DW017 Mitre Saw TYPE 1. January 2003 S. Hurt. Exploded Drawing. Bill Of Material. Repair Instructions. Special Instructions.
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1 DW017 Mitre Saw TYPE 1 Introduction Exploded Drawing Bill Of Material Repair Instructions Special Instructions E13442 E13443 DW A R11368 New Parts Wiring Diagram Main Menu 22 January 2003 S. Hurt
2 MANUFACTURING PLANT Tatry LAUNCH DATE 01/01/03 BULK DATE DW017 Mitre Saw PRODUCT ENGINEER Steve Hurt Program Manager/Engineer Karl Evans Type No. 1 CURRENT STATUS & MAJOR CHANGES. LAUNCH MARKETS & QUANTITIES PRODUCT DETAILS DW017K2H 24.0 Volt Heavy Duty Compound Slide Mitre Saw Double insulated DEWALT 65mm fan cooled motor with replaceable brushes for maximum power in hard wood New mitre angle adjustment system provides accurate and consistent setting of mitre angles between 0 and 60 right and 0 and 50 left The innovative grooving stop allows adjustment of the cutting depth for grooving and rebating applications The large dual sliding fence mechanism gives maximum support in large material cuts at any angle or combination of angles Horizontal rails create additional capacity for larger materials The aluminum base construction provides stability to the saw while still retaining its portability 60 right angle provides enough capacity for the most difficult applications Mitre and bevel angle detents for quick and easy set up of the saw. Battery 3.0 NiMH Technical Information Voltage Power Output Blade Speed Blade Diameter Blade Bore Bevel Capacity 24 Volts 630 Watts 4000 rpm 216 mm 30 mm left Mitre Capacity [right/left] Max. Depth of Cut at 90 Max. Depth of Cut at 45º Cutting Capacity at 90 /90 Cutting Capacity at 45 /90 Cutting Capacity at 90 /45 60 /50 70 mm 50 mm (W x H) 300x70 mm (W x H) 212x70 mm (W x H) 300x50 mm F:\DOSSIERS\dw017\dw017pre.DOCLast printed 27/02/03 16:28
3 TYP. DW st 2nd th rd E
4 TYP. DW E
5 Black & Decker Bill of Materials - PARTS LIST Item Quantity Number Per Product Number DW A Product Description MITRE SAW Type Identifier TYPE 1 Part Number Part Description Variant Description Type Description Page 1 Market Codes BASE Yes FOOT No DETENT Yes SCREW No PLATE WEAR No SCREW Pan HD M4*10 No WARNING LABEL No BAR STABILIZER No SCREW.TEMP No TABLE SA Yes STUD Yes PLATE MITRE CLAMP No SCREW No SPRING DETENT No ACTUATOR DETENT SPRING No CLAMP PLATE No LEVER MITRE LOCK No PIVOT SHAFT No LOCK SCREW Yes SPRING No PIN DRIVE No SCREW SET Yes POINTER Yes POINTER BEVEL Yes LABEL DEG No WASHER No SCREW No NUT Yes WASHER No Refer to R.I.
6 Black & Decker Bill of Materials - PARTS LIST NUT Yes WASHER No WASHER No PLATE KERF No FENCE FIXED No SCREW Yes DUST GUARD No TRUNNION RAIL ASSEMBLY Yes BEVEL SCALE No GUIDE WEAR No WASHER No SCREW No SCREW SET Yes SPRING BEVEL STOP No PIN BEVEL STOP Yes KNOB BEVEL STOP No SCREW M5 * 16mm No SPRING COMPRESSION No KNOB BEVEL No LABEL BEVEL STOP No PAWL No WASHER WAVY No SCREW No HOLDER TOOL No SPRING COMPRESSION No NUT HEX SPACER No HANDLE BEVEL Yes WRENCH No LOCKING PIN No SEAL No ARM No Page 2
7 Black & Decker Bill of Materials - PARTS LIST INSERT No FELT No BUTTON No SPINDLE LOCK No SPRING No GASKET No GEARCASE COVER SA No SCREW Yes RING No DUST PORT No FIELD CASE No SCREW No SCREW No SCREW No BRUSHBOX SA packed in pairs No HOUSING & COVER Yes BOOT No END CAP No ARMATURE SA No BEARING No BEARING No LATCH BUTTON No LEAD BROWN No LEAD PURPLE No HOUSING & COVER No SCREW No SWITCH No SCREW PLASTITE No SCREW No SCREW No LABEL DEWALT No Page 3
8 Black & Decker Bill of Materials - PARTS LIST WARNING LABEL No LABEL No WASHER SPRING No SPRING TORSION No SPACER SPRING No PIVOT SHAFT Yes BUSHING No DEPTH STOP No WING NUT No DEFLECTOR No CHUTE DUST No RIVET PUSH No WASHER INNER CLAMP No WASHER OUTER CLAMP No SCREW Yes GUARD SA No RETAINER No GUARD No GUARD COVER No ROLLER No LOCKING RING No SLEEVE PIVOT No SPRING TORSION No PLATE PIVOT No WASHER No SCREW M6*10 No SCREW No LINK No SLEEVE No FENCE SLIDING No WARNING LABEL No Page 4
