ELECTRIC UTILITY HYDRAULIC TOOLS PRODUCT CATALOG

Transcription

1 ELECTRIC UTILITY HYDRAULIC TOOLS PRODUCT CATALOG

2 COMPANY OVERVIEW GREAT BRAND, GREAT TOOLS Stanley Hydraulic Tools has a proud tradition of being a global leader in the development of a wide range of innovative hydraulic products used in a variety of industries and applications throughout the world. As a proud member of Stanley Black & Decker, a 165 year old company committed to the manufacture and distribution of quality tools for the professional, industrial, and consumer, we at Stanley Hydraulic Tools are dedicated to providing our customers with innovative customer-driven product designs, world class quality, unmatched product support, and superior value. GLOBAL REPRESENTATION Stanley Hydraulic Tools produces an extensive line of products for use in construction, demolition, scrap processing, recycling, utilities, municipalities, railroads, industry, landscaping, underwater, construction, and specialty trades. Stanley Hydraulic Tools has sales offices and distributors throughout North America, Central America, South America, Europe, Asia, Australia, and the Middle East. OUR GOAL Stanley Hydraulic Tools is committed to exceeding our customers' expectations through continuous innovation, excellence, quality, value and service. All Stanley tools, accessories, parts and allied equipment are subject to design improvements, specification and price changes at any time without notice and with no obligation to units already sold. Weights, dimensions and operating specifications listed herein are subject to change without notice. Where specifications are critical to your application, please consult the factory. 2

3 INDEX Electrical Utility Market Story Breakers Crimping Tools Diggers Drills Ground Rod Drivers Impact Drills / Wrenches Power Units Pumps Cutting & Trimming Tampers Ventilation Accessories Hydraulic System Requirements Hydraulic Basics HTMA Type I Hydraulic System Specifications HTMA Type II Hydraulic System Specifications System Specifications / Fluids Testing a Hydraulic System

4 SERIES EU ELECTRIC UTILITY HYDRAULIC TOOLS ELECTRICAL MARKET STORY POWERFUL TOOLS FOR POWERFUL JOBS Stanley Hydraulic Tools offers the most complete line of hydraulic tools in the world and has been a leading supplier of equipment to the electric utility industry for decades. Hydraulic tools are the perfect match for utility trucks equipped with hydraulic power such as bucket trucks or digger-derrick trucks. Hydraulic tools perform tough tasks such as setting hardware on utility poles, crimping cable connections, tamping utility poles after setting, pumping utility vaults, and clearing right of ways. Utility trucks with hydraulic tool circuits or compact power units meeting HTMA standards can operate tools for many of the dayto-day tasks performed by utility workers. Beginning in 1843 when Frederick Stanley established a little shop in New Britain, Connecticut to manufacture door bolts and other hardware from wrought iron, professionals have turned to Stanley tools for their toughest jobs. Our leadership in hydraulic tools was solidified with our acquisition of Ackley Hydraulic Tools in Located in Milwaukie, Oregon, Stanley Hydraulic Tools is established in the electric utility industry with a specialized line of tools for utility workers including tree trimmers, pole tampers, crimpers, impact wrenches, and more. 4

5 HAND HELD BREAKERS SERIES BR HYDRAULICS DELIVER A REAL BREAKTHROUGH Nothing equals the impact force of hydraulic-powered breakers. With the best powerto-weight ratio, higher blow energy, and a lower noise level than pneumatic breakers, our hydraulic percussion tools are simply the best choice. Our 70-lb. class breakers, for instance, deliver roughly the same impact energy as most 90-lb. pneumatic breakers. Internal components are continually bathed in hydraulic oil, providing long-lasting performance with minimal maintenance requirements. And because the hydraulic system is totally enclosed, there s no tool exhaust or oil atomization often found with gas-powered or pneumatic alternatives. Compared to other options, hydraulic breakers offer: Higher impact than comparably sized alternative platforms No tool exhaust Quieter operation than pneumatic tools allows for use in sensitive areas Hydraulic oil provides continuous lubrication of internal parts for longer service life Modular, re-buildable design platform improves serviceability Handles system back pressures up to 250 psi / 17 bar Feathering ON/OFF valve to control speed and make initial tool placement easy Trouble-free diaphragm accumulator for added blow energy Our hydraulic breakers are used around the world in utility construction, street maintenance, repair of water and gas mains, and general contracting jobs. A general rule of thumb when sizing the appropriate breaker for your application is to use 10 pounds for each inch of material. A 40-pound breaker, for instance, is a good fi t for 4-inch concrete. A 90-lb breaker would be used to break 9-inch concrete. LIGHT TO MEDIUM DUTY BREAKERS MODEL BR45-40# PLUS CLASS The BR45 is light to medium duty breakers for work in the 35 to 55 pound class around the globe. Width: 14 in. / 36 cm to 18 in. / 45 cm Connection: 3/8 in. fl ush face quick disconnect couplers BR45 Application: Light concrete or asphalt breaking or scoring, small rock breaking, rod driving, tamping. Tool Bit Size: Varies. See page 6. Hyd. Flow: 4-6 gpm / lpm, 5.5 gpm / 20 lpm or 7-9 gpm / lpm. See page 6. Weight: 37 lbs / 17 kg to 58 lbs / 26 kg Length: 22.5 in. / 57 cm to 30 in. / 76 cm FEATURES Convenient, maneuverable size makes this class a favorite for light to medium sized jobs Choose from North American or European models BR45550 model designed for operation at 4-6 gpm / lpm range T-type or Anti-vibration handle (see order information) EZ-Ride or standard foot (see order information) Hose whips and fl ush-face quick disconnect couplers 5

6 SERIES BR ELECTRIC UTILITY HYDRAULIC TOOLS HAND HELD BREAKERS MEDIUM DUTY BREAKERS MODEL BR67-70# CLASS The BR67 is a medium to heavy-duty breaker for work in the 70 pound class and above. It is highly productive in construction, street maintenance, repair of water and gas mains, and general contracting jobs. Application: Concrete or asphalt breaking or scoring; small rock breaking; rod, anchor, & stake driving. Tool Bit Size: 1-1/8 x 6 in. or 1-1/4 x 6 in. Hyd. Flow: 7-9 gpm / lpm Weight: 72 lbs / 33 kg-br67 with T-Handle Length: 27 in. / 68 cm-br67 with T-Handle Width: 16 in. / 41 cm-br67 with T-Handle Connection: 3/8 in. fl ush face quick disconnect couplers FEATURES Our original breaker design Delivers excellent overall performance Provides good balance of power to weight T-type or Anti-Vibration handle EZ-Ride or standard foot Strong tie rod design for durability Hose whips and fl ush-face quick disconnect couplers HEAVY DUTY BREAKERS MODEL BR87-90# PLUS CLASS The BR87 is a heavy-duty breakers for work in the 90 pound class and heavier. With a longer piston stroke, our 90# class breakers are our hardest hitting hand held breakers. Application: Concrete or asphalt breaking or scoring, small rock breaking, rod, anchor, & stake driving. Tool Bit Size: 1-1/8 x 6 in. or 1-1/4 x 6 in. (see ordering info) Hyd. Flow: 7-9 gpm / lpm Weight: 84 lbs / 3 kg Length: 29 in. / 73.5 cm Width: 16 in. / 41 cm Connection: 3/8 in. fl ush face quick disconnect couplers FEATURES Our hardest hitting breaker class, designed for the biggest breaking jobs Longer stroke delivers greater impact force T-type handle EZ-Ride or standard foot Strong tie rod design for durability Hose whips and fl ush-face quick disconnect couplers BREAKERS (NORTH AMERICA) Model Weight Length Width Flow Range Working Pressure Full Relief Setting Capacity Misc. BR45 BR lbs / 20 kg 25 in. / 65 cm 14 in. / 36 cm 7-9 gpm / lpm psi / bar 2250 psi / 155 bar 7/8 x 3-1/4 in. Hex T Handle BR lbs / 23 kg 25 in. / 65 cm 14 in. / 36 cm 7-9 gpm / lpm psi / bar 2250 psi / 155 bar 1-1/8 x 6 in. Hex T Handle BR45120E 51 lbs / 23 kg 25 in. / 65 cm 14 in. / 36 cm 7-9 gpm / lpm psi / bar 2250 psi / 155 bar 1-1/8 x 6 in. Hex EZ Ride Foot BR45125S 55 lbs / 25 kg 28 in. / 72 cm 17.5 in. / 45 cm 7-9 gpm / lpm psi / bar 2250 psi / 155 bar 1-1/8 x 6 in. Hex Anti Vibration BR lbs / 23 kg 25 in. / 65 cm 17.5 in. / 45 cm 7-9 gpm / lpm psi / bar 2250 psi / 155 bar 1-1/4 x 6 in. Hex T Handle BR45130E 51 lbs / 23 kg 25 in. / 65 cm 14 in. / 36 cm 7-9 gpm / lpm psi / bar 2250 psi / 155 bar 1-1/4 x 6 in. Hex EZ Ride Foot BR45135S 55 lbs / 25 kg 28 in. / 72 cm 17.5 in. / 45 cm 7-9 gpm / lpm psi / bar 2250 psi / 155 bar 1-1/4 x 6 in. Hex Anti Vibration BR lbs / 20 kg 25 in. / 65 cm 14 in. / 36 cm 7-9 gpm / lpm psi / bar 2250 psi / 155 bar 1 x 4-1/4 in. Hex T Handle BR lbs / 20 kg 25 in. / 65 cm 14 in. / 36 cm 4-6 gpm / lpm psi / bar 2250 psi / 155 bar 1 x 4-1/4 in. Hex T Handle 6

