Amphenol Amphenol PCD Shenzhen Excel Mate High Voltage Safety Lock
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1 Amphenol Amphenol PCD Shenzhen Excel Mate High Voltage Safety Lock
2 CONTENT Excel Mate Product introduction Excel Mate plus PIN RECPTACLE PIN PLUG PIN RECPTACLE WITHOUT INTER-LOCK PIN PLUG RIGHT ANGLE PIN RECEPTACLE BOX MOUNTED PIN PLUG PIN RECEPTACLE BOX MOUNTED PIN PLUG ATTACHMENT PRODUCT SERIES OVERVIEW HOW TO ORDER: HVSL Excel Mate S RECEPTACLE STRAIGHT PLUG RIGHT ANGLE PLUG HOW TO ORDER: HVSL Excel Mate METAL RECEPTACLE STRAIGHT PLUG RIGHT ANGLE PLUG HOW TO ORDER: HVSLS Excel Mate Eco (HVSL600/630/280) HVSL RECEPTACLE PLUG HVSL RECEPTACLE PLUG HVSL RECEPTACLE PLUG ATTACHMENT: CONTACT HOW TO ORDER: HVSL600/630/ Excel Mate PT POSITION POSITION POSITION DERATING
3 PRODUCT INTRODUCTION When high-performance and increased safety are required in xev, Amphenol PCD's Excel Mate connectors fulfil the challenge. HVSL Series is designed to meet AK standards for various xev applications, including power and signal interconnect solutions. Different versions are available, from 1 position to 3 positions with rated current 23A to 250A Product Series HVSL1000 HVSL800 HVSLS600 HVSL600 HVSL630 HVSL280 Position 1, 2, Rated Voltage 1000V 1000V 1000V 800V 800V 800V Rated Current 250A Max 180A Max 120A Max 120A Max 40A Max 23A Max Inter-Lock Yes Yes Yes Yes Yes Yes Shielding Yes Yes Yes Yes Yes Yes Sealing Yes Yes Yes Yes Yes Yes Touch-Proof Yes Yes Yes Yes Yes Yes Cable-Type Individually shielded wire Individually shielded wire Individually shielded wire Individually shielded wire Individually shielded wire multicore Individually shielded wire multicore 2
4 Excel Mate Plus APPLICATIONS xev Battery Inverters Junction boxes Power distribution boxes MECHANICAL Durability 50 mating cycles High Voltage Safety Lock Excel Mate Plus has max rated voltage up to 1000V and max rated current 250A. It can be used for power solutions for various xev applications. External HVIL for 1 position and internal HVIL for 2 to 3 positions. Wire range 25 to 70 mm 2 Rated voltage Rated current Insulator resistance Dielectric withstand voltage ELECTRICAL 1000V DC 250A Max > 200MΩ 3000V AC ENVIRONMENTAL Sealing Touch-proof IP67 (mated) IP2XB KEY FEATURES With Inter-Lock solution RADSOK Technology R4 version 10mm Shielding performance: EMI/RFI 60DB AK compliance LV215 Sealing, IP67 (mated), IP6K9K 1 to 3 positions available Temperature range -40 C to 125 C Ambient temperature -40 C to 70 C Inflammability UL94V0 STANDARDS USCAR-2 USCAR-37 RoHS LV-215 Touch-proof Multiple coding positions 3
5 RECEPTACLE IN-LINE MOUNTED GROOVE INSERT ORIENTATIONS Coding A Coding B Coding C Coding D 4 P/N HVSL A HVSL B HVSL C HVSL D
6 RECEPTACLE BOX MOUNTED PANEL MOUNTED DIMENSIONS Coding A Coding B Coding C Coding D INSERT ORIENTATIONS Coding A Coding B Coding C Coding D P/N HVSL A HVSL B HVSL C HVSL D 5
7 PLUG INSERT ORIENTATIONS Coding A Coding B Coding C Coding D P/N HVSL A HVSL B HVSL C HVSL D 6
8 RECEPTACLE BOX MOUNTED WITHOUT INTER-LOCK INSERT ORIENTATIONS Coding A Coding B Coding C Coding D P/N HVSL A HVSL B HVSL C HVSL D 7
9 PANEL MOUNTED DIMENSIONS Coding A Coding B Coding C Coding D 8