9 Black & Decker Bill of Materials - PARTS LIST LABEL RAIL ADJ. SCREW No SPRING TORSION No LEVER LOCK No BOLT No SCREW PATCH LOCK Yes KNOB LOCK PIN No THRUST PLATE No TERMINAL BLOCK No ROLL PIN No SPRING No CAP BATTERY EJECTION No LEVER LOCK-OFF No SPRING No SCREW M4*19 No BUTTON No GREASE THERMAL No GREASE No GREASE No BATTERY PACK NiCAD 2.0ah - DW No BATTERY PACK NIMH 3.0ah No CAP BATTERY No CHARGER SA NiCAD 2.0ah GB No CHARGER SA NiCAD 2.0ah QW No CHARGER SA NiMH 3.0ah GB No CHARGER SA NiMH 3.0ah QW No MOTOR SA No Page 5
10 R11368 DW017 Mitre Saw Type 1 3 Adjust so that the blade is square to the fence within 0.1 when the ZERO miter detent is engaged. 11 Apply Loctite 271 (or Loxeal 86-72) to stud before assembly into table. Stud must be bottomed in hole. 19 Rod to be adjusted so the table (Item 10) will not rotate with a 9Kg force applied while not in detent. Miter handle (Item 17) must be locked. 22 Adjust the 0, and 45 bevel stop screws to within Adjust so that the center mark points at Adjust center mark to the proper angle within Adjust nut to remove clearance between table and base. Table must rotate freely. 40 Adjust to remove all clearance between rail and guides. 55 Bevel handle should be 15 to horizontal. 77 Date Code located on bottom. 97 Place small amount of thermal grease (Item 800) between module and arm (Item 60). 144 Tighten until seated then loosen until motor arm moves freely. Do not loosen more than ¼ turn. LUBRICATION: 1 Fill grooves in base and lubricate the center post with Lubriplate (Item 800). 10, 35, 42, 111 Grease mating surfaces with Lubriplate (Item 800). Fill gear case with 30 grams of grease. TORQUES: 33 Torque fence screws to 26 42Nm in the sequence shown. 68 Torque to Nm. 121 Torque to Nm. R11368en.rtf
11 DW017 24Volt Miter Saw Check Procedure for Unit wiring A number of early units were built with the motor 180 out of line. The consequence of this is that the blade runs backwards, to repair this fault the motors on these units were rewired. If a unit comes in for repair and the wires to the motor need to be disconnected then the check detailed below will assist in re-wiring the unit. If the motor is changed, then irrespective of how it was original wired up, the unit must have the new motor fitted in the correct orientation and the machine wired up in the correct way. 1. Determine if the unit has motor correctly mounted. This can be accomplished by feeling the motor cover plate to see if the motor has been mounted correctly. To make this easier, release the head lock to raise the head. If there are notches on the cover plate, then the motor is incorrectly mounted. Correct assembly
12 Incorrect assembly 2. If it is determined that a unit has an incorrectly mounted motor and a new motor is being fitted then the motor must be fitted correctly and the wiring to the brushes needs to be changed in line with the wiring diagram. Correct wiring
13 3. If the motor is incorrectly mounted and the wires have to be removed ensure that the unit is rewired as shown below. Brown & Purple wire removed Black wire and double terminal re-located to bottom terminal -. Note that free terminal faces out.
14 Brown wire re-attached to double terminal. Purple wire attached to upper terminal +. Note brown wire passes under purple wire. Another picture of final wire-up 4. If either of the faston connectors become loose during this operation, they will need to be tightened. Do this by carefully bending the sides of the fastons with pliers as shown. The amount of bending necessary is very
15 little. Do not over bend, or the terminal will be very difficult to reassemble. 5. After the repair is completed, reattach the end cap, return the saw to zero bevel, and make sure to secure the bevel lock. Insert the battery and test for correct rotation of blade.
16 Part Number New Parts DW017 24V MITRE SAW Part Description ROLL PIN HOUSING & COVER LATCH BUTTON END CAP CAP SPRING SWITCH HOUSING & COVER TERMINAL BLOCK BUTTON LEVER LOCK-OFF SPRING LEAD BROWN LEAD PURPLE GEARCASE COVER SA FIELDCASE MOTOR SA BOOT ARMATURE SA BRUSH BOX CAP WARNING LABEL LABEL SCREW Please DO NOT order any parts until a Service Change Note is published. 07 March 2003 P1ant: TAT Page 1 of 2
17 TYP. DW017 1 E
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