7 HAND HELD BREAKERS SERIES BR BREAKERS (NORTH AMERICA) Model Weight Length Width Flow Range Working Pressure Full Relief Setting Capacity Misc. BR67120 BR lbs / kg in. / cm in. / cm gpm / lpm psi // bar 2250 psi / 155 bar 1-1/81 x 4-1/4 x 6 in. Hex T Handle BR67120E 72 lbs / 33 kg 27 in. / 68 cm 16 in. / 41 cm 7-9 gpm / lpm psi / bar 2250 psi / 155 bar 1-1/8 x 6 in. Hex EZ Ride Foot BR67 BR lbs / 36 kg 29 in. / 73 cm 18 in. / 46 cm 7-9 gpm / lpm psi / bar 2250 psi / 155 bar 1-1/8 x 6 in. Hex Anti Vibration BR lbs / 33 kg 27 in. / 68 cm 16 in. / 41 cm 7-9 gpm / lpm psi / bar 2250 psi / 155 bar 1-1/4 x 6 in. Hex T Handle BR67130E 67 lbs / 30 kg 27 in. / 68 cm 16 in. / 41 cm 7-9 gpm / lpm psi / bar 2250 psi / 155 bar 1-1/4 x 6 in. Hex EZ Ride Foot BR lbs / 36 kg 29 in. / 73 cm 18 in. / 46 cm 7-9 gpm / lpm psi / bar 2250 psi / 155 bar 1-1/4 x 6 in. Hex Anti Vibration BR lbs / 38 kg 29 in. / 73.5 cm 16 in. / 41 cm 7-9 gpm / lpm psi / bar 2250 psi / 155 bar 1-1/8 x 6 in. Hex T Handle BR87 BR87120E 84 lbs / 38 kg 29 in. / 73.5 cm 16 in. / 41 cm 7-9 gpm / lpm psi / bar 2250 psi / 155 bar 1-1/8 x 6 in. Hex EZ Ride Foot BR lbs / 38 kg 29 in. / 73.5 cm 16 in. / 41 cm 7-9 gpm / lpm psi / bar 2250 psi / 155 bar 1-1/4 x 6 in. Hex T Handle BR87130E 84 lbs / 38 kg 29 in. / 73.5 cm 16 in. / 41 cm 7-9 gpm / lpm psi / bar 2250 psi / 155 bar 1-1/4 x 6 in. Hex EZ Ride Foot BREAKER ACCESSORIES Model Clay Spade, 16 in. U/C in. Chisel, 14 in. U/C in. Chisel, 14 in. U/C 7/8 in. Hex x 3-1/4 in Asphalt Cutter, 5 in. Blade x 11 in. U/C Moil Point, 18 in. U/C Moil Point, 14 in. U/C Rod Driver, 3/4 in Moil Point, 14 in. U/C Narrow Point, 14 in. U/C 1 in. Hex x 4-1/4 in in. Chisel, 14 in. U/C Clay Spade, 5-1/2 in. Blade Asphalt Wedge, 3 in. Wide 1-1/8 in. Hex x 6 in Clay Spade, 5-1/2 in. Blade Asphalt Cutter 5 x 11 in. U/C Model Moil Point 14 in. U/C in. Chisel, 14 in. U/C 1-1/8 in. Hex x 6 in Chisel Point 14 in. U/C Ground Rod Driver, 1 in. Rod Asphalt Wedge Keen Kut Chisel Asphalt Cutter, 5 in. Blade x 11 in. U/C Moil Point, 14 in. U/C in. Chisel, 14 in. U/C in. Chisel with heavy duty 14 in. U/C Ground Rod Driver, 1 in. Rod 1-1/4 in. Hex x 6 in Moil Point Heavy Duty 18 in Clay Spade, 18 in. Blade Keen Kut Chisel Asphalt Wedge Clay Spade, 5-1/2 in. Blade Detachable Shank 7

8 SERIES CT ELECTRIC UTILITY HYDRAULIC TOOLS CRIMPING TOOLS GET A GRIP Stanley CT Crimpers are the original low pressure crimping tools that offer many advantages over hand pump, battery and high pressure crimpers: 5 10 times faster than battery or high pressure tools Easier, quicker and less labor intensive to use than hand pump or pop tool Operate from truck system pressure no high pressure intensifi er required An accurate built in pressure relief ensures that a full die load is achieved at the minimum 1650 psi and prevents over crimping if higher pressure is present Patented open center/closed center selector that permits use on either type of hydraulic system. Easy and accurate adjustment can be made with common tools Double Acting. This means that you have pressure to crimp and pressure to retract the ram which eliminates die hang-up on the connector. Double acting also means quicker crimps than with battery or high pressure tools which are single-acting spring return Continuous 360 rotation for easy crimp alignment Work at all temperatures. Won t die in the cold or slow down in the heat Reverse-flow check valve to prevent operation if tool is plumbed backwards 8

9 CRIMPING TOOLS SERIES CT HYDRAULIC CRIMPER MODEL CT06 The CT06 is furnished with a Die-Less Head for use with Anderson connectors and provides a crimping force of 6 tons / 5443 kg. Application: Service entry termination and underground crimping of Anderson style connections as well as other ANSI C119.4 compliant connections Capacity: # MCM Aluminum and # MCM Copper Hyd. Flow: 3-9 gpm / lpm Pressure: psi / bar Weight: 13 lbs / 5.9 kg Length: 20 in. / 50 cm Width: 7.25 in. / 18 cm Connection: 3/8 in. male pipe adapter to -8 SAE port CT06 HYDRAULIC CRIMPER MODEL CT10 The CT10 is available in 4 models furnished with one of the following heads: Burndy Style Y35 head; Kearney Style PH2 head; Burndy Style Y750 head with 1-1/2 inch opening; Kearney Style WH3 head with 1-1/2 inch opening. The CT10 provides a crimping force of 11 or 12 tons / 10,000 or 10,900 kg depending on the model. The CT10 is compatible with the following dies (model dependent): CT10 Burndy Y35 Head Dies: Burndy Y35, L & H U-Type dies, Alcoa 12A, 12AC, 12HA, 12HAC, 30A dies; Anderson HC- 12, HC12H dies, Huskie EP410, EP410T, EP430, EP510, EP410HT, RP410H, EP510H, PDY-1220, PDY-1216 dies; Thomas and Betts 12 ton dies. Kearney PH2 Head Dies: Kearney PH2 dies; Huskie EP510K dies. Kearney WH3 Head with 1-1/2 inch opening Dies: Kearney WH3 dies; Huskie EP510HK dies. Burndy Head with 1-1/2 inch opening Dies: Burndy Y35, Y750 BH dies; Alcoa 12A, 12AC, 12HA, 12HAC, 30A dies; Anderson HC-12, HC12H dies, Huskie EP410, EP410T, EP430, EP510, EP410HT, RP410H, EP510H, PDY-1220, PDY-1216 dies; Thomas and Betts 12 ton dies. Application: Hydraulic powered crimping of electrical connections that require 12 tons of crimping force Capacity: Varies by model number. See order information, page 10 Hyd. Flow: 3-9 gpm / lpm Pressure: psi / bar Weight: 17 lbs / 7.7 kg Length: 22 in. / 57 cm Width: 7 in. / 18 cm Connection: 3/8 in. male pipe adapter to -8 SAE port 9