10 PLUG RIGHT ANGLE INSERT ORIENTATIONS Coding A Coding B P/N HVSL A HVSL B 9
11 2 PIN RECEPTACLE BOX MOUNTED INSERT ORIENTATIONS Coding A Coding B Coding C P/N HVSL A HVSL B HVSL C 10
12 PANEL MOUNTED DIMENSIONS Coding A Coding B Coding C 11
13 2 PIN PLUG INSERT ORIENTATIONS Coding A Coding B Coding C P/N HVSL A HVSL B HVSL C 12
14 LEVER POSITION STANDARD LEVER REVERSE LEVER INSTALLATION CLEARANCE 13
15 2 PIN PLUG RIGHT ANGLE INSERT ORIENTATIONS Coding A Coding B P/N HVSL A HVSL B 14
16 3 PIN RECEPTACLE BOX MOUNTED INSERT ORIENTATIONS P/N Coding A HVSL A 15
17 PANEL MOUNTED DIMENSIONS Coding A 16
18 3 PIN PLUG INSERT ORIENTATIONS P/N Coding A HVSL A 17
19 LEVER POSITION STANDARD LEVER REVERSE LEVER INSTALLATION CLEARANCE 18
20 3 PIN PLUG RIGHT ANGLE INSERT ORIENTATIONS P/N Coding A HVSL A 19
21 ATTACHMENT: CONTACTS FOR RECEPTACLE All connectors include contacts. For extra contacts, please order them separately (ref: P/N below) Name Contact P/N & Wire size Drawing 1 Pin Box mounted receptacle for Inter-Lock C G 0.5mm 2 max wire 2 or 3 pin for Inter-Lock C mm 2 max wire Power contact Thread for Bus-bar C C mm 2 wire Power contact Crimp for wire C mm 2 wire C mm 2 wire C mm 2 wire AT mm 2 max wire 1 Pin: In-line receptacle for Inter-Lock AT04-2P-SR02BLK 0.5mm 2 max wire AW2P 20
22 ATTACHMENT:Contacts for plug All connectors include contacts. For extra contacts, please order them separately (ref: P/N below) Name Contact P/N & wire size Drawing 1 Pin HVIL plug C Pin (For In-line plug) Rope for Inter-Lock C (Order with HVIL plug) 1 Pin (For R/A plug) Rope for Inter-Lock C (Order with HVIL plug) C mm 2 wire Socket contact C mm 2 wire C mm 2 wire C mm 2 wire C mm 2 wire Kit of socket insert For plug C mm 2 wire C mm 2 wire C mm 2 wire C mm 2 wire Kit of socket insert For receptacle in-line C mm 2 wire C mm 2 wire C mm 2 wire Power contact - rear Crimp for wire for right angle plug C mm 2 wire C mm 2 wire C mm 2 wire C mm 2 wire 21
23 PRODUCT SERIES OVERVIEW Connector type 1 PIN 2 PIN 3 PIN WITH INTER-LOCK WITHOUT INTER-LOCK Box mounted receptacle In-line receptacle N/A N/A Straight plug Right angle plug Inter-lock External Integrated Integrated 22
24 HOW TO ORDER: Excel Mate Plus HVSL A 0 35 Product type: 01: In-line receptacle 02: Box mounted receptacle 04: Box mounted receptacle without inter-lock 06: Straight plug 08: R/A 90 plug Position: 1: 1 position 2: 2 position 3: 3 position Coding / Alternate position: A: Coding A B: Coding B C: Coding C (For 2 pin receptacle and straight plug) D: Coding D (N/A) Inter-lock: 0: Without Inter-lock 1: With Inter-lock Conductor size: 25: 25mm 2 cable (N/A,upon request) 35: 35mm 2 cable 50: 50mm 2 cable 70: 70mm 2 cable H8: OT terminal (Stud hole is M8) 23
