Application Experienced Proven Design Cost-Effective Safety-Focused. Pedestal Rock Breaker Boom Systems

Size: px

Start display at page:

Download "Application Experienced Proven Design Cost-Effective Safety-Focused. Pedestal Rock Breaker Boom Systems"

Laura Lawrence
5 years ago
Views:

1 Application Experienced Proven Design Cost-Effective Safety-Focused Pedestal Rock Breaker Boom Systems

At Okada America Inc., decades of breaking experience in quarries and mines throughout the Western Hemisphere have merged with proven Pedestal Rock Breaker Boom System technology.

2 At Okada America Inc., decades of breaking experience in quarries and mines throughout the Western Hemisphere have merged with proven Pedestal Rock Breaker Boom System technology. This winning combination provides owners a reasonably quick Return On Investment and operators a reliable product that delivers results. Okada offers Pedestal Rock Breaker Boom Systems designed specifically for stationary primary crushing plants as well as mobile and portable plants. These rock breaker systems work in unison with impact, jaw and gyratory crushers, assisting these crushers to achieve their rated capacities. Okada ensures proper installation by accurately selecting the breaker and boom combination best suited for each application. Each Okada positioning boom, hydraulic breaker, power unit and controls are assembled, motion tested and inspected prior to shipment. Okada assists by offering installation supervision, first-use start-up and commissioning, operator and maintenance training. Okada Pedestal Rock Breaker Systems provide the means to maximize the rated capacities of crushers. They also provide a safer method to alleviate blockages at the crusher caused by oversized, wedged and bridged materials. Choice of 24 pedestal breaker boom models with a horizontal reach of 10 feet to 40 feet. Choice of 10 box-housed ORV Series hydraulic breakers with Impact Energy Classed ranging from 375 to 7,500 ft. lbs. Choice of 4 electric/hydraulic power units ranging in size from 20 HP to 125 HP that appropriately provide optimum breaker power. All electric/hydraulic operation with optional electrical enclosure with start/stop control, circuit protection and indicators for maintenance. All rock breaker boom systems include positioning boom, breaker, operator controls and electric power unit. Engineered site assessment for proper positioning boom selection and breaker size selection and safe working range assurance. Electrical/hydraulic remote controls. Optional premium and radio remote controls. Optional pan-zoom camera system with either coax cable control or fiber optic control. Optional integrated package with rock breaker boom system, power unit and operator s cab mounted collectively on an upper carriage platform.