10 SERIES CT ELECTRIC UTILITY HYDRAULIC TOOLS CRIMPING TOOLS HYDRAULIC CRIMPER MODEL CT15 The CT15 is available with a Burndy style Y46 head which will allow the use of Burndy P type dies. With the appropriateie holders, the CT15 can also accept U type dies. The CT15 provides a crimping force of 15 tons/13,600 kg. CT15 Application: Crimping connectors, terminals and lugs to electric power cable with 15 tons of force. Capacity: 500 MCM Copper, 1500 MCM Aluminum and 795 MCM ACSR Hyd. Flow: 3-9 gpm / lpm Pressure: psi / bar Weight: 29 lbs / 13.2 kg Length: 29 in. / 74 cm Width: 7 in. / 18 cm Connection: 3/8 in. male pipe adapter to -8 SAE port HYDRAULIC CRIMPING TOOLS Model Weight Flow Range Working Pressure Full Relief Setting Crimping Force Capacity Head Type CT06 CT06026N 13 lbs / 5.9 kg 3-9 gpm / lpm psi / bar 2250 psi / 155 bar 6 ton / 5443 kg # MCM Aluminum A# MCM Copper Anderson VC6-FTVR CT10016N 17 lbs / 7.7 kg 3-9 gpm / lpm psi / bar 2250 psi / 155 bar 12 ton / 10,900 kg 500 MCM Copper 636 MCM Aluminum/556.5 ACSR Burndy Y-35/U-Dies CT10056N 17 lbs / 7.7 kg 3-9 gpm / lpm psi / bar 2250 psi / 155 bar 11 ton / 10,000 kg Tens. Fitting/ ACSR Term. thru 1033/MCM Straight Aluminum Kearney/PH2 CT10 CT10056DH 18.5 lbs / 8.4 kg 3-9 gpm / lpm psi / bar 2250 psi / 155 bar 12 ton / 10,900 kg Tens. Fitting/ ACSR Term. thru 1033/MCM Straight Aluminum Kearney/WH3 CT10066AN 19 lbs / 8.9 kg 3-9 gpm / lpm psi / bar 2250 psi / 155 bar 12 ton / 10,900 kg 750 MCM Copper/Aluminum Stanley1-5/8 Head/U-Dies CT15 CT15036GN 29 lbs / 13.2 kg 3-9 gpm / lpm psi / bar 2250 psi / 155 bar 15 ton / 13,600 kg 500 MCM Copper/1500 MCM Alum. 795 MCM ACSR Burndy Y-46/P-Dies HYDRAULIC CRIMPING TOOL ACCESSORIES Model CT10056DH Kearney Y-35 Die Adapter (CT10056DH Only) 10

11 DIGGERS & DRILLS SERIES DR & DL DIGGER MODEL DR19 The DR19 is a compact digging spade for digging in materials such as heavy clay or light shale. The tool s D handle and tool bit holder are shock and heat insulated for operator comfort. Tool steels are held in place by a slide that is ball-and-spring detented. The DR19 uses standard 7/8-inch hex, round collar, steel tool bits and comes with hose whips and fl ush-face, quick disconnect couplers. Application: Digging and rod driving in heavy clay, light shale, hard-pan, frozen ground or dry hard dirt. Tool Bit Size: 7/8-in. Hex x 3-1/4 in. Shank Steel Bits Hyd. Flow: 7-9 gpm / lpm Weight: 24 lbs / 10.9 kg Length: 20 in. / 50.8 cm Width: 3 in. / 8 cm Connection: 3/8 in. flush face quick disconnect couplers DR19 DIGGERS Model Weight Length Width Flow Range Working Pressure Full Relief Setting Blows/ Minute Capacity DR lbs / 10.9 kg 20 in. / 50 cm 3 in. / 7.6 cm 7-9 gpm / lpm psi / bar 2250 psi / 155 bar 1800 bpm 3-1/4 x 7/8 in. Shank DIGGER ACCESSORIES Clay Spade, 16 in. U/C in. Chisel, 14 in. U/C in. Chisel, 14 in. U/C Asphalt Cutter, 5 in. Blade x 11 in. U/C Moil Point, 18 in. U/C Rod Driver, 3/4 in. The DL07 is a variable speed drill with reverse capability. It features a 1/2 inch keyed chuck, dual position assist handle, Hyd. Flow: 3-10 gpm / lpm Weight: 6 lbs / 2.7 kg DRILL MODEL DL07 dual-spool for open center or closed center operation, trigger Length: 9 in. / 23 cm guard, and is powered by an integral Hyrevz motor. A Width: 4 in. / 10 cm reverse-flow check valve prevents operation if tool is plumbed Connection: 3/8 in. fl ush face quick disconnect couplers backwards. The DL07 is furnished with flush face quick disconnect couplers. DL07 Application: Drilling holes in wood, metal, masonry and wood. Capacity: 1/2 in. Chuck RPM: Also see the ID07 Impact Wrench/Drill (page 15 and 16) DRILLS Model Weight Flow Range Working Pressure Full Relief Setting Performance Capacity Misc. DL07 DL lbs / 2.7 kg 3-10 gpm / lpm psi / bar 2250 psi / 155 bar rpm 1/2 in. / 12 mm Chuck Dual-Spool DR19 DL07 11

12 SERIES SK & GD ELECTRIC UTILITY HYDRAULIC TOOLS DRILLS & DRIVERS SINKER DRILL MODEL SK58 The SK58 is designed for drilling in rock and concrete up to 3inches/ 7.6 cm in diameter and 20 feet/6 m deep. The sinker drill uses air to clear holes of debris. It features a feathering trigger for easy starts, a direct drive rotation motor adjustable from 0 to 300 rpm, and is furnished with hose whips and fl ush faced quick disconnect couplers. Application: Heavy duty utility construction, blast hole drilling, leak detection for gas utilities and dowel drilling. Capacity: 7/8 x 4-1/4 in. or 1 x 4-1/4 in. hex shank steel Hyd. Flow: 7-9 gpm / lpm Weight: 67 lbs / 30 kg Length: 26 in. / 66 cm Width: 18 in. / 46 cm Connection: 3/8 in. fl ush face quick disconnect couplers SK58 SINKER DRILLS Model Flow Range Working Pressure Full Relief Setting Performance Capacity Misc. SK58 SK gpm / lpm psi / bar 2250 psi / 155 bar 20 ft Hole 1 in. x 4-1/4 in. Hex Shank Air SK gpm / lpm psi / bar 2250 psi / 155 bar 20 ft Hole 7/8 in. x 4-1/4 in. Hex Shank Air SINKER DRILL ACCESSORIES Carbide Rock Bits for use with air (also requires drill steel) - 2 in. dia. H thread Carbide Rock Bits for use with air (also requires drill steel) - 1-3/8 in. dia. H thread CLOSEOUT Drill Steels for use with air - 1 x 4-1/4 in. H thread, 24 in. U/C Drill Steels for use with air - 1 x 4-1/4 in. H thread, 48 in. U/C Drill Steels for use with air - 7/8 x 4-1/4 in. H thread, 24 in. U/C Carbide Rock Bits for use with air (also requires drill steel) - 1-1/2 in. dia. H thread The GD50 drives ground rods with proven hard-hitting top driving power and frequency. With two models available, either 1/2 to 5/8 in. or 3/4 to 1 in. ground rod can be driven. A cast-in lifting eye allows the operator to suspend the driver above the rod with ease. The long side handles give the operator control during the driving process. The GD50 contains an interchangeable, deep socket anvil to fi t the rod end. All hammering is against the anvil and not the rod. The GD50 is furnished with flush faced quick disconnect couplers, 8-foot hose whips, and dual-spool in-line ON/OFF valve. Application: Drives copper clad and galvanized ground rods Capacity: 1/2 to 5/8 in. or 3/4 to 1 in. Ground Rod Hyd. Flow: 5-9 gpm / lpm Weight: 52 lbs / 24 kg Length: 25 in. / 65 cm Width: 16 in. / 41 cm Connection: 3/8 in. flush face quick disconnect couplers GROUND ROD DRIVER MODEL GD50 GROUND ROD DRIVERS Model Weight Flow Range Working Pressure Full Relief Setting Capacity Misc. GD50 GD50132RF 52 lbs / 24 kg 5-9 gpm / lpm psi / bar 2250 psi / 155 bar 1/2 to 5/8 in. Rod In-Line Valve/Couplers GD50133RF 52 lbs / 24 kg 5-9 gpm / lpm psi / bar 2250 psi / 155 bar 3/4 to 1 in. Rod In-Line Valve/Couplers 12

