2010 Allegro Bus Service Notes

Transcription

1 2010 Allegro Bus Service Notes 1/31/2011 Purchased coach with 6,525 miles, 261 hours on 10HDKCA generator. 2/6/2011 Reset error code in Allison transmission, cleared code number P0880, 6,985 miles on odometer. Washed roof of RV, needs complete detail to remove surplus construction sealant and dripped caulk from roof. 2/7/2011 Detailed roof of RV, red caulk line on roof evidence top of coach had never being washed or construction sealant removed by Tiffin motorhomes. 2/8/2011 Installed stainless steel washers on three rooftop AC/HP units. Installed, one ventilated shelf in overhead cabinet over PS sofa. Removed closet and bathroom engine access covers to clean engine and paint bare metal in engine compartment. Removed grout from joint around engine access cover, to aid reinstalling the engine access cover. 2/9/2011 Cleaned underside of RV and degreased engine, transmission and axles. 2/10/2011 Painted bare metal on chassis around the engine and transmission. Installed engine access cover located in bathroom floor. Two (2) quarts of Transynd transmission fluid drained from the transmission. 2/11/2011 Installed a Progressive Industries Energy Management System and two remote displays. Installed, cabling for VIP Tow Brake. 2/12/2010 Installed the VIP Tow Brake system on the RV. 2/13/2011 Installed, two electrical bus bars for House and Chassis batteries under the dash on firewall. Installed, a dash mounted battery display. Installed, TST TPMS display and power switch. 1

2 2/14/2011 Cut off protruding screws and bolts from the underside of the RV. Cleaned and painted all bare metal on the underside steel framing. Cleaned and sealed the bottom of the wet bay floor rearward steel angle and walls with caulk. Cathey working on registering various coach components. 2/15/2011 Cathey working on registering various coach components. Finished painting under carriage of RV used nine spray cans of paint. Cut, painted and installed two new pieces of steel for additional under the tank bay support. Opened the tank bay compartment to clean and check the status of all of the tanks, See Level sensor placement and to drill larger holes in the black tank flush valve. 2/16/2011 Installed pipe insulation on the refrigerator ice maker water line. Installed foam insulation between the refrigerator and the refrigerator rear access door. Installed carpeting on both outside and inside steps. Rope installed as a seal between the engine access cover and bathroom floor. To stop a fuel leak tightened the brass Hydro Hot fuel supply fitting on the fuel tank. Three Maxxair vents were installed on the roof of the coach. 2/18/2011 Re-connected loose wire to the "Jacks Down" light mounted on the left dash panel. Re-installed fuse in in-line fuse holder for "Spot Light"' 2/19/2011 Stopped "Jacks - Down Buzzer" from making the loud buzzing alert. Found and installed cover for the engine diagnostic plug in 2/21/2011 Tiffin - Powerglide Shop. Installed - two new front tires and rims. Tiffin - performed a six position wheel alignment. Anson - tightened Hydro Hot fuel tank fitting to stop fuel leak. 2/22/2011 Anson reprogrammed Cummins ISL engine ECM. Anson reprogrammed Regeneration Switch. 2

3 Anson rewired DEF tank gauge. Anson repaired power steering hose leak. Anson re-welded broken weld on rear of chassis. Anson replaced engine air filter. Purchased and installed 10 LED H4 lights from 3H. 2/23/2011 Nick Brewer rewired all four TVs from Component connections to video 1 connection for the satellite. Chad & Corey Bay 10. Corey - Replaced 4 Yellow and 3 Red LED clearance lights. Chad - Replaced 4 Yellow side lights. Corey - Replaced both antennas and springs. Chad - Replaced both grey and black tank sensors and, mounted the sensors on the tall (drivers) side of the tanks Chad - Removed DEF decal from door. Chad - Installed new water filter. Chad - installed 4 Ohm 10 watt resistor on light panel. Purchased and installed 25 LED H4 lights from 3H. 2/24/2011 Chad - Replaced driver's side mirror and arm. Corey - Tightened mounting hardware on both mirrors. Chad repaired black phone wire under bedroom cabinet. Upholstery Shop - rebound the DS carpet. Upholstery Shop - adjusted the latch on large drawer under the sofa. Hydro Hot - thermostat wiring on 1 & 3 were reversed, corrected the wiring. Chad - Replaced driver's side camera (display too dark). Kyle - cleaned and repainted the battery compartment. Kyle - Installed a new house battery tray. Kyle - Installed 6 new house batteries. Kyle installed a new "Charging Solenoid". Purchased 13 and installed 12 LED H4 lights from 3H. 2/28/2011 Paint Work - Bay 20. Jerry - Prepped and Painted refrigerator access door. Jerry - Removed and reinstalled "Allegro Bus" decal. Jerry - Buffed out a scratch on lower rear cap. Jerry - Painted and clear coated a place on PS trim work, The above work needs additional repair during our May appointment. 3

4 Greg Dees - authorized and had installed two new air springs and hardware on the DEF door to allow the door to open 135 degrees. Dennis Scott - Ordered various doors, drink tray, exit wooden hand rail and computer tray trim for replacing during our May appointment. Asked for and received one dozen wooden buttons. Counter top buffed to remove a haze or film on surface. Chad & Corey - replaced rear "Allegro Bus" skirt. 3/3/2011 Installed 35 feet of Red/Black 10 gauge zip wire from the Go Power Solar regulator to the house battery compartment. 3/4/2011 Direct TV installer installed SD receiver in RV. 3/5/2011 Installed 2 - additional 125 Watt Go Power Solar Panels along with the original Tiffin installed 110 Watt Solar Panel, total of 360 Watts of solar power. 3/6/2011 Installed conduit, wiring, cutout boxes and Jen - Air Electric Cook-top. 3/7/2011 Finished installation of Cook-top, and tested. 19 Amps of power consumed with both burners on high. 11Amps consumed by larger burner on high and 8 Amps consumed with the smaller burner on high. 3/8/2011 Repaired both fuel doors so they close properly. Installed - two locking and keyed alike fuel caps. Installed - metal pipe and worm-gear straps to straighten the two diesel fuel fill hoses. Installed - missing bolt in the generator exhaust system. Foamed - the space between the wet bay and the rear wheels. Cleaned the area, removed rubber caulk and repainted the lower radiator housing near the air cleaner. Relocated engine air filter "Air Restriction" indicator. 3/8/2011 Moved the fuel hose zip ties to allow the generator is slide forward, (slide open further). 3/10/2011 Installed front wheel well clearance lights and turn signal lights on both sides of the coach. 4