3 Pedestal Rock Breaker System Specifications Stationary Models Series Model Horizontal Reach (1) Vertical Reach (2) Maximum Reach (3) Boom Unit Operating Weight Lift Capacity at Maximum Reach (4) Hammer Range Hydraulic Power Unit S-Duty* ft. (m) ft. (m) ft. (m) lb. (kg) lb. (kg) ORV Series Horsepower 12S 12 (3.6) 7-10 ( ) ( ) 7,400 (3356) 3,500 (1587) ORV , 50 and 75 14S 14 (4.3) 9-11 ( ) ( ) 7,600 (3447) 3,500 (1587) ORV , 50 and 75 16S* 16 (4.9) 9-12 ( ) ( ) 7,700 (3500) 3,500 (1587) ORV , 50 and 75 18S 18 (5.5) ( ) ( ) 7,800 (3537) 3,500 (1587) ORV , 50 and 75 20S* 20 (6.1) ( ) ( ) 8,000 (3625) 3,500 (1587) ORV , 50 and 75 22S 22 (6.7) ( ) ( ) 8,200 (3720) 3,500 (1587) ORV , 50 and 75 25S 25 (7.6) ( ) ( ) 8,430 (3820) 3,500 (1587) ORV , 50 and 75 *The 16S, 20S and Special 21S units are also available in an extra reinforced versions (16S-X, 20S-X qne 21S-X) to accept a 4,000 ft. lb. Impact Energy Class hammer (Model ORV 4000). These booms have reinforced dipper stick sections with larger mounting hardware (add 500 to 600 pounds to the operating weight of these units). Contact Okada America, Inc. for additional details. Series Model Horizontal Reach (1) Vertical Reach (2) Maximum Reach (3) Boom Unit Operating Weight Lift Capacity at Maximum Reach (4) Hammer Range Hydraulic Power Unit H-Duty ft. (m) ft. (m) ft. (m) lbs. (kg) lbs. (kg) ORV Series Horsepower 21H 20 (6.1) ( ) ( ) 14,000 (6350) 4,400 (1995) ORV , 75 and H 24 (7.3) ( ) ( ) 14,400 (6530) 4,400 (1995) ORV , 75 and H 28 (8.5) ( ) ( ) 14,800 (6710) 4,400 (1995) ORV , 75 and H 32 (9.8) ( ) ( ) 15,590 (7070) 3,500 (1590) ORV and 75 *All H-Duty units are also available with a Turntable slew bearing swing base; example: 20H-T. These booms provide 2 ft. (0.6m) less Horizontal and Maximum Reach (add 2,000 lbs. to the operating weight of these units). Contact Okada America, Inc. for additional details. Series Model Models for Mobile Track and Portable Plant Applications Series Model Horizontal Reach (1) Horizontal Reach (1) Vertical Reach (2) Vertical Reach (2) Maximum Reach (3) Maximum Reach (3) Boom Unit Operating Weight Boom Unit Operating Weight Lift Capacity at Maximum Reach (4) Lift Capacity at Maximum Reach (4) Hammer Range Hammer Range Hydraulic Power Unit XH-Duty ft. (m) ft. (m) ft. (m) lbs. (kg) lbs. (kg) ORV Series Horsepower 10MP 10 (3.0) 5-7 ( ) ( ) 1,700 (770) 1,390 (630) ORV MP 13 (3.9) 5-7 ( ) ( ) 2,200 (978) 1,390 (630) ORV Hydraulic Power Unit XH-Duty ft. (m) ft. (m) ft. (m) lbs. (kg) lbs. (kg) ORV Series Horsepower 27X-T 27 (8.3) ( ) ( ) 25,500 (11565) 5,950 (2698) ORV , 100 and X-T 33 (10.0) ( ) ( ) 26,200 (11882) 5,950 (2698) ORV , 100 and X-T 35 (10.6) ( ) ( ) 29,400 (13333) 5,950 (2698) ORV , 100 and X-T 40 (12.2) ( ) ( ) 29,750 (13500) 5,950 (2698) ORV , 100 and and 30 (or PTO of plant) 20 and 30 (or PTO of plant) (1) Approximate Horizontal Reach with hammer in vertical position, from boom swing center to center line of hammer tool. (2) Approximate Vertical Reach varies due to length of hammer model. Measures from boom base to tool tip. (3) Approximate Maximum Horizontal Reach with hammer stretched out. Measured from platform edge to tool tip. (4) Safe Lift Capacity at Maximum Horizontal Reach with hammer stretched out. Capacity increases as hammer approaches the base. (T) Turntable degree swing; (MP) Mobile / Track & Portable Crusher Plant appropriate.

ORV Series Breaker and Hydraulic Power Unit Specifications MODEL ORV 400 ORV 550 ORV 800S ORV 1000 ORV 1300 ORV 2500 ORV 3000 ORV 4000 ORV 5000 ORV 7500 Impact Energy Class Operating Weight Working

(mm) 375 (508) 550 (746) 850 (1152) 1000 (1356) 1300 (1763) 2500 (3339) 3000 (4067) 4000 (5423) 5000 (6779) 7500 (10168) 386 (175) 575 (261) 730 (331) 1,090 (494) 1,390 (630) 1,990 (902) 2,550 (1156)

10 (104) 4.50 (114) 5.30 (135) 5.70 (145) 6.