13 DRILLS SERIES HD HAMMER DRILL MODEL HD01 The Stanley HD01 hammer drill is ideal for just about any drilling job whether in rock, concrete, masonry, wood or metal. Application: For drilling holes up to 7/8 inch diameter The powerful, high rate, hammer function makes it easy to drill in rock, masonry and other like materials. For drilling in materials such as wood and metal, the hammer function can be turned off. in concrete utility poles, rock and masonry. Capacity: SDS Plus Drill Bits - up to 7/8 inches in concrete Hyd. Flow: 3-9 gpm / lpm The sturdy, light-weight construction of the HD01 features a D-handle and assist handle that make it easier to maneuver than a pistol-grip tool. And, the power-to-weight ratio of the HD01 brings even the toughest jobs down to size. Weight: 8.4 lbs / 4.1 kg Length: 14.1 in. / 36 cm Width: 5.6 in. / 14 cm Connection: 3/8 NPT Male Pipe to -8 SAE port The HD01 comes standard with a chuck that accepts SDS Plus bits. A geared drill chuck and adapter are available for use with common wood auger bits or twist drills. The HD01 will accept other common accessories that have the standard SDS Plus shank. A depth gauge attachment is standard. The unique system selector valve allows the HD01 to be used on open-center or closed-center hydraulic systems. HAMMER DRILLS Model Weight Length Width Flow Range Working Pressure Full Relief Setting Performance Capacity Misc. HD01 HD01531 HD lbs / 4.1 kg 8.4 lbs / 4.1 kg 14.1 in. / 36 cm 14.1 in. / 36 cm 5.6 in. / 14 cm 5.6 in. / 14 cm 3-9 gpm / lpm 3-9 gpm / lpm psi / bar psi / bar 2250 psi / 155 bar 2250 psi / 155 bar gpm 7/8 in. Dia. SDS Plus Shk gpm 7/8 in. Dia. SDS Plus Shk; CE HAMMER DRILL ACCESSORIES Model HD /2 in. Friction Chuck Adapter Carbide Bits /8 x 12 in. OAL /2 x 12 in. OAL HD /4 x 12 in. OAL /4 x 18 in. OAL /8 x 18 in. OAL 13

14 SERIES ID ELECTRIC UTILITY HYDRAULIC TOOLS IMPACT DRILLS / WRENCHES WORLDWIDE IMPACT We provide tools to utilities, municipalities, districts, governments and private contractors for construction and maintenance of electric power, telephone service, gas, water, wastewater, and cable TV distribution. And to transportation entities for construction and maintenance of streets, roads, highways and railways. Hydraulic tools are the perfect match for utility trucks equipped with hydraulic power such as bucket trucks or digger-derrick trucks. Hydraulic tools perform tasks such as setting hardware on utility poles, crimping cable connections, tamping utility poles after setting, pumping utility vaults, and clearing right of ways. Utility trucks with hydraulic tool circuits or compact power units meeting HTMA standards can operate tools for breaking, drilling and cutting of pavement, railroad cutting and drilling, and many other day-to-day tasks performed by utility workers, road crews, and railway crews. Our tools are used in cities and towns around the world to help build and maintain their infrastructures. 14

15 IMPACT DRILLS / WRENCHES SERIES ID IMPACT DRILL/WRENCH MODEL ID07 The ID07 is a high torque impact wrench used for tightening and loosening nuts and driving lag bolts. Because it is an impact drill/wrench, it is used for drilling in hard treated wood and utility poles without torque reaction to the operator. Application: Nut and bolt tightening or loosening, lag bolt driving and wood drilling applications. Capacity: 7/16 in. Quick Change or 1/2 in. Square Drive Hyd. Flow: 4-12 gpm / lpm Weight: 7.2 lbs / 3.3 kg Length: 9 in. / 23 cm Width: 5 in. / 11 cm Connection: 3/8 in. Male Pipe Adapter to -8 SAE port FEATURES 500 ft. lbs. / 675 Nm of impact torque Durable Swing-hammer mechanism Forward-Reverse spool with heavy duty wiper seals and replaceable seal carriers Reverse-fl ow check valve prevents operation if tool is plumbed backwards Cast-in lifting eye Built-in selector for Open Center or Closed Center systems Replaceable pressure relief valve designed for serviceability Available with a 7/16 inch hex quick-change chuck With or without a trigger guard Cast-in Lifting Eye Swing Hammer Mechanism ft lbs of Impact Torque Replaceable Reversing Spool Seal Carriers with Wiper Seals Integral Hyrevz Gear Motor Replaceable Pressure Relief 7/16 inch Hex Quick-Change Chuck with Triple Ball Retainer Tamper Proof Dual-Spool Selector Protected from Dirt and Water One-hand Gloved Operation Trigger Design Trigger Spool Wiper Seal Reverse Flow Check Valve Forward Handle for Tool Balance -8 SAE O-ring Ports 15

16 SERIES ID ELECTRIC UTILITY HYDRAULIC TOOLS IMPACT DRILLS / WRENCHES IMPACT DRILL & WRENCH Model Weight Flow Range Working Pressure Full Relief Setting Torque Capacity Misc. ID lbs / 3.3 kg 4-12 gpm / lpm psi / bar 2250 psi / 155 bar 500 ft lbs 7/16 in. Quick Change Standard ID07 ID lbs / 3.3 kg 4-12 gpm / lpm psi / bar 2250 psi / 155 bar 500 ft lbs 7/16 in. Quick Change Trigger Guard IMPACT DRILL & WRENCH ACCESSORIES Chuck Adapter, 1/2 in. sq. x 7/16 in. hex QC Adapter, 5/8 in. hex x 1/2 in. sq. drive Impact Socket, 9/16 in Impact Socket, 5/8 in Impact Socket; 11/16 in Impact Socket, 3/4 in Impact Socket, 13/16 in Impact Socket, 7/8 in Impact Socket, 15/16 in Impact Socket, 1 in Adapter, 7/16 in. hex male x 1/2 in. sq. drive Adapter, 1/2 in. sq. dr. to 5/8 QC Linemen s Socket, 13/16 in. and 15/16 in Linemen s Socket, 1 in. and 1-1/8 in. 5/8 Hex Shank Pole Bits /16 x 8 x 22, 5/8 in. Hex Shank /16 x 8 x 22, 5/8 in. Hex Shank 7/16 Hex Shank Pole Bits /16 x 8 x 12, 7/16 in. Hex /16 x 8 x 12, 7/16 in. Hex /16 x 8 x 12, 7/16 in. Hex /16 x 8 x 12, 7/16 in. Hex /16 x 8 x 12, 7/16 in. Hex /16 x 12 x 16, 7/16 in. Hex /16 x 12 x 16, 7/16 in. Hex /16 x 12 x 16, 7/16 in. Hex /16 x 12 x 16, 7/16 in. Hex /16 x 12 x 16, 7/16 in. Hex /16 x 18 x 22, 7/16 in. Hex /16 x 18 x 22, 7/16 in. Hex /16 x 18 x 22, 7/16 in. Hex /16 x 18 x 22, 7/16 in. Hex /16 x 18 x 22, 7/16 in. Hex 16

17 POWER UNITS SERIES GT & HV LIGHTER THAN AIR Powering hydraulic tools doesn't require a large pull-behind power source like an air compressor. The fact is, a power supply about the size of a wheelbarrow, such as our GT18 Power Unit, is more than sufficient to operate any tool shown in this catalog from our biggest breakers to our smallest drills. Our hydraulic power units use the latest in commercial engine technology from manufacturers such as Briggs & Stratton and Honda. These engines are air cooled, fuel efficient, light weight, rugged, and pack plenty of power to operate our most demanding tools without over-taxing the engine. Check out the advantages of hydraulic power units over other types of equipment such as air compressors or engine driven tools: Versatile - Dozens of tools can be operated from these power units Air cooled - no winter freezing considerations Fuel efficient gallons per hour / 4 liters per hour estimated fuel consumption Quiet operation Lightweight to 330 lbs / 68 to 150 kg Small size - can fit into small truck or van Portable - can be wheeled around job site like a wheelbarrow Serviceability - can be serviced by small engine dealers such as garden shops, and rental yards. Combine these advantages with our years of experience in developing hydraulic power sources and a full line of powerful construction tools and you have the flexibility to take on any job. 17