5 Relocated the rear skirt mounting point and shortened the chains. 4/10/2011 Working on coach MS Word Modification Files, converting to PDF and uploading to TRVN. 4/16/2011 Sealed the Shore Power Cord Reel compartment from the coach, and added a switched light in power cord compartment. 4/18/2011 Modified the Aqua Hot Genturi stack for easier assembly and disassembly. 4/19/2011 Modified the Onan Genturi stack for easier assembly and disassembly. 4/21/2011 Installed three way switches for living room center row lighting. 4/23/2011 Modified generator exhaust pipe mounting, raised the exhaust pipe by 2 inches closer to the coach. 4/24/2011 Secured front cap straps to the fiberglass, Installed insulation in the front cap after checking all cable and electrical connections. Built and installed a bed lift handle. 4/25/2011 Painted HWH jack compartment. 4/26/2011 Foamed under bathroom cabinet to prevent diesel smell coming into the coach. Installed tubing to stop rattling of two slide rollers located under the refrigerator. Tightened blade screws on RV bedroom fan. Cleaned under side of RV around the engine area, installed Wire ties to secure hoses and wiring. 4/27/2011 New Progressive Industries EMS-HW50C board installed to correct intermittent operation. 4/29/2011 Aqua-Hot Control Panel lowered two inches on the backboard to allow for easier viewing of the system lights. Installed a Firestik II CB antenna and set the antenna's SWR. 4/30/2011 Installed brass shut off valves on both sides of the Aqua-Hot fuel filter to make filter changing easier and less messy. 5

6 Vacuum Cleaner relocated from the Aqua-Hot compartment floor to the driver side frame rail near the ceiling of the rear basement compartment. 5/1/2011 Checked Aqua-Hot system, also added paired wiring for an hour meter to be installed on white D/S A-H control panel. 5/4/2011 Installed mounting bracket and CB radio under dash. Relocated TST TPMS power switch to the new CB bracket. 5/7/2011 Installed a short 3/16" hardwood dowel in all (3) window awning fabrics to keep the fabric from slipping out of the metal cover. Removed caulking from window awning upper mounting tracks. D/S house battery compartment, removed batteries and tray to clean, paint and seal the house battery compartment. Added steel supports under the compartment to prevent the battery tray from leaning when the tray is opened. P/S positive and negative 2/0 house battery cables installed between the D/S and P/S battery compartments. 5/8/2011 Installed an Aqua Hot Fuel Used Hour Meter. 5/16/2011 Jamie Sims installed Left front 15.6K axle components. 5/17/2011 Jamie Sims installed Right front 15.6K axle components. Coach wheel alignment checked and adjusted. 5/18/2011 Bay 4, Joel Garrison and Daniel Newcomb. PCI energy management display replaced. Front entry door latch replaced the old latch was not holding. Front driver s side slide topper replaced. Front driver s side slide gasket replaced. Wet bay hose access gasket was damaged, replaced. Wood Stained entry hand rail replaced by Greg Replaced various cabinet doors and re-stained a few others. Re-stained computer tray and installed decorative block at entry. Replaced Gray tank water level sensor. 5/19/2011 Replaced Solar regulator panel. Replaced damaged water piping to the water pump. 6

7 Additional clip added to MCD shade beside the co-pilots chair. Longer air spring & chain installed on HWH jack compartment. Galley sink drain hose was leaking, replaced with a rubber hose. 5/20/2011 Installed new black tank drain valve. Entry switch panel including switches replaced. Vent installed in the top of the electrical panel cover. Chassis batteries bad replaced batteries. 5/23/2011 Welding Shop Removed the LP tank. Welded a leaking fuel tank seam closed. Mechanical Shop Kyle installed chassis battery straps and tie downs. Fan gearbox checked for seal leaks, OK. Tailpipe bellows checked for weld cracks, OK. Six 6 volts batteries and battery tray loaded into coach slide tray to be used on a new passenger side battery bank. Six volt battery connecting cables and battery hold downs, purchased. 5/24/2011 Jamie Sims installed new rear skirt to replace skirt damaged at PG alignment shop on 5/17/2011. Anson Adams, installed new dash instrumentation to correct tank reading and fault codes. Gary Harris took coach for test drive to check on drive line noise and rumble in rear of coach. 5/25/2011 Mechanical Shop, Kyle re-checked the engine drive train (drive line) for slack. Randy took a test ride to listen for drive line noise and rear rumble. Randy heard the noise but was unable to locate other than in rear of coach. 5/26/2011 Paint Shop L.D. made repairs and painted driver s side rear slide fiberglass crack at right rear lower edge of the slide. Corrected egg shelled white paint on passenger side. Buffed various paint over-sprayed areas on coach. Bad caulk removed on slide edges and replaced. Rita Pound provided corrected SN page for closet wall. Gary Harris provided corrected front axle, GVWR, and GCWR sheets for the coach. 7

8 5/27/2011 Bay 4 Joel and Daniel. Basement drawer slide is hanging, replaced drawer. 6/4/2011 Found a roof crack in driver side roof radius, reported to Don Boyd at Tiffin. 6/5/2011 Painted passenger side house battery compartment. 6/7/2011 Installed two closable AC/HP vents in bathroom to control direction and flow of discharge. 6/9/2011 Polished and Buffed paint over-spray on passenger sidewall. Leveling and polishing the Corian counter top around the Jenn Air cook top. 6/21/2011 Installed LEDs and resistors in place of incandescent lamps in ALL entry door switches. 6/26/2011 Replaced 50 Amp male and female ends on spare RV extension cord. 6/28/2011 Designed a new battery compartment to be installed in the old LP tank location for passenger side battery compartment. Built a wooden mock up as an aid for constructing the compartment and delivered mock up to Tim Murphy at Kilgore's Repair Shop. 7/3/2011 Installed, coach fresh water system pressure gauge. Installed, permanent black tank flush plumbing in the wet bay. 7/4/2011 Installed two gallon pressure tank in fresh water system. 7/9/2011 Finished installing Passenger Side House Battery Compartment. 7/11/2011 Building and installing additional shelving in the basement, attached to the chassis frame rails, named Saddle Bag Shelving. 7/19/2001 #1 AC quit running- re-connected Romex neutral wire to #1 AC/HP at the wire-nut. 8/3/2011 Installed Magnum (ME-BMK) Battery Monitoring Kit. 8/4/2011 Corrected two battery cable problems left by Tiffin Motorhomes. On the Charge Solenoid ring terminal, removed electrical tape wrapped around part of ring terminal, cleaned 8