25 Excel Mate S MECHANICAL Durability Wire range Insertion and extraction force Connection type HVIL CPA 50 mating cycles 35 to 50 mm 2 shielded wire < 100N Copper bar Integrated CPA ELECTRICAL Excel Mate S Excel Mate S 2 pin connector with rated current carrying capacity 150 to 180A and 35 to 50 mm 2 crimping cable. Specially designed for battery, inverters, junction boxes, power distribution boxes and other equipment in xev device. Rated voltage Rated current Insulator resistance Dielectric withstand voltage 1000V DC Max 180A > 200MΩ 3000V AC Temperature rise 55 C Shielding 360 from wire to device ENVIRONMENTAL KEY FEATURES Integrated internal HVIL Current rating up to 180A Sealing IP67, IP6K9K (mated) Temperature range -40 C to 125 C Ambient temperature -40 C to 70 C Salt spray 48 hours No tool required to unmate Sealing, IP67, IP6K9K Touch-proof Multiple coding positions CPA available 24
26 RECEPTACLE INSERT ORIENTATIONS A B C P/N HVSL A HVSL B HVSL C 25
27 STRAIGHT PLUG INSERT ORIENTATIONS A B C P/N HVSL A HVSL B HVSL C 26
28 RIGHT ANGLE PLUG INSERT ORIENTATIONS A B C P/N HVSL A HVSL B HVSL C 27
29 INSTALLATION CLEARANCE HOW TO ORDER: Excel Mate S Product type: 02: Box mounted receptacle 06: Straight plug 08: Right angle plug Position: 2: 2 position Coding / Alternate position: A: Coding A B: Coding B C: Coding C (N/A) Inter-lock: 0: Without Inter-lock 1: With Inter-lock HVSL A 0 50 Conductor size: 35: 35mm 2 cable 50: 50mm 2 cable H6: Copper bar, OT terminal,m6(for receptacle) D6: Screw(Internal), OT terminal,m6(for receptacle) 28
30 Excel Mate Metal: 2 pin connector MECHANICAL Durability Wire range Insertion and extraction force Connection type HVIL 50 mating cycles 16 to 25 mm 2 shielded wire < 100N Copper bar Integrated Excel Mate Metal Excel Mate Metal 2 pin connector with rated current carrying capacity 80 to 120A and 16 to 25mm 2 crimping cable. CPA Rated voltage Rated current Insulator resistance Available ELECTRICAL 1000V DC 120A Max > 200MΩ Specially designed for battery, inverters, junction boxes, power distribution boxes and other equipment in xev device. Dielectric withstand voltage 3000V AC Temperature rise 55 C Shielding 360 from wire to device ENVIRONMENTAL KEY FEATURES Integrated internal HVIL Sealing IP67, IP6K9K (mated) Temperature range -40 C to 125 C Ambient temperature -40 C to 70 C Current rating up to 120A No tool required to unmate Sealing, IP67 (mated), IP6K9K Touch-proof Multiple coding positions CPA available Salt spray Terminals Housing 48 hours MATERIAL Copper/copper alloy with silver plating Zinc alloy 29
31 RECEPTACLE INSERT ORIENTATIONS Coding A Coding B Coding C P/N HVSLS A HVSLS B HVSLS C 30
32 PANEL MOUNTED DIMENSIONS INSERT ORIENTATIONS Coding A Coding B Coding C 31
33 STRAIGHT PLUG INSERT ORIENTATIONS Coding A Coding B Coding C P/N HVSLS A HVSLS B HVSL C 32
34 RIGHT ANGLE PLUG INSERT ORIENTATIONS Coding A Coding B Coding C P/N HVSLS A HVSLS B HVSL C 33
35 INSTALLATION CLEARANCE HOW TO ORDER: Excel Mate Metal Product type: 02: Box mounted receptacle 06: Straight plug 08: Right angle plug HVSLS A 0 25 Position: 2: 2 position Coding / Alternate position: A: Coding A B: Coding B C: Coding C (N/A) Inter-lock: 0: Without Inter-lock 1: With Inter-lock Conductor size: 16: 16mm 2 cable 25: 25mm 2 cable H6: OT terminal (Stud hole is M6) (For receptacle) 34