18 POWER UNITS POWER UNIT MODEL GT18 The GT18 hydraulic power unit is engineered for continuous professional use and is optimized to deliver Engine: Briggs & Stratton 18 hp Vanguard Connection: flush face quick disconnect couplers ideal fl ows and pressures to both Type 1 and Type 2 Heat Rejection: Up to 5 hp hydraulic tools. Its powerful 18 HP Briggs & Stratton engine and best-in-class cooling system deliver the FEATURES power and heat rejection pros need to keep tools Meets HTMA requirements for Type 1 working uninterrupted all day in all types of conditions. and Type 2 hydraulic tool circuits The GT18 features a computerized all-electric throttle 5 or 8 gpm / 20 or psi control system that idles-down the engine when tools Heat rejection capacity exceeding 5 hp aren t running, saving fuel and extending service life. Computerized throttle control Its feature-rich, dependable operation make the GT18 Quartz hour meter the workhorse of the industry. Direct mounted hydraulic pump Air-oil cooler Lift and latch handle Application: Heavy-duty continuous use hydraulic Pneumatic tires power supply for both Type 1 & Type 2 tools. Maintenance-free battery GT18 Capacity: 5 or 8 gpm / 20 or 30 lpm Pressure: 2000 psi / 140 bar Hydraulic and engine oil fi lter Engine oil level shut-down, Weight: 330 lbs / 150 kg 5 gallon / 20 liters fuel capacity Length: 35 in. / 90 cm Flush face quick disconnect couplers Width: 21.5 in. / 54.6 cm Height: 29 in. / 73.7 cm POWER UNITS Model Weight Length Width Height Engine Output Flow Pressure Auto Throttle GT18 GT18B lbs / 150 kg 35 in. / 90 cm 23 in. / 59 cm 29 in. / 74 cm Briggs 5 or 8 gpm / 20 or 30 lpm 2000 psi / 140 bar Yes POWER UNIT ACCESSORIES GT18 Hose Basket Conversion Kit Weather Cover G18 Male Plug, 12 volt V Receptacle Accessory HYDRAVERTER MODEL HV18 HV18 HYDRAULIC CONVERTER The HV18 is an effi cient, clean air-oil cooled portable hydraulic system for operating hydraulic tools from another hydraulic source such as a backhoe, excavator, or skidsteer loader. The HV18 obtains its power from the hydraulics of any backhoe, excavator, skidsteer loader or any other hydraulic equipment capable of supplying up to 35 gpm / 132 lpm at psi with back-pressures up to 400 psi. The HV18 features cooled hydraulic oil for the hydraulic tools independent of the source oil. It is the perfect solution for operating hydraulic tools using existing hydraulic equipment. Application: Operates hydraulic tools using existing hydraulic equipment. Capacity: 8 gpm / 30 lpm Pressure: 2000 psi / 140 bar Weight: 100 lbs / 45 kg Length: 21 in. / 53 cm Width: 19 in. / 48 cm Height: 20 in. / 51 cm Connection: 3/8 in. flush face quick disconnect couplers Model Weight Length Width Height Engine Output Flow Pressure Auto Throttle HV lbs / 45 kg 21 in. / 53 cm 19 in. / 48 cm 20 in. / 51 cm n/a 8 gpm / 30 lpm (16-35 gpm Input) 2000 psi / 140 bar N/A HV18 HV lbs / 45 kg 21 in. / 53 cm 19 in. / 48 cm 20 in. / 51 cm n/a 8 gpm / 30 lpm (13-25 gpm Input) 2000 psi / 140 bar N/A HYDRAULIC CONVERTER ACCESSORIES Hose Kit, 2 hoses, 3/4 in. x 10 ft, w/ ff faster couplers 18

19 PUMPS SERIES SM SUMP PUMP MODEL SM21 SM21 The SM21 is the ideal pump for areas of confi ned space and small openings. The SM21 pumps up to 300 gpm / 1125 lpm at a 50-foot head. The cast iron impeller is within 3/4 of an inch of the base allowing the pump to remove more liquids than other pumps. The SM21 features a lifting eye, 2.5 in. NPTF discharge, and is furnished with hose whips and fl ush face quick disconnect couplers. Pump requires Application: Pumping Liquids. Capacity: 300 gpm / 1125 lpm, 2.5 in. / 63.5 mm Discharge Hyd. Flow: 4-9 gpm / lpm Weight: 20 lbs / kg Length: 16 in. / 40.6 cm Width: 6.25 in. / 15.9 cm Connection: 3/8 in. fl ush face quick disconnect couplers Discharge Head of Water - In Feet Discharge Flow - U.S. Gallons/Min no priming and can be run dry. SUMP PUMP MODEL SM50 SM50 The SM50 can pump an impressive 500 gallons per minute / 30,000 gallons per hour. It is completely submersible, can draw water down to a depth of 3.5 inches. It features a cast aluminum inlet, stainless steel impeller, lifting eye, 3 inch Camlock male discharge, and is furnished with fl ush face quick disconnect couplers. Pump requires no priming and can be run dry. Application: Pumping Liquids Capacity: 500 gpm / 1890 lpm, 3 in. Male Camlock Discharge Hyd. Flow: 7-12 gpm / lpm Weight: 21 lbs / 9.5 kg Length: 10.5 in. / 26.7 cm Width: 10 in. / 25.4 cm Connection: 3/8 in. fl ush face quick disconnect couplers Discharge Head of Water - In Feet Discharge Flow - U.S. Gallons/Min SUBMERSIBLE PUMPS Model Weight Length Width Flow Range Working Working Pressure Full Relief Setting Output Discharge SM21 SM lbs / kg 16 in. / 40.6 cm 6.25 in. / 15.9 cm 4-9 gpm / lpm psi / bar 2250 psi / 155 bar 300 gpm / 1125 lpm 2.5 in. / 63.5 mm SM50 SM lbs / 9.5 kg 10.5 in. / 26.7 cm 10 in. / 25.4 cm 7-12 gpm / lpm psi / bar 2250 psi / 155 bar 500 gpm / 1890 lpm 3 in. / 75 mm SUBMERSIBLE PUMP ACCESSORIES Fire Hose, 25 in. x 2-1/2 in Fire Nozzle - 1 in. output /2 in. Thread Adaptor for Sump Pump to Fire Hose ft. Fire Hose, 2-1/2 in. dia Adapter, 3 in. female camlock x male fire hose (nh) thread Adapter, 3 in. male NPT x 3 in. male Camlock Lay-Flat Discharge Hose, 3 in. x 25 ft with Camlock fittings Adapter, 2-1/2 in. male NPT x 3 in. male Camlock Spanner Wrench for Pin Lug Coupler 19

20 SERIES CS ELECTRIC UTILITY HYDRAULIC TOOLS CUTTING & TRIMMING MAXIMUM CUTTING POWER CUTTING WITH HYDRAULIC POWER Operators familiar with conventional cutting equipment such as gasoline chain saws and circle saws are easily impressed with the power of hydraulic cutting equipment because the power-to-weight ratio is significantly higher. For example, our CS06 Chainsaw produces almost twice as much power as its gasoline engine counterparts and weighs about half as much. Compared to conventional cutting equipment Stanley hydraulic cutting tools offer: More work in less time Less effort Longer tool life Minimal maintenance Minimal downtime Increased safety Longer warranty CHAIN SAW MODEL CS05/CS06 FEATURES Application: Wood Cutting - Trees, Limbs, Timbers, Highest power-to-weight ratio of any chain saw Utility Poles, Wood Structures on the market today Capacity: 12, 15, & 20 in. / 30, 38, & 51 cm Bars Trigger lock Hyd. Flow: 4-6 gpm / lpm for CS05, Hand guard 7-9 gpm / lpm for CS06 Dual spool for Open Center or Closed Center operation Weight: 6.25 lbs / 2.8 kg Low kickback bars and chains Overall Length: 27, 30, & 35 in. / 69, 76, & 89 cm Inherently low-kickback hydraulic motor Width: 9 in. / 23 cm Automatic chain oiler Connection: 3/8 in. NPT Male Adapter Hyrevz motor 20

