 ±.00) 1.7 ± 1.0 (.500 ±.040) 7.9 (.31) 9.53 (.375) 0.76 ± 0.05 (.030 ±.00) Model 9 J-Hooked Terminals, In-Line (.0) Model 94 J-Hooked Terminals, "L" Pattern.81 (.03). MAX (.150) MAX. Shaft Flat Orientation 5.33 ±.76 (.1 ±.03).79 (.031) PLCS. 1.5 (.06) 10 ± 5 STD. FLAT OIENTATION (SHAFT AT CCW END).54 (.010) GAP 1.5 (.06) GAP 1 3 CCW POTENTIOMETE 4.45 ±.38 (.175 ±.015) (.40) 5.59 ±.0 (.0 ±.008) 4.45 ±.38 (.175 ±.015).03 (.080) 3 PLCS..41 (.016) 1.0 (.040) WIDE X.9 (.090) LONG 3 PLCS TOLEANCES EXCEPT AS SHOWN: DECIMAL.XXX ± (.015 ) FACTION ± 1/ XX ± ANGLE ±5 (.38)
4 Model 91, 9, 93, 94 & 95-5/8 Square Single-Turn Panel Control Product Dimensions Plastic Shaft Styles Metal Shaft Styles SHAFT TYPE "B" (USES BUSHING A) SHAFT TYPE "D" (USES BUSHING C) SHAFT TYPE "T" (USES BUSHING U) /-.00 ( /-.000) 1.70 SHAFT TYPE "C" (USES BUSHING A) SHAFT TYPE "" (USES BUSHING ) SHAFT TYPE "W" (USES BUSHING A) ± ± ±.5 (.440 ±.015) / (0.07 ±.001) (.56 ±.010) ( /-.00) / /-.051 (.16) ( /.006) TOOTH ( /.00) (.04) (1.00) /-.00 ( /-.000) /-.15 ( /.006) /-.05 ( /.0010) /-.15 ( /-.006) SHAFT TYPE "A" (USES BUSHING A) SHAFT TYPE "H" (USES BUSHING A) ± (.750).3 (.875) SHAFT TYPE "E" (USES BUSHING C) SHAFT TYPE "G" (USES BUSHING A) (.031) (.750) (.750) /-.05 ( /.0010) 3.16 (.145).3 (.875) 5.4 (1.000) (.750) F ±.38 ( F ±.015) ±.051 (.16 ±.00) FLAT LENGTH F : (.313) (.438) /-.05 ( /.0010) 1.50 ±.5 (0.06 ±.001) F ±.381 ( F ±.015).79 (0.03) / ( /-.00) SHAFT TYPE "J" (USES BUSHING ) SHAFT TYPE "V" (USES BUSHING U) 1.80 ± /-.035 (.071 ±.010) ( /.0010) 1.50 ± /-.035 (.059 ±.010) ( /.0010) 1.00 ± ± 0.13 (.039 ±.054) (.031 ±.054) TOLEANCES EXCEPT AS SHOWN:.XX = ± (.050).XXX = ±.005 (.17).XXXX = ±.0005 (.017) SHAFT TYPE "S" (USES BUSHING ) ±.076 (.157 ±.003) FLAT LENGTH F : (.393) (.511) /-.035 ( /.0014) DIMENSIONS: MM (INCHES)
5 How to Order Model 91, 9, 93, 94 & 95 Panel Controls A C U # SECTIONS 1 Single Dual 9 1 A A - A 8 - A 1 5 / A15 L ANTI-OTATION LUG A Single.305 (7.8 mm), 90 CW D No Lug BUSHING Metal Plain 3/8 (9.53 mm) D x 3/8 (9.53 mm) L Metal Plain 1/4 (6.35 mm) D x 1/4 (6.35 mm) L Metal Plain 10 mm D x 9 mm L Metal Plain 7 mm D x 9 mm L MODEL 91 Single-Turn, In-Line PC Pins 9 Single-Turn, In-Line J-Hooks 93 Single-Turn, L-Pattern PC Pins 94 Single-Turn, L-Pattern J-Hooks 95 Single-Turn, Triangle-Pattern Solder Lugs SHAFT AVAILABLE LENGTH ONLY IN (FMS) BUSHING Code Description Code 16 1/ L A, C 0 5/8 L A, C 4 3/4 L A, C 8 7/8 L A 3 1 L A METIC mml, U mml, U SHAFT TYPE AVAILABLE ONLY IN LENGTHS BUSHINGS (CODE) (CODE) B Plastic Single Slotted 1/4 " (6.35 mm) D 16, 0, 4, 8 A C Plastic Single Flatted 1/4" (6.35 mm) D 4, 8 A D Plastic Single Plain 1/8" (3.18 mm) D 16, 0, 4 C Plastic Single Slotted 6 mm D Metric 16, T Plastic Single Slotted 4 mm D Metric 16, U W Plastic Single Knurled 1/4" (6.35 mm) D 3 A A Metal Single Plain 1/4" (6.35 mm) D 16, 0, 4 A E Metal Single Slotted 1/8" (3.18 mm) D 16, 0, 4 C G Metal Single Slotted 1/4" (6.35 mm) D 16, 0, 4, 8 A H Metal Single Flatted 1/4" (6.35 mm) D 4, 8 A J Metal Single Slotted 6 mm D Metric 16, S Metal Single Flatted 6 mm D Metric 16, V Metal Single Slotted 4 mm D Metric 16, U Part number for multiple section potentiometers must have a taper and resistance value for each section. ohs IDENTIFIE L Compliant Blank Non-Compliant Non-compliant versions are available, but not recommended for new designs. ELEMENT TAPE ESISTANCE CODE TYPE/TOLEANCE VALUE IN OHMS (A) Linear Cermet ±10 % (05) (30) - 15 K (H) Linear Cermet ±5 % (8) (16) - 0 K (06) - 00 (17) - 5 K (07) - 50 (18) - 50 K (08) (0) K (10) - 1 K (1) - 00 K (11) - K () - 50 K (1) -.5 K (3) K (13) - 5 K (5) - 1 M (15) - 10 K (B) Linear C-P ±0 % (10) - 1 K (18) - 50 K (E) Linear C-P ±10 % (1) -.5 K (0) K (13) - 5 K () - 50 K (15) - 10 K (3) K (16) - 0 K (5) - 1 M (17) - 5 K (C) CW Audio Cermet ±10 % (10) - 1 K (18) - 50 K (D) CW Audio C-P ±0 % (1) -.5 K (0) K (F) CCW Audio Cermet ±10 % (13) - 5 K () - 50 K (G) CCW Audio C-P ±0 % (15) - 10 K (3) K (S) CW Audio C-P ±10 % (17) - 5 K (5) - 1 M (T) CCW Audio C-P ± 10 % Boldface features are Bourns standard options. All others are available with higher minimum order quantities. EV. 11/11
n Available in a variety of pin-out configurations
*ohs COMPLIANT Features n Available in a variety of pin-out configurations n Virtually infinite electrical circuit isolation n Metal or plastic shaft options n ohs compliant* Model 91, 9, 93, 94 & 95-5/8
More informationFeatures Metal shaft and bushing Consistent, smooth quality feel Up to 4 sections available Rotary switch option designed for on-off function control
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