9 under-coating spray off of the frame ground cable to ground bus bar ring terminal. 8/9/2011 Installed a 20 Amp GFCI 120VAC electrical duplex outlet for an outside electric grill. 8/19/2011 Working to eliminate dirt and water infiltration into driver's side HOUSE battery compartment. 8/21/2011 Working on driver's side HOUSE battery compartment, caulked tack welded metal walls and floor. 9/30/2011 Installed new Tiffin supplied Revolution 3.0 GPM water pump. 10/7/2011 Re-Set Coach Ride Height, Front set at 15 3/4" and rear set at 11". 10/11/2011 Coach weighed by Weigh-To-Go (Tom). Left Front axle weight is 409 pounds OVER the tire capacity. 10/18/2011 Wet Bay Tank Floor removed and replaced by Curtis and Sandi in bay 49. Daniel undercoated the new tank floor. 10/19/2011 David Sparks (Bay 6) working on warranty items, see list of October 2011 repairs. Replaced 20 Amp Bedroom Slide CB. Corrected bed slide trim dragging on pocket door. Removed and reinstalled backsplash in half bath and behind the galley sink right wall. Removed and reinstalled slide seal gasket on rear of passenger side galley slide. TORENO damaged the passenger slide paint with a ladder. 10/20/2011 David Sparks continues warranty repairs. Bay 42, Kyle and Ricky found and provided me with the correct spare belts for the Alternator and Fan Drive. Kyle and Ricky replaced the automatic tag axle proportioning valves with manual proportioning valves. 10/21/2011 Bay 39 replaced the left front jack solenoid, solenoid was allowing jack to leak up. Bay 8 replaced the headboards on bed with ultra-leather inserts to replace the damaged fabric OEM inserts. Gary bay 5 separated compressor piping on center AC/HP to eliminate shut down noise. 9

10 10/31/2011 Installed - new (Coach Step) step motor. Installed - new residential refrigerator damper motor. Adjusted - left and right tag axle air proportioning valves to 30 PSI. Re-installed - original "Coach Step" step motor after cleaning and re-assembling the motor. 11/13/2011 Crack developed in RV Windshield, started out at 10:55 about one foot long extended an additional 3 or 4 inches during the drive home. (Heard what we thought was a rock hit front of RV (11/11/2011, while we were driving on I-26 in South Carolina). 11/14/2011 Windshield crack continued to extend until it runs from bottom windshield gasket to top windshield gasket on driver side of windshield. Driver's side windshield wiper arm broke, Don Boyd sending replacement arm. 11/15/2011 All Windshield insurance paperwork in place to have windshield replaced. Aqua-Hot's engine pre-heat pump is defective it will not pump coolant through the engine, sent Don Boyd an requesting him to ship replacement to me for install. 11/16/2011 Installed replacement windshield wiper arm for driver's side. 11/17/2011 Installed a sound-bar as part of the bedroom TV's sound system Panasonic (SC-HTB-10). 11/21/2011 Re-built the Charging and Ignition solenoids. 11/22/2011 Removed step motor, cleaned and re-installed on RV. Cleaned and lubricated the HWH jacks. Working on the outside TV's mounting bracket, moving TV upward to allow room under the TV to install a sound bar system. 11/23/2011 Finished installing and connecting a Panasonic (SC-HTB-10) Sound Bar on the slide TV. Air Pressure in Tag Axle Air Suspension decreased to 32 PSI. 11/28/2011 Installed Gray & Black Tank Flush System and valves. 10

11 11/29/2011 Installed Electric Window Screen Latch. 11/30/2011 Working on PS main slide frame by galley, drilled out 1/8" rivets installed 3/16" rivets. Cleaned sealant from seam prepared for new sealant. 12/1/2011 Caulked wall to frame seam, painted heads of new pop rivets. 12/2/2011 Removed old engine pre-heat pump and installed new Cooper pump. Aqua-Hot anti-freeze reservoir filled to the hot full line with boiler antifreeze. 12/20/2011 Checked windows, awnings and toppers for missing caulking. Sprayed undercoating on bottom of tank bay floor. 12/21/2011 Resealed rear PS bedroom slide seal with clear silicone sealant. 12/26/2011 Built and installed electronic control box to disable inside drivers electric window switch and enable outside switches which can be used to open the electric window. 1/4/2012 Worked on waxing roof. Checked tire pressure, added air to all tires. Three additional 3/16" x 1/2" pop rivets installed in galley slide rail. Painted pop rivets and re-caulked the seam. 1/5/2012 Gathered list of warranty items to send to Tiffin for work to be completed after the warranty period has ended. 1/6/2012 Installed new passenger side tag axle, TST wheel sensor C4bd. 1/14/2012 Waxing roof of RV, three hours. 1/17/2012 ed Don Boyd updated warranty list. 1/18/2012 Waxing roof of RV, two hours. 1/19/2012 Waxed roof of RV, 3.5 hours. 1/20/ KW Onan Generator - drained oil, removed and replaced oil filter, refilled with six quarts of Shell Rotella Synthetic oil. 10KW Onan Generator - removed and installed a Fuel Filter Hours on the meter. 11