21 CUTTING & TRIMMING SERIES CS CHAIN SAW MODEL CS25/CS28 Application: Tree Trimming Capacity: 12 & 15 in. / 30 & 38 cm Bars Hyd. Flow: 4-6 gpm / lpm for CS25, 7-9 gpm / lpm for CS28 Weight: 8.4 & 9 lbs / 3.8 & 4 kg Overall Length: 75 & 90 in. / 191 & 229 cm Width: in. / 11 cm Connection: 3/8 in. NPT Male Adapter FEATURES Used for trimming and pruning large tree branches Ideal for use by right-of-way crews, arborists, utilities, parks departments, grounds keepers, and forest trail maintenance crews Fiberglass pole handle Hyrevz motor Dual spool for operation on Open Center or Closed Center systems Automatic chain oiling CHAIN SAWS Model Weight CS05 CS06 CS25 CS28 ¹ Measured at motor end Overall Length Width Flow Range Working Pressure CS lbs / 2.8 kg 27 in. / 69 cm 9 in. / 23 cm 4-6 gpm / lpm CS lbs / 2.8 kg 30 in. / 76 cm 9 in. / 23 cm 4-6 gpm / lpm CS lbs / 2.8 kg 27 in. / 69 cm 9 in. / 23 cm 7-9 gpm / lpm CS lbs / 2.8 kg 30 in. / 76 cm 9 in. / 23 cm 7-9 gpm / lpm CS lbs / 2.8 kg 35 in. / 89 cm 9 in. / 23 cm 7-9 gpm / lpm CS lbs / 4 kg 90 in. / 229 cm in. / 11 cm ¹ 4-6 gpm / lpm CS lbs / 4 kg 75 in. / 191 cm in. / 11 cm ¹ 4-6 gpm / lpm CS lbs / 4 kg 90 in. / 229 cm in. / 11 cm ¹ 7-9 gpm / lpm CS lbs / 3.8 kg 75 in. / 191 cm in. / 11 cm ¹ 7-9 gpm / lpm psi / bar psi / bar psi / bar psi / bar psi / bar psi / bar psi / bar psi / bar psi / bar Full Relief Setting Cut Capacity Misc psi / 155 bar 12 in. / 30 cm OC/CC 2250 psi / 155 bar 15 in. / 38 cm OC/CC 2250 psi / 155 bar 12 in. / 30 cm OC/CC 2250 psi / 155 bar 15 in. / 38 cm OC/CC 2250 psi / 155 bar 20 in. / 51 cm OC/CC 2250 psi / 155 bar 12 in. / 30 cm OC/CC 2250 psi / 155 bar 12 in. / 30 cm OC/CC 2250 psi / 155 bar 12 in. / 30 cm OC/CC 2250 psi / 155 bar 12 in. / 30 cm OC/CC CHAIN SAW ACCESSORIES Model Rim Sprocket,.325P x 7 tooth in. Saw Bar CS05/CS in. Saw Bar Saw Chain for 15 in. Bar Saw Chain for 20 in. Bar Chain/Bar Guard CS25/ Sprocket Spline Adapter Rim Sprocket,.325P x 7 Tooth Model in. Saw Bar ALL Saw Chain for 12 in. bar Scrench Chain Saw File 21

22 SERIES CR & PR ELECTRIC UTILITY HYDRAULIC TOOLS CUTTING & TRIMMING CIRCULAR SAW MODEL CR27 Application: Tree Trimming and Brush Cutting Capacity: 9 in. / 23 cm Dia. Saw Blade Hyd. Flow: 5-7 gpm / lpm Weight: 9.75 lbs / 4.4 kg Length: 79 in. / 200 cm Width: 9 in. / 23 cm Connection: 3/8 in. NPT Male Adapter FEATURES Used for trimming and pruning tree branches Ideal for use by right-of-way crews, arborists, utilities, parks departments, grounds keepers, and forest trail maintenance crews Fiberglass pole handle Integral Hyrevz motor Angled head Dual spool for operation on Open Center or Closed Center systems Double cone-lock blade nut Blade brake to reduce coast-down time CIRCLE SAWS Model Weight Flow Range Working Pressure Full Relief Setting Cutting Component (included) Couplers CR27 CR lbs / 4.4 kg 5-7 gpm / lpm psi / bar 2250 psi / 155 bar 9 in. / 22.9 cm Saw Blade - 24 Tooth No CIRCLE SAW ACCESSORIES in. / 22.9 cm Circle Saw Blade - 44 Tooth in. / 22.9 cm Circle Saw Blade - 24 Tooth Tooth Setting Tool for Blade File Guide with 7/32 in. round File PRUNER MODEL PR41 Application: Tree Trimming Capacity: 2.25 in. / 5.7 cm Cut Hyd. Flow: 3-9 gpm / lpm Weight: 11.5 lbs / 5.2 kg Length: 84 in. / 213 cm Width: 6 in. / 15 cm Connection: 3/8 in. NPT Male Adapter FEATURES Used for selective tree limb pruning up a 2-1/4 inch / 5.7 cm cut Ideal for use by right-of-way crews, arborists, utilities, parks departments, grounds keepers, and forest trail maintenance crews Lightweight head design that provides easy handling Full power on both opening and closing cycles Improved geometry of knife and hook provides increased cutting effi ciency Fiberglass pole handle PRUNERS Model Weight Length Flow Range Working Pressure PR41 Full Relief Setting Cutting Component (included) PR41131 (o.c.) 11.5 lbs / 5.2 kg 84 in. / cm 3-9 gpm / lpm psi / bar 2250 psi / 155 bar 2-1/4 in. / 5.7 cm Cut Knife No PR41231 (c.c.) 11.5 lbs / 5.2 kg 84 in. / cm 3-9 gpm / lpm psi / bar 2250 psi / 155 bar 2-1/4 in. / 5.7 cm Cut Knife No Couplers PRUNER ACCESSORIES Model PR Knife 22

23 TAMPERS & VENTILATION SERIES TA & VF POLE TAMPER MODEL TA54 Application: Compacting soil around utility poles, sign and fence posts. Capacity: Kidney shaped shoe Hyd. Flow: 3-9 gpm / lpm Weight: 39 lbs / 18 kg Length: 66 & 71 in. / 167 & 180 cm Width: 4 in. / 10 cm Connection: -8 SAE Port FEATURES Ideal for soil compaction around utility poles, signs and fence posts Long stroke keeps the TA54 above the fi ll 1600 blows per minute - 2-1/2 inch stroke Available with On/Off valve in handle, remote in-line valve or no valve 2 moving parts TA54603 without valve TA54103 with valve in handle TAMPERS Model Weight Length Width Flow Range Working Pressure TA54 Full Relief Setting Blows/ Minute Valve Shoe TA lbs / 13.6 kg 71 in. / 180 cm 4 in. / 10 cm 3-9 gpm / lpm psi / bar 2250 psi / 155 bar 1600 bpm In Handle Kidney TA lbs / 18 kg 66 in. / 167 cm 4 in. / 10 cm 3-9 gpm / lpm psi / bar 2250 psi / 155 bar 1600 bpm N/A Kidney TA54603A 39 lbs / 18 kg 66 in. / 167 cm 4 in. / 10 cm 3-9 gpm / lpm psi / bar 2250 psi / 155 bar 1600 bpm In Line Kidney TAMPER ACCESSORIES Kidney Shoe Round Shoe, 6 in. dia Rectangular Shoe In-Line Valve Assembly, OC/CC Application: Ventilating large spaces such as vaults. FEATURES Designed for heavy duty service VENT FAN MODEL VF80 Capacity: 1700 scfm / 802 lsec Quiet operation Hyd. Flow: 4-12 gpm / lpm Centrifugal blower to deliver large volume of air Weight: 19 lbs / 8.6 kg High impact plastic case Length: 15 in. / 40 cm Standard 8 inch / 20 cm discharge Width: 19 in. / 49 cm Accepts standard heaters and coolers Connection: 3/8 in. Hyrevz motor VENT FAN Model Weight Length Width Flow Range Working Pressure Full Relief Setting Capacity VF80 VF lbs / 8.6 kg 15 in. / 40 cm 19 in. / 49 cm 4-12 gpm / lpm psi / bar 2250 psi / 155 bar 1700 scfm / 802 Isec VENT FAN ACCESSORIES Flexible Exhaust Hose 23

24 ACCESSORIES HYDRAULIC HOSES Pigtail Hose Whip, 3/8 in. ID x 12 in., 3/8 in. Male pipe, -6 SAE O-ring Pigtail Hose Whip, 1/2 in. ID x 12 in., 3/8 Male Pipe, -8 SAE O-ring ft. Certified Non-Conductive, Dual Oil Resistant Pigtails, 3/8 in. NPT Male Fittings with Guard Clear Vinyl Hose Guard (per ft.) ft. x 1/2 in. ID Wire Braid, Dual Hose with Couplers ft. x 1/2 in. ID Wire Braid, Dual Hose with Couplers Rubber Hose, Non-Conductive, 3/8 in. x 8 ft Rubber hose, Non-Conductive, 3/8 in. x 10 ft Rubber Hose Set, Non-Conductive, 3/8 in. x 10 ft, with Couplers Rubber Hose Set, Non-Conductive, 3/8 x 14 ft, with Couplers Twinned Hose, 1/2 in. x 25 ft, wire braid, with Couplers Twinned Hose, 1/2 in. x 50 ft, wire braid, with Couplers Rubber Hose Set, Non-Conductive, 3/8 in. x 8 ft, with Couplers Rubber Hose Set, non conductive, 3/8 in. x 10 ft, -8 male SAE x 3/8 NPTF Male QUICK DISCONNECT COUPLERS /8 Cap & Plug for all Flush Face Sets /8 Flush Face Set (3/8 NPT) /8 Flush Face Set (1/2 NPT) /8 Flush Faced Coupler Set, -8 SAE Male PLUMBING Adapter, 1/2 SAE to 3/8 in. Male Pipe Hex Nipple, 1/2 in. Male Pipe Hex Nipple, 3/8 in. Male pppe TEST EQUIPMENT Accumulator Tester & Charger Flow and Pressure Tester Flow & Pressure Tester Accumulator Charging Kit (handheld tools only) 24