36 Excel Mate Eco (HVSL600 1 position connector) MECHANICAL Durability Wire range Insertion and extraction force Connection type Latching style 50 mating cycles 25mm 2 shielded wire < 100N Crimping or bus-bar Two stage, finger actuated HVSL600 HVSL600 single pin connector with rated current carrying capacity 120A and 25mm 2 crimping cable. It can be utilized with multi-core or individually shielded wire. An integrated internal HVIL with multiple routing options allow package size optimization and flexibility.. HVIL CPA Rated voltage Rated current Insulator resistance Dielectric withstand voltage Integrated Available ELECTRICAL 800V DC 120A > 200MΩ 3000V AC Temperature rise 55 C Shielding 360 from wire to device KEY FEATURES Integrated internal HVIL Current rating up to 120A Two-stage, tool or thumb activated latching No tool required to unmate Sealing, IP67 (mated), IP6K9K Sealing ENVIRONMENTAL IP67, IP6K9K (mated) Temperature range -40 C to 125 C Ambient temperature -40 C to 70 C Salt spray Terminals 48 hours MATERIAL Copper/copper alloy with silver plating Touch-proof Multiple coding positions CPA available Housing PA66 + GF 35
37 RECEPTACLE CONTACTS All connectors include contacts. For extra contacts, please order them separately (ref: P/N below) Main contacts: Crimping Main contacts: Bus-bar HVIL contacts P/N: C P/N: C P/N: C
38 PANEL MOUNTED DIMENSIONS CODING A B C D E L1 (Receptalce) L1 (Panel mount) INSERT ORIENTATIONS Coding A Coding B Coding C Coding D Coding E P/N HVSL A HVSL B HVSL C HVSL D HVSL E 37
39 PLUG CONTACTS All connectors include contacts. For extra contacts, please order them separately (ref: P/N below) Contacts Main contacts HVIL Ф12 Ф11 Ф10 P/N: C P/N: C P/N: C P/N: C P/N: C INSERT ORIENTATIONS Coding A Coding B Coding C Coding D Coding E P/N HVSL A HVSL B HVSL C HVSL D HVSL E 38
40 Excel Mate Eco (HVSL630 2 position connector) MECHANICAL Durability 50 mating cycles Wire range 4 to 6 mm 2 shielded wire Insertion and extraction force Connection type Latching style < 100N Crimping Two stage, finger actuated HVSL630 HVSL630 2 position connector with current carrying capacity 23 to 40A and 4 to 6mm 2 crimping cable. Specially designed for DC-DC, airconditioner, and other equipment in xev device.. HVIL CPA Rated voltage Rated current Insulator resistance Dielectric withstand voltage Integrated Available ELECTRICAL 800V DC 40A Max > 200MΩ 3000V AC Temperature rise 55 C Shielding 360 from wire to device KEY FEATURES Integrated internal HVIL Current rating up to 40A Two-stage, tool or thumb activated latching No tool required to unmate Sealing, IP67 (mated), IP6K9K Touch-proof Sealing ENVIRONMENTAL IP67, IP6K9K (mated) Temperature range -40 C to 125 C Ambient temperature -40 C to 70 C Salt spray Terminals Housing 48 hours MATERIAL Copper/copper alloy with tin plating PA66 + GF Multiple coding positions CPA available 39
41 RECEPTACLE CONTACTS All connectors include contacts. For extra contacts, please order them separately (ref: P/N below) Main contacts: Crimping HVIL contacts P/N: C P/N: C
42 PANEL MOUNTED DIMENSIONS CODING A B C D E L1 (Receptalce) L1 (Panel mount) INSERT ORIENTATIONS Coding A Coding B Coding C Coding D Coding E P/N HVSL A HVSL B HVSL C HVSL D HVSL E 41
43 PLUG CONTACTS All connectors include contacts. For extra contacts, please order them separately (ref: P/N below) Contacts Main contacts HVIL contacts Ф12 Ф11 Ф10 P/N: C P/N: C P/N: C P/N: C P/N: C INSERT ORIENTATIONS Coding A Coding B Coding C Coding D Coding E P/N HVSL A HVSL B HVSL C HVSL D HVSL E 42