12 Aqua-Hot - removed and replaced fuel filter, 75.2 Hours on the meter. Coach Engine - drained oil replaced oil filter refilled engine with 7.3 gallons of Shell Rotella 15W-40 oil. Removed two coach engine fuel filters and replaced with new pre-filled fuel filters. Coach had Hours on engine, 17,497.2 miles on odometer, 1,415.2 gallons of fuel burned. 1/29/2012 Built and installed fan box to pull additional heat into half bath. 2/12/2012 Re-wired Jenn-Air cook-top with a Molex AC quick disconnect connector. 2/16/2012 Sealed bottom of all slides with SLS. 2/19/2012 Installing engine compartment lighting. 2/21/2012 Generator ran under load for one hour. Ran Aqua-Hot one hour heating all systems of coach. Painted bare metal located on coach front firewall. Removed Tiffin's AC condensate drain, installed new fabricated AC condensate drain near generator. 3/12/2012 Red Bay Service Center Terry & Tony in Bay # 33. Replaced coach left headlight assembly. Replace both slide blocks on PS B/R slide. Moved rear most block about 1/2 to allow slide to sit in blocks. Installed a new slide roller on rear most side, adjusted both DS B/R slide rollers so the paint would match the coach side wall. Replaced DS front slide gasket to sweep the top of the slide. Replaced 20 Amp PS B/R slide circuit breaker with a 30 Amp circuit breaker. Replaced two 40 # - 20 air springs on the DEF compartment door. Rear bath toilet has a gurgling sound during flush cycle, attempting to find reason for noise. 3/13/2012 Red Bay Service Center Terry & Tony in Bay # 33. Continuing exploring reason for rear bath toilet gurgling noise they were unable to determine the cause. 12

13 Replaced PS front slide frame on coach wall. The frame was installed using screws through the frames face side versus the inside screws normally installed during coach production. Began removing wood work to install an additional slide roller at the front of the slide. During removal of the slide trim woodwork the slide flooring was found to have begun to delaminate. The decision was make to stop, re-assemble the slide trim. We are in line for removal of the slide to replace the slide floor. 3/14/2012 Red Bay Service Center Brett in Bay # 39. Replaced both front HWH jacks with AP ,000# 13 stroke jacks. Tightened pipe nipple located on the left side of the fuel tank to stop a fuel leak. 3/15/2012 Red Bay Service Center Kyle & Ricky, Bay # 39. 3/16/2012 No work They tried to figure out air suspension problems. Tag air bags do not always dump when transmission is in reverse or when the tag dump switch is depressed. The air suspension does not always inflate after being parked for a few weeks, unless I depress the air suspension switch down/up suspension switch until I hear the valve close (thump noise under chassis). 3/19/2012 Red Bay Service Center Victor & George, Bay # 36. 3/20/2012 No Work Fiberglass Cap Rails were cut and removed they were replaced with aluminum cap rails. All cap rail seams sealed and ready for paint. 3/21/2012 Red Bay Service Center Terry & Tony in Bay # 33. The bed box was disassembled to allow access to repair the slide mechanism. Existing wood damage to the bed box was repaired. Another new slide roller was installed to replace the damaged slide roller that had been installed on 3/12/

14 3/22/2012 Red Bay Service Center Roger, Chris & Cory in Bay # 1. Began replacing D/S slide floor will finish on 3/23/ /23/2012 Roger, Chris and Cory finished replacing D/S slide floor. 3/26/2012 Red Bay Service Center Tim in Bay # 19, Painted Cap Rails. 3/27/2012 Bay Service Center Tim in Bay # 19, Painted PS front slide left end trim. Painted PS bedroom slide left end trim. 3/28/2012 Bay Service Center Tim in Bay # 19, Re-caulked slides where needed. Cleaned and buffed the painted inside walls of all slides. Bay Service Center Kyle in Bay # 43, Removed center hub cap of the drive and tag axles. Installed a new Stemco oil hub on D/S tag axle plus replaced two missing bolts. Installed lock washers on both tag axle Stemco oil hubs. One new drive axle seal installed on P/S of the drive axle. 3/29/2012 Bay Service Center Kyle in Bay # 43, Replaced both (2) Tag axle dump valves. Spent remainder of day trying to convince managers something is not functioning correctly. 3/30/2012 Bay Service Center Kyle in Bay # 43, finally able to assemble Gary Harris, Brad Warner, and Greg Dees with Kyle to figure out the tag axle dump problem. The dump valves were not designed to operate at an air pressure below 50 PSI. The dump valves need to be set at 35 PSI to take some of the weight off of the front axle. New valves capable of operation at 25 PSI will be ordered. When the valves are received at Tiffin they will be shipped to me for installation. 4/3/2012 Replaced both 1 1/2 inch and 3 inch waste dump valves. 4/5/2012 Worked on Power Cord Reel for easier rewind operation. Rigid piece of aluminum glued on the backside of the power cord door for easier door opening and closing. 4/6/2012 Generator Start/Stop switch installed on the left side bed night table. 14

15 Bottom bed slide gasket installed to seal the bottom of the slide opening. 4/9/2012 Designed, cut to size, drilled holes and painted Co-pilot chair bracket. 4/13/2012 Installed the new chair bracket to allow more tilt to the copilot seat seatback. 4/16/2012 Installed four 1/2 inch couplers under the pilot seat to raise the pilot s seat 1 1/2 inches higher. 4/22/2012 Cleaned and adjusted the electric switch tightened the half bath toilet flush mechanism. 4/27/2012 Rear bath hot water supply line in the left side sink is leaking at fitting. Tightened threaded fitting to stop leak. 4/28/2012 RV windshield glass chip while driving on I-65 (Alabama). 5/5/2012 Safelite (Troy) technician repaired the windshield glass chip. 5/7/2012 Replaced Pilot and Co-Pilot seat grade 2 hardware with grade 8 hardware. 5/24/2012 Installed rear bathroom GFCI outlet, and wired it to a 20 amp tandem circuit breaker in sub-electrical panel. 5/26/2012 Replaced seven (7) entry switch incandescent lamps with RED LEDs. 6/2/2012 Ran both the generator under load (one hour) and the Aqua-Hot to exercise them. 6/4/2012 Vacuumed refrigerator coils to remove dust and debris. 6/15-16/2012 Installed Two Tiffin supplied Low Air Pressure Tag Axle Dump Valves. 6/19/2012 Removed and reinstalled PS slide trim screws after Blue Lock- Tite was placed on the screw threads. 6/22/2012 Installed lighted ON/OFF switch for LP/CO detector. 6/24/2012 Installed two LEDs in the cockpit to display operation of the Tag Axle Dump Valves. 15