(bar) 1,450-2,030 (100-140) 1,600-2,400 (110-165) 1,740-2,400 (120-165) 2,030-2,465 (140-170) 2,030-2,465 (140-170) 2,030-2,700 (140-186) 2,030-2,700 (140-186) 2,275-2,700 (157-186) 2,275-2,700

(liters) gpm (lpm) 20 (15) 30 (22) 30 (22) 30 (22) 30 (22) 50 (37) 75 (55) 75 (55) 100 (75) 125 (93) 50 (189) 50 (189) 55 (208) 55 (208) 55 (208) 55 (208) 105 (400) 105 (400) 105 (400) 105 (400) 17

4 ORV Series Breaker and Hydraulic Power Unit Specifications MODEL ORV 400 ORV 550 ORV 800S ORV 1000 ORV 1300 ORV 2500 ORV 3000 ORV 4000 ORV 5000 ORV 7500 Impact Energy Class Operating Weight Working Length Tool Diameter ft. lbs. (J) lbs. (kg) in. (mm) in. (mm) 375 (508) 550 (746) 850 (1152) 1000 (1356) 1300 (1763) 2500 (3339) 3000 (4067) 4000 (5423) 5000 (6779) 7500 (10168) 386 (175) 575 (261) 730 (331) 1,090 (494) 1,390 (630) 1,990 (902) 2,550 (1156) 3,500 (1587) 4,400 (1995) 5,950 (2698) 58 (1473) 63 (1600) 64 (1626) 73 (1854) 85 (2159) 91 (2311) 94 (2388) 104 (2642) 115 (2921) 124 (3150) 2.24 (57) 2.75 (70) 2.95 (75) 3.14 (80) 3.54 (90) 4.10 (104) 4.50 (114) 5.30 (135) 5.70 (145) 6.1 (155) Oil Flow gpm (lpm) 7-13 (26-49) (42-68) (52-76) (57-87) (61-98) (95-132) ( ) ( ) ( ) ( ) Operating Pressure psi (bar) 1,450-2,030 ( ) 1,600-2,400 ( ) 1,740-2,400 ( ) 2,030-2,465 ( ) 2,030-2,465 ( ) 2,030-2,700 ( ) 2,030-2,700 ( ) 2,275-2,700 ( ) 2,275-2,700 ( ) 2,130-2,700 ( ) Horsepower Reservoir HPU Pump Flow HP (kw) gal. (liters) gpm (lpm) 20 (15) 30 (22) 30 (22) 30 (22) 30 (22) 50 (37) 75 (55) 75 (55) 100 (75) 125 (93) 50 (189) 50 (189) 55 (208) 55 (208) 55 (208) 55 (208) 105 (400) 105 (400) 105 (400) 105 (400) 17 (64) 24 (90) 34 (129) 34 (129) 34 (129) 34 (129) 34 (129) 58 (220) 58 (220) 58 (220) HPU Pump Pressure psi (bar) 2,700 (186) 2,700 (186) 3,000 (207) 3,000 (207) 3,000 (207) 3,000 (207) 3,000 (207) 3,000 (207) 3,000 (207) 2,900 (200) 4,000 (276) Reservoir Heater Optional Optional Optional Optional Optional Optional Optional Optional Optional Optional Air-to-Oil Cooler Assembly Optional Optional Optional Optional Optional Optional Optional Optional Optional Optional Breaker Manufacturing is ISO 9001 and Certified Quarry Preferred - Proven Breaker Priority Electro-Hydraulics Premium EHC Remote Controller Package Premium Radio Remote Controller Package Automatic Lubrication System NEMA 4 Rated Enclosures Working Tool Selection Moil Point is ideal for softer, abrasive material where high penetration is needed; similar to the blunt it results in less torque in the front cap. Chisel Point is suitable for angular and slab material; tool provides wedge effect impact and good penetration. Moil Point Chisel Point Blunt Tool Blunt Tool is used for oversize boulder and homogeneous material breaking; tool impact delivers the stress wave generated by the hammer causing the material to fracture; best wear-resistance. OKADA (Northeast) SE Hwy 212 BLDG D Clackamas, OR T: F: OKADA (Midwest) 904 Medina Road Medina, OH T: F: OKADA (South Central) 115 Commerce Boulevard Cleburne, TX T: Okada America Inc. has a policy of continuous product improvements and reserves the right to initiate changes without notice or obligation. Form No P&Q