44 Excel Mate Eco (HVSL280 3 position connector) MECHANICAL Durability 50 mating cycles Wire range 2.5 to 4 mm 2 shielded wire Insertion and extraction force Connection type Latching style < 100N Crimping Two stage, finger actuated HVSL280 HVSL280 3 position connector with plastic housing, high voltage, integrated HVIL. Current carrying capacity is 16 to 23A, 2.5 to 4mm 2 crimping cable. Specially designed for DC-DC, airconditioner, and other equipment in xev device applications.. HVIL CPA Rated voltage Rated current Insulator resistance Dielectric withstand voltage Integrated Available ELECTRICAL 800V DC 23A Max > 200MΩ 3000V AC Temperature rise 55 C Shielding 360 from wire to device KEY FEATURES Integrated internal HVIL Current rating up to 23A Two-stage, tool or thumb activated latching No tool required to unmate Sealing, IP67 (mated), IP6K9K Touch-proof Sealing ENVIRONMENTAL IP67, IP6K9K (mated) Temperature range -40 C to 125 C Ambient temperature -40 C to 70 C Salt spray Terminals Housing 48 hours MATERIAL Copper/copper alloy with tin plating PA66 + GF Multiple coding positions CPA available 43
45 RECEPTACLE CONTACTS All connectors include contacts. For extra contacts, please order them separately (ref: P/N below) Main contacts: Crimping HVIL contacts P/N: C P/N: C
46 PANEL MOUNTED DIMENSIONS CODING A B C D E L1 (Receptalce) L1 (Panel mount) INSERT ORIENTATIONS Coding A Coding B Coding C Coding D Coding E P/N HVSL A HVSL B HVSL C HVSL D HVSL E 45
47 PLUG CONTACTS All connectors include contacts. For extra contacts, please order them separately (ref: P/N below) Contacts Main contacts HVIL contacts Ф12 Ф11 Ф10 P/N: C P/N: C P/N: C P/N: C P/N: C INSERT ORIENTATIONS Coding A Coding B Coding C Coding D Coding E P/N HVSL A HVSL B HVSL C HVSL D HVSL E 46
48 ATTACHMENT: CONTACT Name Contact P/N & Wire size Drawing Pin contact End with bus-bar For HVSL600021XXH6 C mm 2 unshielded wire Pin contact Crimp for wire For HVSL600021XX25 C mm 2 unshielded wire Socket contact For HVSL600061XX25XX C mm 2 shielded wire Pin contact For HVSL630022XX06 C to 6mm 2 unshielded wire Socket contact For HVSL630062XX06XX C to 6mm 2 2 pin shielded cable Pin contact For HVSL280023XX04 C to 4mm 2 unshielded cable Socket contact For HVSL280063XX04XX C to 4mm 2 3 pin shielded cable Pin signal contact For: HVSL600021XX25 HVSL630022XX06 HVSL280023XX04 Socket signal contact For: HVSL600061XX25XX HVSL630062XX06XX HVSL280063XX04XX Sealing gasket For: HVSL600061XX25XX HVSL630062XX06XX HVSL280063XX04XX C mm 2 unshielded wire C mm 2 unshielded wire C OD12mm wire C OD11mm wire C OD10mm wire Notes: All connectors include contacts. For extra contacts, please order them separately (ref: P/N below) 47
49 HOW TO ORDER: Excel Mate Eco (HVSL600/630/280) Product Series: HVSL600 HVSL630 HVSL280 HVSL A Product type: 02: Box mounted receptacle 06: Straight plug Position: 1: 1 position 2: 2 positions 3: 3 positions Coding / Alternate position: A: Coding A B: Coding B C: Coding C D: Coding D E: Coding E Inter-lock: 0: Without Inter-lock 1: With Inter-lock Conductor size: 04: 2.5 to 4mm 2 cable (For HVSL280) 06: 4.0 to 6.0mm 2 cable (For HVSL630) 25: 25mm 2 cable (For HVSL600) H6: OT terminal, stud hole is M6 ((For HVSL600 receptacle) Outside diameter of cable(for plug): 10: Ф10mm 11: Ф11mm 12: Ф12mm 48