16 7/2/2012 Installed 12 VDC Outlet and 120 VAC duplex power outlets behind the steering column on the floor. 7/10/2012 Spoke with Wade regarding the PS slide trim. We agreed to place the information in our warranty file in the event future work is required. 7/11/2012 Chris Struzik, Tiffin s Powerglide Electrical Engineer came over to the service center to find out what information was needed to the connect the new tag axle dump valves. The information was obtained and the correct parts were ordered. Tiffin ordered the parts to be shipped over night by UPS. Asked Greg Dees about obtaining an AC bypass belt, he gave the belt to me. 7/12/2012 Jamie (Powerglide shop) replaced both tag axle tires and wheels. Tag axle dump valve parts arrived and turned over to me. Chris gave me the 3 pin valve connectors needed to assemble the wiring harnesses. No charge for camping at the service center. 7/23/2012 Recessed pocket door catches for both bedroom doors. 7/26/2012 Recessed door catch on the half bath door. 8/9/2012 The coach engine s alternator voltage regulator has lost its ability to regulate the alternator s output voltage, voltage output has displayed at over 18 volts at a high idle. We have been delayed leaving Franklin, NC until at least 8/11/ /10/2012 Chris Step (Powermasters 24 Hour Truck Care) arrived at 11:30 to install a new alternator. Completed work at 12:30. We are extremely happy with Powermasters service and Chris s work. Tiffin warranty covered all costs. 8/11/2012 Chassis battery voltage is not showing a charge on the dash instrumentation while driving. 8/12/2012 Found two loose cable connections on the chassis battery to cut off switch cable, tightened both battery cable connections now the chassis system is showing full voltage. 16

17 8/14/2012 Installed 3/16 inch shim to half bath door frame to reduce the gap on latch side of the door. 8/15/2012 Cleaned excess caulking compound from the coach window awnings. Washed engine and outside of the coach. 8/17/2012 Built and installed P/S Tag Axle Dump Valve Harness. 8/18/2012 Built and installed D/S Tag Axle Dump Valve Harness. 8/20/ Protectorate applied to roof of coach. 8/22/2012 Cleaning RV outside & applied 303 Protectorate to P/S. 8/24/2012 Replaced CB & AM/FM antennas springs with stainless steel springs. 8/26/2012 Cleaned outside of coach with vinegar & water mixture. Checked coach and toad tires air pressure, 120 PSI in front tire, 100 PSI in drive axle tires and 95 PSI in Tag Axle tires. 9/18/2012 Applied 303 Aerospace Protectant to the front cap Diamond Shield. 9/26/2012 Checked all electrical connections on RV steps, replaced the steps ground connection bolt and nut with stainless steel washers, bolt and Nylock nut. 10/1-22/2012 Fabricating spare tire/rim carrier for back of the coach. 10/7/2012 PS front slide galley end where Tiffin has attempted to correct the initial factory trim installation three times has released the slide gasket along the complete vertical piece and across the top about one foot. Reinstalled the gasket and inserted two selfdrilling screws to secure the lower end of the gasket to prevent gasket coming loose. 10/9/2012 Installed two 1 black inserts in the Over The Door (OTD) Awning to prevent dirt, debris and insects from entering. 10/14/2012 Replaced electrical panel Precision Control System relay board, first board made no difference so replaced the board a second time still no difference. Replaced the front cabinet PCS display board that did not correct the problem either. Still have display 17

18 board showing Brown Out when disconnected from shore power or after generator shuts down. 10/20/2012 Replaced damaged bed-slide switch with a switch supplied by Tiffin Rep. James Bush. 10/23/2012 Cathey manufactured prototype RV Spare Tire Cover, we installed. 10/28/2012 Cathey manufactured second RV Spare Tire Cover, we installed. 11/5/2012 Working on RV spare tire carrier. Grinding and sanding weld joints in the carrier metal. 11/7/2012 Picked up tire carrier from Andy Witt, powder coated in a medium gloss black color. 11/8/2012 Installed the finished RV spare tire carrier and its cover. 11/12/2012 The Precision Control System has three wiring errors in the system. 1. I connected the bathroom wall outlet circuit to the wrong neutral buss bar, causing a wiring error. 2. The residential refrigerator has a neutral wiring error. 3. The audio/video circuit has a neutral wiring error. Errors 2 and 3 are ONLY displayed when the system is operating on inverter power. 11/15/2012 Working on the two above wiring ERRORS. The RR circuit needs to have a new cable pulled from the electrical panel to the basement ceiling. The audio/video wiring splits in the electrical panel, one leg goes into the roof with the three AC/HP cables while the second is routed thru the basement. 11/20/2012 Found 28 small cracks along the cap rails. For Your Information FYI-63 was written to show photos of the cracks. 11/28/2012 Replaced intermittent 1/2 bath toilet flush switch. Tightened the freezer drawer handle on RR. Liz Jones, Tiffin Motorhomes called to tell me they had received my letter (Bob Tiffin letter dated 11/23/2012). The letter was scanned it into their system. 12/8/2012 Removed cleaned and re-installed the step motor. 18

19 Removed a section of engine exhaust pipe located between the turbo charger and the muffler. To begin installation of an exhaust heat shield located between the RV floor and the exhaust pipe. 12/9/2012 Working on Exhaust heat shield recall. Cut excess flooring extending into the engine compartment. 12/10/2012 Reversed DEF heater hose connections. Installed shut off valves on four heater hoses, DEF heater SUPPLY, DASH heater SUPPLY and RETURN, and AQUA- HOT heater SUPPLY hoses. 12/11/2012 Installed Exhaust Heat Shield, Tiffin Recall 12V /13/2012 RE-reversed the DEF heart hose connections, the hose connections had been correct before 12/10/2012 reversing change. Reinstalled engine access cover and caulked around it perimeter. 12/15/2012 Researched the Aqua-Hot plumbing for documentation purposes. 12/17/2012 Cleaned RV engine and transmission. 12/19-22/2012 Cleaning and polishing the RV roof with Turtle Wax Polish. 12/22/2012 Applied 303 Protectant to RV tires. 12/26/2012 Removed cleaned and re-installed the RV step motor. 12/29/2012 Applied 303 Protectant to the roof of the coach. 1/2/2013 Applied 303 Protectant to the front cap of the coach. 1/3/2013 Installed a new replacement step motor after replacing the two wire power cord with a Delphi weather proof connector. Installed 24 feet of self-sealing pipe insulation for the dash Aqua-Hot insulated both supply and return sets of tubing. 1/4/2013 Applied 303 Protectant to the passenger side of the coach above floor line. 19