5 R Demolition Attachments TS-WB CRUSHERS

Primary Crusher TS-WB Series Heavy duty bearing and frame structure A high oil

penetrates concrete structures Special cast alloy jaws deliver a lightweight

protect the cylinder and hoses from rebar and debris Robust assembly

jaw opening/closing Crushing force (center) Carrier pressure set at

ARTS / HR 2.7 / 2.8 / 2.8 5470 / 5600 / 5600 lbs 99.4 / 103.7 / 103.

7 940 kn 5075 psi 35 MPa 105 gpm 397 lpm 44-116 gpm 167-439 lpm 〇 22-38.

Okada America Inc. 12950 SE Hwy212 Bldg.

6 Primary Crusher TS-WB Series Heavy duty bearing and frame structure A high oil flow speed valve reduces cycle time Wide & deeper crushing area The wedge arm penetrates concrete structures Special cast alloy jaws deliver a lightweight crusher with superior durability NEW Cylinder rod cover Side cover The covers protect the cylinder and hoses from rebar and debris Robust assembly SPECIFICATIONS Rotation type Operating weight Overall length Overall Width Max. jaw opening/closing Crushing force (center) Carrier pressure set at Recommended oil ﬂow Oil ﬂow range Speed valve Carrier weight TS-WB1100V FR / ARTS / HR 2.7 / 2.8 / / 5600 / 5600 lbs 99.4 / / / 2635 / 2635 mm mm 43.3 / / 0 mm kn 5075 psi 35 MPa 105 gpm 397 lpm gpm lpm 〇 lbs Specifications are subject to change without prior notice Okada America Inc SE Hwy212 Bldg.D Clackamas OR, Tel FAX Medina Rd. Medina, OH Tel FAX Commerce Blvd Cleburne, TX

7 R Demolition Attachments SECONDARY CRUSHERS

Bolt on tooth pad No welding installation is required Unrivaled crushing force, short cycle time A large bore cylinder, short stroke and speed valve creates unmatched crushing

Superior design and materials A lightweight, high tensile strength steel box structure ensures excellent durability.

Unique Okada crushing teeth The unique Okada crushing teeth combine pulverizing wedges and cutter blades to efficiently process reinforced concrete.

Plate to retrieve rebar Wedge Bolt on tooth pad Crushing tooth Cutter blade Operating weight Overall length Overall height Max.

8 Bolt on tooth pad No welding installation is required Unrivaled crushing force, short cycle time A large bore cylinder, short stroke and speed valve creates unmatched crushing force with a short cycle time. Pressure relief valve A standard built-in pressure relief valve protects against overload. Superior design and materials A lightweight, high tensile strength steel box structure ensures excellent durability. Protective structure The use of a cylinder rod protector and the location of the hydraulic cylinder in the frame protects the cylinder rod from exposure to concrete rubble. Unique Okada crushing teeth The unique Okada crushing teeth combine pulverizing wedges and cutter blades to efficiently process reinforced concrete. The crushing tooth and wedges are made of wear-resistant cast alloy. Plate to retrieve rebar Wedge Bolt on tooth pad Crushing tooth Cutter blade Operating weight Overall length Overall height Max. jaw opening Cutter blade length Cutting force at middle Carrier weight Carrier pressure set at Recommended oil flow Oil flow range lbs psi GPM GPM OSC280A Specifications are subject to change without prior notice Okada America Inc SE Hwy212 Bldg.D Clackamas OR, Tel FAX Medina Rd. Medina, OH Tel FAX Commerce Blvd Cleburne, TX

9 R Demolition Attachments TSS MULTI CRUSHERS

Arched cutter blade Arch shape does not lose cutting force while jaws closes. No speed valve installed Less trouble.