50 Excel Mate PT (HVPT - Pass-Through with cable gland) MECHANICAL Wire range 25 to 70 mm 2 shielded wires Connection type Crimping ELECTRICAL Rated voltage Rated current Dielectric withstand voltage Shielding 1000V DC 250A Max 3000V AC 360 from wire to device ENVIRONMENTAL Sealing IP67, IP6K9K (mated) Temperature range -40 C to 125 C Ambient temperature -40 C to 70 C Salt spray 48 hours MATERIAL Housing PA66 + GF KEY FEATURES 1 to 3 positions available Light weight with plastic shell Easy to install, reliable connection Sealing, IP67 (mated), IP6K9K Multiple coding positions 360 shielded from wire to device Economical 49
51 1 POSITION PASS-THROUGH CONTACTS Part number Condutor cross section (mm 2 ) Cable OD HVPT 1 X ±0.5 HVPT 1 X ±0.3 HVPT 1 X ±0.3 HVPT 1 X ±0.3 INSERT ORIENTATIONS 50
52 PANEL MOUNTED DIMENSIONS 51
53 PANEL MOUNTED DIMENSIONS RECOMMENDED LAYOUT FOR 2 UNITS RECOMMENDED LAYOUT FOR 3 UNITS 52
54 2 POSITION PASS-THROUGH CONTACTS Part number Condutor cross section (mm 2 ) Cable OD HVPT 2 X ±0.5 HVPT 2 X ±0.3 HVPT 2 X ±0.3 HVPT 2 X ±0.3 INSERT ORIENTATIONS HVPT 2 A 53
55 54 PANEL MOUNTED DIMENSIONS
56 3 POSITION PASS-THROUGH CONTACTS Part number Condutor cross section (mm 2 ) Cable OD HVPT 3 X ±0.5 HVPT 3 X ±0.3 HVPT 3 X ±0.3 HVPT 3 X ±0.3 INSERT ORIENTATIONS HVPT 3 A 55
57 56 PANEL MOUNTED DIMENSIONS
58 DERATING HVSL ,0 A Derating Derating acc. acc. DIN DIN EN EN : : Connector: HVSL HVSL wtth with mm mm RADSOK Current Current HVSL ,0 A 280,0 A 240,0 A 200,0 A 160,0 A 120,0 A 80,0 A 40,0 A 0,0 A 0 C 25 C 50 C 75 C 100 C 125 C Ambient Temperature HVSL 25 mm² Crimp HVSL 50 mm² Crimp HVSL 35 mm² Crimp HVSL 70 mm² Crimp Derating acc. acc.din EN EN : Connector: Connector: HVSL800 HVSL800 elbow 240 A 200 A 160 A 120 A 80 A 40 A 0 A Ambient Temperature HVSL 50mm² Crimp 57
59 DERATING HVSLS A Derating acc. acc.din EN EN : Connector: HVSLS600 HVSLS A 140 A 120 A Current 100 A 80 A 60 A 40 A 20 A 0 A Ambient Temperature HVSL 25mm² Crimp HVSL 16mm² Crimp HVSL A Derating acc. acc.din EN EN : Connector: HVSL600 HVSL A 120 A Current 90 A 60 A 30 A 0 A Ambient Temperature HVSL 25mm² Crimp 58
60 DERATING HVSL A Derating acc. acc.din EN EN : Connector: HVSL630 HVSL A 40 A Current 30 A 20 A 10 A 0 A Ambient Temperature HVSL 6mm² Crimp HVSL A Derating acc. acc.din EN EN : Connector: HVSL280 HVSL A 20 A Current 15 A 10 A 5 A 0 A Ambient Temperature HVSL 4mm² Crimp 59
61 Amphenol PCD Shenzhen Building 21 1st Liao Keng Industrial Zone Shi Yan Street, Bao An District Shenzhen China Tel.: Fax: Notes: Amphenol PCD Shenzhen has made every effort to ensure that the information contained in this catalog is accurate at the time of publication. Specifications or information stated in this publication are subject to change without notice. Amphenol PCD Shenzhen reserves the right to clarify this catalog.
62 Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: Amphenol: HVBI003R8BMHDGR
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