20 1/6/2013 Applied 303 Protectant to the passenger side of the coach below the floor line, the rear cap, driver side below the floor line and to all tires. 1/20/2013 Washed RV rooftop, front and rear caps and sides 1/21/2013 De-greased the RV engine and (IFS) Independent Front Suspension. 1/22/2013 Cleaned front and rear caps and outside walls of coach. 1/23/2013 Cleaned all bay doors; removed paint overspray on lower edge of bay doors and applied 303 to the RV tires. 1/25/2013 Generator service; replaced air, oil and fuel filters plus changed oil. Engine service; replaced air, oil and two fuel filters plus changed oil. 2/4/2013 Passenger side slide topper torn at rear corner. Installed repair tape. 2/12/2013 Whirlpool Washer Drain Lint Filter Cleaned. Whirlpool Washer Drain Lint Filter Access Modified. 2/13/2013 Checked Thermostat wiring, documented color codes. 2/14/2013 Checked wiring for the Rear #3 AC/HP. Applied 303 Protectant to AC/HP cover and to the rear vent cover. 2/15/2013 Reinstalled the Thermostat. 2/17/2013 Checked the Air Conditioning/Heat Pump wiring for front and middle AC/HP s. 303 Protectant applied to ALL black roof-top appliances. 2/20-22/2013 Working on understanding logic and electrical circuits involved with the AGS system. Wrote three FYI PDF files, 81-1, 81-2 and /4/2013 Replaced fuse holder and blown fuse on HWH jacks down dash mounted indicator. 3/6/2013 Shortened the length of two dash heater hoses in front of driver. 20

21 3/8/2013 Cleaned generator spark arrestor, documented all model and serial numbers on generator and engine. 3/9-12/2013 Removed front wheels, cleaned both side of tires and rims. Polished front rims both inside and outside. 303 Protectant applied to inside and outside of both front tires, applied multiple coats of 303 to allow it to soak into the rubber. 3/16/2013 Removed P/S tag axle wheel cleaned and painted brake drum. Brake shoes and area around the chassis frame and tag axle cleaned. Cleaned tire and wheel, 303 Protectant applied in multiple coats to front and back sides of tire. 3/17/2013 Reinstalled P/S brake drum wheel and retightened lug nuts. Removed D/S tag axle wheel cleaned and painted brake drum. Brake shoes and area around the chassis frame and tag axle cleaned. Cleaned tire and wheel, 303 Protectant applied in multiple coats to front and back sides of tire. Front Axle Tires date code 3410 Drive Axle Tires date code 3909 Tag Axle Tires date code /18/2013 D/S tag axle brake drum wheel/tire reinstalled. P/S drive axle wheels/tires removed for cleaning. Cleaned both drive axle wheels and tires. 3/19/2013 Reinstalled P/S drive axle wheels Removed D/D drive axle wheels, cleaned brake foundations and brake shoes. Painted brake drum after paint dried reinstalled the brake drum. 3/21/2013 D/S wheels and tires cleaned, 303 protectant applied. 3/22/2013 D/S wheels reinstalled, garage floor cleaned up tools put away. 3/23/2013 All wheels cleaned, and polished, wheel hubs cleaned, polished and installed. Lug Nut covers cleaned, polished and installed. Tag Axle air bag pressure increased from 30 PSI to 38 PSI. Dump Valve D/S and P/S air regulator pressure increased from 0 PSI to 10 PSI. 3/26/2013 Cleaned RV roof with a de-greaser, Turtle wash and water. 21

22 3/29/2013 Guest coach spotlight (black) ground wire re-inserted into 9 pin disconnect block. 4/8/2013 Cleaned RV rooftop with Turtle wash and water. 4/10/2013 Removed coach front door deadbolt to clean and lubricate. 4/13/2013 Cleaned RV transmission removed and reinstalled cable ties on electrical wiring around transmission and engine. 4/14/2013 Continued cleaning under engine, transmission and exhaust system. 4/21/2013 Testing coach suspension and air bags for leaks. 4/24/2013 Installed diodes on Lincoln rear lighting, wired the OEM lights in parallel with the user installed rear tail/turn/brake light 1157 sockets. 4/25/3013 Removed and cleaned the RV rear skirt, both sides. 5/4/2013 CB antenna broke while driving down the road, removed antenna from top of coach. 5/19/2013 New CB antenna installed. 5/25/2013 Tightened supply heater hose clamp for the DEF tank, leaking coolant. 1.5 gallons of Shell Rotella ELC coolant poured into radiator reservoir. 5/28/3013 Purchased 2 gallon of Cat ELC, poured one gallon into the coolant reservoir, saved the other gallon. 5/29/2013 Cut 1 inch off the DEF heater hose replaced hose clamp. 5/30/2013 Drained 24 ounces of hydraulic fluid from the engine s fan drive gearbox and installed 24 ounces of Shell Spirex 75W90 hydraulic fluid. 5/31/2013 Installed 90 water shut off valves on both bathroom toilets. Female water hose connection installed on the ¾ water tank dump pipe. 6/2/2013 The ¾ male adapter fitting connected to the water tank was leaking where it screwed into the water tank. Removed all PVC fittings then replaced all fittings using Teflon tape. 22

23 6/2-4/2013 Installed 65 square feet of double layered aluminum heat shield (Reflectix Insulation BP48025) in the engine compartment. 6/4/3013 Began installation of three additional LED light fixtures over the rear bath sinks, to be wired to the four mirror located LED s. 6/5-7/2013 Finished installation of three additional LEDs over the rear bathroom sinks. 10 directional louvered AC/HP vents installed in place of fixed vents in the supply duct of the coach. 6/8/2013 Creating new MOD files, 79 thru 82, and FYI file 88. 6/9/2013 Finished installation of the heat shield in the engine compartment. 6/9-10/2013 Working on installation of Lower Rear Ladder Storage in rear cap. 6/11/2013 Fixing Docking Lights to prevent intrusion of water and debris. 6/12/2013 Re-installed Docking Lights after silicone had cured. Engine coolant drained then metal tubing removed for replacement with new tubing. 6/13/2013 Finished installation of the new engine coolant tubing pumped coolant back into the engine coolant system. Finished writing my Crusingator s FYI file # 89. 6/16/2013 Registered K & N Air Filter for warranty. 6/23/2013 Replaced R/F TST TPMS on coach, installed 459A sensor. 7/17/2013 Replaced R/F TST TPMS on Lincoln, installed 7010 sensor. 7/30/2013 D/S front slide gasket no longer attached to trim metal, gasket teeth rusted and no longer grip the trim metal. 7/31/2013 Working on MOD-86 Protective Cover for the Generator Start/Stop Switch. 8/1/2013 Installed MOD-86. Re-installed the Driver side slide trim. 23