Crushing and sorting wedges Multi-functional wedges for concretes crushing and sorting out.

Cylindrer rod cover plate A cylinder rod cover plate on the frame minimizes exposure of the cylinder rod to debris generated during the crushing process.

Pressure relief valve A standard built-in pressure relief valve protects against overload. Operating weight Overall length Overall height Max.

10 Arched cutter blade Arch shape does not lose cutting force while jaws closes. No speed valve installed Less trouble. Even without speed valve, jaw open/close gets satisfactory productivity. Crushing and sorting wedges Multi-functional wedges for concretes crushing and sorting out. Indexable cutter blade Arc blade is made of tough hardened steel and indexable at 2 edges for longer lasting performance. Cylindrer rod cover plate A cylinder rod cover plate on the frame minimizes exposure of the cylinder rod to debris generated during the crushing process. 360 degrees rotation mechanism TSS Multi Crushers are equipped with the ability to rotate 360 degrees. Pressure relief valve A standard built-in pressure relief valve protects against overload. Operating weight Overall length Overall height Max. jaw opening Cutter blade length Cutting force at middle Carrier weight Carrier pressure set at Recommended oil flow Oil flow range lbs psi GPM GPM TS-S550C ARTS Specifications are subject to change without prior notice Okada America Inc SE Hwy212 Bldg.D Clackamas OR, Tel FAX Medina Rd. Medina, OH Tel FAX Commerce Blvd Cleburne, TX

11 Demolition Attachments ORV SERIES HYDRAULIC BREAKERS R

Oil and Gas Operation: ORV series breakers utilize a combination of oil pressure and flow from the carrier with gas pressure from the breaker, this operating principle has proven to be the most

12 Oil and Gas Operation: ORV series breakers utilize a combination of oil pressure and flow from the carrier with gas pressure from the breaker, this operating principle has proven to be the most efficient working technology in the industry. Main Valve: The internal control valve system equates to faster speeds and higher impact energy while still allowing the breaker to operate at cooler temperatures Original holding system; Powercell is securely held insde the bracket with the head damper reducing recoil. Durable breaker bracket; includes heavy duty bottom plate protecting the powercell and reducing noise and vibration. Accumulator: Large capacity accumulator reduces shock load in the system. Larger N2 Gas Chamber: Ensures high impact power. Long Stroke Piston: Increases impact power, and reduces vibration and recoil. Dual Chisel Retaining Pin: Extends service life. Auto-lube: Central grease port with internal grease passage readily adapts hammer to most Auto Lube systems. Stroke Adjuster: Variable speed control in breaker maximizes productivity. Heat-Treated Working Steel: A special alloy production process extends chisel life. SPECIFICATIONS OR V OR V OR V OR V Impact Energy Class -lbs Opera ng Weight US tons lbs Tool Diameter Oil Flow gpm Frequency L mode bpm S mode bpm Pipe Inner Diameter 1-1/4 1-1/4 1-1/4 1-1/4 Opera ng Pressure psi Circuit Relief Pressure psi Back Cap N2 Pressure psi Accumulator N2 psi Carrier Machine Weight US tons lbs Specifications are subject to change without prior notice Okada America Inc SE Hwy212 Bldg.D Clackamas OR, Tel FAX Medina Rd. Medina, OH Tel FAX Commerce Blvd Cleburne, TX

Master of Demolition. Demolition Attachments PRODUCT LINE-UP. January 2018

Master of Demolition. Demolition Attachments PRODUCT LINE-UP. January 2018 Master of Demolition R Demolition Attachments PRODUCT LINE-UP January 2018 INTRODUCTION TO OKADA 2 R Demolition Attachments OKADA AMERICA INC. supplies a variety of attachments mounted on excavators and