25 HYDRAULIC SYSTEM REQUIREMENTS Hydraulic systems come in many forms from those found in the simple hydraulic jack to the more sophisticated systems found in earth moving equipment. The system required to operate most hydraulic tools found in this catalog would require 8 gpm / 30 lpm and be capable of providing system pressure up to 2000 psi / 140 bar.. This system is referred to as a Type II, as classifi ed by the Hydraulic Tool Manufacturers Association (HTMA). But there are also 3 other classifi cations. They are discussed below. HYDRAULIC TOOL MANUFACTURERS ASSOCIATION (HTMA) REQUIREMENTS Hydraulic tools fall into 4 classifi cations, Type I, Type II, Type III, and Type RR as set by HTMA. The system requirements for powering these tools are as follows: Type I 5 gpm ±10% / 19 lpm Type II 8 gpm ±10% / 30 lpm Type III 12 gpm ±10% / 45 lpm Type RR 10 gpm ±10% / 38 lpm OPERATING PRESSURE: Hydraulic systems should be capable of providing the appropriate operating pressure and fl ow for the system types noted above when measured across the tool connections. Deviation from the nominal fl ow rates should be no more than plus or minus 10% at a operating pressure of 2000 psi / 138 bar. This is the pressure that the tools will normally operate at which is not to be confused with the relief pressure. RELIEF PRESSURE: Hydraulic systems should be capable of limiting the maximum pressure by using either a pressure compensating pump or a relief valve with a nonpressure compensating pump. The system pressure limiting component shall begin to control the maximum pressure at no less than 2150 psi. This is commonly known as the cracking pressure. The system pressure limiting component shall limit the maximum pressure to 2250 psi for a Type I, Type II, or Type III tool. The system pressure limiting component shall limit the maximum pressure to 2500 psi for a Type RR tool. RETURN PRESSURE: The hydraulic systems should generate no more than 250 psi / 17 bar return pressure (back pressure) at the tool when operating at maximum fl ow for the tool type. System conditions for this pressure are at maximum hydraulic fl uid viscosity of 400 SUS (SSU) at minimum operating temperature. COOLING: The hydraulic systems should have suffi cient heat rejection capacity to limit maximum oil temperature to 140 F/60 C at the maximum expected ambient temperature. Recommended minimum cooling capacities to dissipate toolgenerated heat are: Type I Type II Type III Type RR 3 Horsepower / 2.24 kw 5 Horsepower / 3.73 kw 7 Horsepower / 5.22 kw 6 Horsepower / 5.22 kw When determining cooling capacity, the intended duty cycle and the system generated heat must both be considered. FILTRATION: Systems should have 25 micron nominal fi ltration for the hydraulic fl uid. Recommended fi lter element size is at least three times system rated fl ow to prevent fi lter bypass under low temperature start-up. FLUID: Hydraulic systems should use hydraulic fl uid that has a viscosity of SSU / cst at l00 F / 38 C. Hydraulic fl uids of petroleum base with antiwear properties and high viscosity indexes over 140 will meet recommended hydraulic fl uid requirements over a wide range of operating temperatures. They should be demulsifying type to allow water to settle out of the fl uid. 25

26 HYDRAULIC BASICS THE BASIC PRINCIPLE OF HYDRAULICS FOR TOOL OPERATION The basic principle of hydraulics used for tool operation can be compared with a typical household water system. The typical rotary car-wash brush tool, that is operated from water through a garden hose, is in actuality a hydraulic tool. Water rushing through the garden hose drives a small motor in the car-wash tool which, in turn, rotates the brush. However, it is not just the rushing water that is driving the motor. There is also pressure associated with the rushing water about 60 pounds per square inch (psi). Without the pressure, the tool would have no power. Without pressure, any force applied to the tool, such as pushing down on the tool, would stall the tool. Water rushing through the hose (or the fl ow of water) is measured in gallons per minute (gpm) and results in the speed of the tool (in the case of the car-wash tool, the speed of the brush). Pressure associated with the water provides power to the tool. The same principle applies in one of our tools. In a breaker, for example, the fl ow results in the speed of the tool and the resistance to that fl ow creates a demand for pressure. If the system has the capacity to deliver the pressure, power is transmitted to the tool to do work. Hydraulic tools actually use less flow (gpm) than that produced through a garden hose. The pressure, however, is considerably higher. Hydraulic tools require pressures up to 2000 psi but only need 5 to 10 gpm to operate effectively. Of course, a typical HTMA hydraulic system returns fluid to a reservoir for re-use as opposed to the household water system that spills fluid to waste. OPEN-CENTER AND CLOSED-CENTER SYSTEMS There are two basic types of hydraulic systems Open-Center and Closed-Center. OPEN-CENTER IS CONSTANT FLOW VARIABLE PRESSURE When a tool valve is in the OFF position, hydraulic oil fl ows through the ON/OFF valve ports of the tool and back to the reservoir. The system is constantly fl owing oil through the tool valve ports and back to the reservoir at no pressure. When the tool valve is ON, oil circulates through the tool causing the tool to operate, and then returns to the reservoir. Pressure is created when resistance to fl ow is sensed by the system. This occurs when the tool is put to work. Pressure will increase as the tool needs it up to the relief setting in the hydraulic system. CLOSED-CENTER IS CONSTANT PRESSURE VARIABLE FLOW When a tool valve is in the OFF position, hydraulic oil flow stops at the ON/ OFF valve port of the tool. The system will build and hold pressure without returning oil to the reservoir. When the tool valve is ON, oil circulates through the tool causing the tool to operate, and then returns to the reservoir. Pressure tends to be constant in the system. Pressure will increase as the tool needs it up to the settings in the hydraulic system. And if pressures higher than the system setting are demanded by the work, flow will decrease. FLUID TEMPERATURE The following information will serve to assist those installing hydraulics in mobile applications for handheld tools. While many hydraulic circuits can run upwards to 200 F, temperatures over 110 F / 43 C are uncomfortable to human touch. Our desire is to hold oil temperature to a maximum of 140 F / 43 C. In almost any hydraulic tool circuit, oil cooling methods will be required except for very short periods of operation or in underwater and extreme cold environments. If you are involved in the design of a hydraulic tool circuit, use the following as guidelines. BASIC DON TS FOR COOL OIL CONTROL 1. DON T Rely on a large reservoir to control oil heating. Large reservoirs, even with good air circulation, do not adequately dissipate heat. 2. DON T Set relief pressure too low (open-center circuits) for percussion type tools (breakers, hammer drills, etc.). Pressure peaks may run up to 350 PSI over gauge pressure, popping the relief and causing heat as well as low tool performance. 3. DON T Pump more oil than the tool should use and avoid fl ow controls if possible. Instead, size the pump for desired fl ow volume. Gear type fl ow dividers can be used to reduce fl ow more effi ciently than valves, reducing heat. 4. DON T Use heavy oils such as 30W or 10W30 engine oils. These will cause resistance in lines and add to backpressure and heat. 5. DON T Run return oil through control valves or other circuit components, except coolers and return line fi lters. DO THE FOLLOWING TO REDUCE HEAT GENERATION 1. Operate pumps at moderate speed gear pumps usually generate less heat and are less prone to cavitation at speeds of 1,000-2,000 RPM. 2. Use generous line sizes Especially on pump suction and return from tool to tank. 3. Use oils in SSU at l00 F / 38 C range with high viscosity index. (see hydraulic fl uid recommendations at the end of this section) PROVIDE GOOD COOLING FOR HYDRAULIC OIL 1. Use an air-to-oil cooler of maximum size for space available. Use a shrouded, high capacity fan. Many vehicles do not cool well when parked with engine at low speed. Do NOT use a thermal viscous-drive fan because these fans do not draw air unless the engine is hot. 26