24 8/5/2013 Installed power switch on the TST TPMS repeater in the closet. Power cable installed for the Windshield Witness Camera. Remounted tag axle dump LED s into the left side dash panel. 8/8/2013 Trip to Rivers RV in Jacksonville, FL to have the driver side front slide gasket removed and replaced under warranty. The gasket sweeper is slightly shorter than the removed gasket. Both gaskets were supplied and installed by Tiffin or a Tiffin dealer. Rivers contacted Tiffin about sweeper s length difference Tiffin stated it was the correct more recent version gasket. 8/9/2013 Cleaning excess caulk from new driver s side slide gasket. Roof top cleaned to remove dirty shoe prints from roof when Rivers employee walked on roof during gasket replacement. 8/10/2013 Finished cleaning caulk from driver s side slide gasket. 8/14/2013 Checking operation of all three condensate pumps and drains on the coach. Cleaned dryer s filter and vent hose. 8/16/2013 Cutting access opening to check on the dryer hose and coach outside vent. Building dryer vent access cover glued two pieces of wood together to make an 8 wide ¼ plank. 8/17/2013 Designing and installing the SAFE Place box to install behind the dryer. 8/20/2013 Writing and uploading FYI file # 93-1 to TRVN. 8/21/2013 Writing and uploading MOD files # 88, # 89, # 90 for TRVN. 8/24/2013 Working on designing and constructing cardboard mock-up for step tool box. 8/26/2013 Cleaning and checking all coach system s for football season. 9/9/2013 Pressure washed front and side of coach, love bugs are bad. 9/10/2013 Washed complete coach. 9/11/2013 Cleaned roof of coach. Application of 303 Protectant to 3 AC covers and 3 Vent covers. 24

25 9/12-15/2013 Designed, constructed then installed 12 pivot brackets for three solar panels. 9/22/2013 Front DS slide lower solenoid post nut slightly loose not allowing the slide to operate, tightened the nut. 9/25/2013 Cleaned roof of RV. 9/27/2013 Installed two closet shoe organizers in RV closet. Designed and built under body sewer hose storage. 9/28/2013 Installed under body sewer hose storage. 11/5/2013 Cleaned outside of RV. 11/8/2013 Replaced Charging Solenoid on coach. 11/14/2013 Replaced both windshield wiper blades due to age and cracks in the rubber blade. 11/24/2013 Replaced Tag Dump momentary ON switch with a ON/OFF switch. 11/25/2013 Connected a 30 inch wire extension to the original 6 inch Trimark keyless entry antenna to extend it operating range. 12/10/2013 Replaced Charging Solenoid with a rebuilt solenoid. Cummins ISL engine crankcase Coalescing Filter replaced. 12/11/2013 Drained and refilled rear differential oil, and engine oil. Changed oil filter, poured in one quart of coolant extender. Lubed 12 rear Zerk fittings. 12/12/2013 Removed and replaced the engine fuel water separator and fuel filter. Drained Generator oil removed and replaced oil filter then refilled with synthetic oil. Installed engine cover and caulked the floor seam. Front axle, and power steering gearbox and seals cleaned with the pressure washer. 12/16/2014 Replaced half bath toilet switch. Step motor gears stripped will replace motor after getting back home. 1/18/2014 Replaced step motor with stripped gear. Cleaned step arm pivot bolt applied Lock-Tite blue to threads to secure bolt in place. 25

26 1/18/2014 Power steering leaking at lower output shaft seal, reported to Gary Harris last month. Letter and photo of the leaking seal to be sent by . 1/19/2014 Installed new headlight bulbs. 1/26/2014 Modified wiring on new REPLACEMENT step motor. 1/28/2014 Installed duel port USB Charger in P/S switch console. 2/5/2014 Installed duel port USB Charger in the center portion of the dash. 2/13/2014 Installed three silicone coolant hoses to replace the fuel/vapor hoses Tiffin used for the coach coolant. 2/14/2014 Installed Door Step Mud Flap. 2/17/2014 Removed the D/S tag axle wheel prepping for coolant hose replacement and Air Dryer Filter change. 2/18/20014 Started installation of FOURTH coolant hose, removed and replaced Air Dryer Cartridge with new cartridge. 2/19/2014 Finished installation of the Air Dryer Cartridge and Silicone Flexfab coolant hose replacement. 2/26/2014 Removed K & N air filter, Modified mounting bracket with addition of four ½ stud nuts to move the air filter away from metal to prevent damage to the air intake hose, cleaned air filter with heavy duty liquid air filter cleaner then reinstalled the air filter. 2/28/2014 Installed two keyed alike locks for the Lincoln tow bar. 3/2/2014 Installed one step well LED, installed diodes to tie the floor lights and under step light into Working on 3/6/2014 Installed new half-bath wall mounted electric Add Water/Flush toilet switch. 3/7/2014 Drained and refilled tag axle hubs with 85W90 lube oil. Replaced Aqua-Hot fuel filter ran Aqua-Hot to test system. 3/8/2014 Replaced both engine belts, saved old belts as spares. 26

27 3/24/2014 Powerglide shop replaced leaking ZF steering gear. Chris reprogrammed Tag Dump, tag suspension dumps with activation of turn signal and while driving under the programmed dump speed of 20 MPH. Jamie, modified rear radiator shroud to provide an up-slope at the rear. 3/25/2014 Powerglide shop replaced tie rod ends damaged during replacement of the steering gear. Chris reprogrammed tag DUMP switch to FILL the tag axle air suspension rather than DUMP the tag air suspension. 3/28/2014 Purchased Stack On wall safe and Mini-State 9100 (wireless) control OTA antenna to be installed in our coach. 4/9/2014 Re-Clocked the steering wheel after Tiffin did not after performing an alignment after the steering gear was replaced. 4/11/2014 Tag Axle Air Bag pressure reset to 40 PSI. Tag Air Bag Dump Air Regulator pressure reset to 20 PSI. 4/12/2014 All four ride height control valves reset to level coach, average 43 ½ wheel well to floor. 4/15/2014 Installed an inside rear view mirror. 4/16/2014 Modified the PS overhead cabinet shelf to allow adding an appliance garage for the convection/toaster oven. 4/16-18/2014 Installing wall safe in the rear closet. Two additional under shelf supports installed for the shelf and the hanging clothes rod. 4/21-22/2014 Removed the wired OTA Mini-State HDMS9000 Antenna, installed a wireless OTA Mini-State HDMS9100 antenna in its place. 4/28/2014 Adjusted second DS front slide roller, roller was tilted on one end and hitting the floor, adjusted both sides to level. 5/1/2014 Installed pipe foam between the coach wall and the PS front slide wall roller cover to prevent the roller from rattling while driving. 27

28 5/5/2014 Installed an InPower Waytek Auxiliary Battery Switch (ABS- 200) electronic solid state contactor, in place of the White- Roger charging solenoid. 5/21/2014 DD24S16 Fisher Paykel Dishwasher would not start. After removing a few items to access the rotor I was able to get rotor to turn thus allowing the dishwasher to operate as designed. 5/31/2014 Removed the Battery Minder installed by Tiffin to keep the chassis batteries trickle charged. ABS-200 to keep chassis batteries charged. 6/6/2014 Found the voltage on the chassis batteries under 12.0 VDC, Found a flaw in the combination of the Magnum and InPower ABS-200, they will allow the chassis batteries to become discharged if the chargers voltage does not exceed 13.5 volts for 20 seconds. That voltage is required to combine the two battery banks to charge the chassis batteries. I reinstalled the Batty Minder installed by Tiffin to keep the chassis batteries charged. 6/10/2014 Re-installed Battery Minder Plus trickle charger on the chassis batteries, the ABS-200 system was not charging the chassis batteries. 6/22/2014 Repaired coach side wall in half bathroom, side wall back splash had pulled wall paper off the wall. Glued the wall paper and reinstalled the back splash. 7/2/2014 Water leaking under the shower surround, thru a gap in the caulking, cleaned area, installed new caulking to prevent water leak. Driver Side front slide retract stop bolt broken from the coach. Removed tack weld to allow installation of the stop bolt with a new nut on the bolt. 7/4/20104 Generator slide fiberglass front hitting at the top DS corner. I moved a few bolt connections to better center the fiberglass front cover in the opening. 7/29/2014 Worked on step motor, gearing slipping, will replace when we get back home. 28

29 8/5/2014 Pressure washed RV roof, both caps, both sides, under side of chassis and engine compartment. 8/6/2014 Rebuilt two step motors after salvaging gears from a third motor, installed one of the rebuilt step motors. Installed fuse and fuse holder in the FRONT clearance light circuit as part of NTHSA Recall # 14V /12/2014 Installed fuse and fuse holder in the REAR clearance light circuit as part of HTHSA Recall # 14V-271. Painted Cummins decals on the rear sides of the coach, sun had bleached them pink I repainted them red. 8/20/ applied to RV tires, installed wood trim on both side of the windshield to help block open area on both side of the windshield shades. 8/22/2014 Reprogrammed the AGS for Custom battery settings in hopes the In Power system will keep the chassis batteries charged without need for the Battery Minder trickle charger. 8/24/2014 Returned the AGS settings to Flooded batteries and reinstalled the Battery Minder trickle charger on the chassis batteries, decided the only way to keep the chassis batteries charged would be to disable the battery temperature sensor. Removing the BTS would allow the batteries to be charged at a higher voltage however by allowing the higher voltage the battery water would evaporate faster. 10/9/2014 Replaced windshield wiper hoses on both wiper arms. 10/29/2014 Installed two new heater hose clamps on the DEF tank heater hose at the T. 11/7/2014 Corrected air hose leak at the PTC (Push To Connect) fitting on top of the passenger front air bag. 12/15-18/2014 Working on Pantry Cabinet, Installed duplex electrical outlet and 20 Ampere circuit breaker for the Fireplace. Building and installing a Fireplace surround for Fireplace in the coach. 12/22/2014 Installed (Hot Water By-Pass for the Shower). 12/27-29/2014 Completed 48 month coach, engine and chassis maintenance. 29

30 1/17-18/2015 Pressure washed RV roof, both caps, both sides, under side of chassis and engine compartment. 1/29-30/2015 Installed LED lighting on the OTD coach awning. 1/30-31/2015 OTD awning motor shaft broke, drilled a 3/16 hole 1 inch deep into motor shaft, tapped the motor shaft then installed a Stainless Steel threaded bolt to finish making repair. Installed LED bulbs in the coach Door Light and Patio Light. 2/13/2015 Pressure washed Front and Rear Caps, front and rear suspension, under side of chassis and engine compartment. 2/19/2015 Cleaned coach with vinegar and water solution. 2/20/2015 Heat from coach coolant vent hose melted where it touched the CAC piping. Removed engine access cover, installed ¾ ID rubber hose over the silicon coolant vent hose to protect it from the CAC heat. Small DEF tank heater hose coolant leak was repaired by cutting off ¾ of damaged hose, then installing a new hose clamp. 2/24-25/2015 Installed four door hinges on the PS Wet Bay panel, this allows the PS wet bay panel to be opened the same as a door. 3/2-4/2015 Removed all wheels to clean and check for damage or deterioration of tire rubber. After cleaning a coat of 303 Protectant was applied to all rubber surfaces, all tires and wheels appear to be okay at this time. 3/11/2015 Created and installed a 6 (T) x 22 (W) x 26 (D) Shelf in the Wet Bay Tank Compartment. 4/3/2015 Made revision 2 to the Saddle Bag Shelving (MOD-031) files. Added FYI-031D file, Coach Step RV Steps. 4/20/2015 Coach Step entry steps will not extend. Removed complete step assembly, cleaned repaired crimped step motor wire and reinstalled steps. 4/22/2015 Cleaned outside, and engine of coach with pressure washer. 4/23/2015 Cleaned coach with vinegar and water solution. 30