27 HYDRAULIC BASICS FLOW CONTROLS 1. General Notes To reduce or control fl ow rate through Stanley Tools, fl ow control valves are sometimes necessary. All possible effort should be made to avoid use of fl ow control valves where appropriate pump volume can be used because: A. Excess oil volume and subsequent pressure drop generates heat. B. When percussion type tools that generate pressure pulses are used, fl ow controls may oscillate and cause fl ow changes which reduce tool performance and add increased heating. 2. Flow Control of Open-Center Circuits Always use a priority type pressure-compensated fl ow control. This will prevent relief popping and reduce heat build-up. The excess fl ow should be routed in an unrestricted manner to the reservoir. 3. Flow Control of Closed-Center Circuits Use a two-port, pressurecompensated fl ow control. Some of these are very compact, in the range of 1-1/4 diameter by 5 long, and can be attached to the tool pressure pigtail. Do not use priority type controls on closed-center circuits, as this will cause the pump to operate at full volume further heating the oil. HOSE TYPES The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hydraulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic Tools. They are: Certifi ed non-conductive - constructed of thermoplastic or synthetic rubber inner tube, synthetic fi ber braid reinforcement, and weather resistant thermoplastic or synthetic rubber cover. Hose labeled certifi ed non-conductive is the only hose authorized for use near electrical conductors. Wire-braided (conductive) - constructed of synthetic rubber inner tube, single or double wire braid reinforcement, and weather resistant synthetic rubber cover. This hose is conductive and must never be used near electrical conductors. Fabric-braided (not certifi ed or labeled non-conductive) - constructed of thermoplastic or synthetic rubber inner tube, synthetic fi ber braid reinforcement, and weather resistant thermoplastic or synthetic rubber cover. This hose is not certifi ed non-conductive and must never be used near electrical conductors. QUICK DISCONNECTS 1. Only use quick disconnects matching hose diameters. i.e. 1/2 inch port quick disconnect for 1/2 inch inside diameter hose. 2. Use as few quick disconnects as possible and avoid using adapter fi ttings with quick disconnects. Fittings and quick disconnects, while necessary, create fl ow restriction which causes heat and reduced tool performance. 3. Always use HTMA recommended quick disconnects that are fl ush-faced and dripless. TOOL TO CIRCUIT HOSE RECOMMENDATIONS Oil Flow Each Hose Length Inside Diameter Working Pressure Operating Pressure Wire Braid Fiber Braid USE Hose Spec Hose Spec GPM LPM FEET METERS INCH MM PSI BAR PSI BAR up to 50 up to 15 1/2 13 Both SAE 100R SAE 100R /8 16 Both SAE 100R SAE 100R /8 16 Pressure SAE 100R SAE 100R /4 19 Return SAE 100R SAE 100R NOTE: SAE 100R16 may be used in place of SAE 100R2 27

28 TOOL CIRCUIT HTMA Type I Tool Circuit Specifications Acceptable flow rate is 4-6GPM at 2000 PSI when measured at the tool hose ends. Back pressure not to exceed 250 PSI on the return side of the system when measured at the tool hose end. Tool circuit system pressure limiting component shall begin to control pressure no less than 2100 PSI and shall limit maximum pressure to no more than 2250 PSI. The system shall have sufficient heat rejection capacity to limit the maximum oil temperature to 140 F at the maximum expected ambient temperature. Cooling should be sized for 40 for maximum ambient air temperature. System filtration should be 25 micron or better. Oil viscosity should be SSU across the entire operating temperature of F. (Reference HTMA - Recommended Standards for Hydraulic Operation for further details.) HTMA Type II Tool Circuit Specifications Acceptable flow rate is 7-9 GPM at 2000 PSI when measured at the tool hose ends. Back pressure not to exceed 250 PSI on the return side of the system when measured at the tool hose end. Tool circuit system pressure limiting component shall begin to control pressure no less than 2100 PSI and shall limit maximum pressure to no more than 2250 PSI. The system shall have sufficient heat rejection capacity to limit the maximum oil temperature to 140 F at the maximum expected ambient temperature. Cooling should be sized for 40 for maximum ambient air temperature. System filtration should be 25 micron or better. Oil viscosity should be SSU across the entire operating temperature of F. (Reference HTMA - Recommended Standards for Hydraulic Operation for further details.) 28

29 SYSTEM FLUIDS FOR MOBILE HYDRAULIC TOOL CIRCUITS The specification listed here will provide good all season operation if your circuit is of proper design and normal maintenance is performed. (Periodic fi lter change, draining of condensate, etc.) RECOMMENDED FLUIDS The fluids listed here work well over a wide temperature range at start-up, allow moisture to settle out, and resist biological growth likely in cool-operating hydraulic circuits. These fluids are recommended by Stanley Hydraulic Tools for use in our tools. Other fluids that meet or exceed the specifications of these fluids may also be used. Biodegradable fluids listed are compatible with all tool seals and hoses. Item U.S.A. Metric Viscosity (Fluid Thickness) 50 F 450 SSU Max. 10 C 95 Centistokes Max. Viscosity (Fluid Thickness) 100 F SSU 38 C Centistokes Viscosity (Fluid Thickness) 140 F 85 SSE Min. 60 C 16.5 Centistokes Min. Pour Point (Min.for cold startup) -10 F 23 C Viscosity Index (ASTM D2220) 140 Minimum Demulsibility (ASTM D1401) 30 Minutes Max. Flash Point (ASTM D92) 340 F Min. Rust Inhibition (ASTM D665 A&B) Pass Oxidation (ASTM D943) 1000 Hours Min. Pump Wear Test (ASTM D2882) 60 mg Max. Biodegradability CEC-L-33-A94 >60% RECOMMENDED FLUIDS Brand Biodegradable CITGO No Hydurance All Temp AMS Oil No HVH 32 Exxon Mobil No Univis HVI26* Exxon Mobil No DTE 10 Excel Shell No S2 V 32 Chevron No Rando HDZ 32 Conoco Phillips No Unax AW-WR-32 Clarion (CITGO) Yes Green Bio 32 Exxon Mobil Yes EAL 224H Chevron Yes Clarity AW32 RSC Bio Solutions Yes Envirologic 132 Shell Yes Naturelle HF-E-32 *Recommended for extreme cold weather operation. 29

30 SYSTEM TESTING A HYDRAULIC SYSTEM FOR COMPARISON TO HTMA RECOMMENDATIONS The objective of this test is to determine how your hydraulic system performance compares with HTMA (Hydraulic Tool Manufacturers Association) recommended hydraulic system performance. To perform these tests, you will need a fl ow and pressure tester such as our P/N or P/N shown below and two thermometers (the P/N has a built-in thermometer). Stanley P/N Stanley P/N HTMA RECOMMENDATIONS FOR A HYDRAULIC SYSTEM OPERATING TYPE I HYDRAULIC TOOLS: 5 gpm ± 10% /.5 gpm at 2000 psi measured at the tool inlet. 200 psi or less return pressure at 5.5 gpm pressure measured at the tool outlet. Limit system temperature to 140 F on the hottest expected day. Choosing 100 F as the hottest expected day s temperature, the hydraulic system must maintain a 40 degree temperature difference, air to oil. For example, if the ambient air temperature is 100 F, then the oil temperature should not exceed 140 F. To simulate tool-generated heat during operation, HTMA recommends using 3 hp, minimum. A reading of 1030 psi minimum at the fl ow and pressure tester will achieve the recommended 3 hp, minimum. HTMA RECOMMENDATIONS FOR A HYDRAULIC SYSTEM OPERATING TYPE II HYDRAULIC TOOLS: 8 gpm ± 10% /.8 gpm at 2000 psi measured at the tool inlet. 200 psi or less return pressure at 8.8 gpm, pressure measured at the tool outlet. Limit system temperature to 140 F on the hottest expected day. Choosing 100 F as the hottest expected day s temperature, the hydraulic system must maintain a 40 degree temperature difference, air to oil. For example, if the ambient air temperature is 100 F, then the oil temperature should not exceed 140 F. To simulate tool-generated heat during operation, HTMA recommends using 5 hp, minimum. A reading of 1100 psi minimum at 8 gpm at the fl ow and pressure tester will achieve the recommended 5 hp, minimum. Select an open site where the air is relatively calm. Place one thermometer in the oil reservoir to measure the temperature of the circulating oil (surface mounted tank thermometers do not adequately measure the temperature of the bulk system oil). Hang the other thermometer in still air to measure the ambient air temperature. Connect the fl ow and pressure tester to the tool hoses. Fully open the load valve on the tester. Start up the system (with tool circuit control valve OFF) and warm the hydraulic fl uid (if necessary) to a minimum of 50 F. LOW TEMPERATURE AND MAXIMUM VISCOSITY BACK PRESSURE TEST Turn ON the tool circuit control valve. Record oil temperature, ambient air temperature, fl ow rate, and back pressure. Air: F Oil: F Flow rate: gpm Back pressure: psi 30