ORBIS SCRUBBER POLISHER RANGE PARTS MANUAL

Transcription

1 ORBIS SCRUBBER POLISHER RANGE PARTS MANUAL Clemas & Co. Unit 5 Ashchurch Business Centre, Alexandra Way, Tewkesbury, Gloucestershire, GL20 8NB. Tel: Fax: info@clemas.co.uk Web:

2 ORBIS 200/ POLISHER/SCRUBBER PARTS MANUAL Clemas & Co. Unit 5 Ashchurch Business Centre, Alexandra Way, Tewkesbury, Gloucestershire, GL20 8NB. Tel: Fax: info@clemas.co.uk Web:

3 Orbis Base Assembly Service Parts List Model Ref.: & & 400 Speed 15" Base Service Parts List Issue 1 Dated 07th-December-2010 Ref. Drawing Issue B Dated 14-Jan-2002 Drawing Current Part Ref. Number Description Qty Starlock washer Pipe 0.145M Wheel Adjusting Bolt Thread Protection Tube 0.06M Crinkle Washer Belt - main drive Belt Roller Bearings Belt Tensioning Spring Rubber Washer Output Drive Bearing 6204DDU Bearing Spacer Flexible coupling - vibration damper Barbed Elbow Fitting Round Plastic Spacer Tension Arm Pivot Bush Orbis Fan Cover Locking Pin Idler Pulley Tension Arm Engagement Hub Pulley Spindle Hub Cap Teal Axle Motor Mount Plate Motor Cover Jet Black Fan Cover Teal Base Mould Teal Brush Guard 15" Grey Output Drive Spacer Tension Arm Spacer Idler Bearing Spigot Cable Ties Relay 1 35a Motor 1100W, 50Hz, 4 Pole (200 Speed Machine) 1 35b Motor 1100W, 50Hz, 2 Pole (400 Speed Machine) Capacitor Run 32 uf 1 37a Capacitor Start 80 uf (200 Speed Machine) 1 37b Capacitor Start 100 uf (400 Speed Machine) Female Socket Base Wiring Kit (Not Shown) Tension Arm and Idler Assembly Fasteners Self Tappper Output Drive Hub/Pulley Fix M8 x 30 Socket Head Screw Output Drive Hub/Pulley Fix M8 Nyloc Tensioning Spring Bolt M8 x 130 Hex Head Screw 1

4 Drawing Current Part Ref. Number Description Qty Tensioning Spring Washers Form "C" Large Diameter Tensioning Spring Nut M8 Full Nut Tensioning Spring Locknut M8 Lock Nut Tension Arm Bolts M8 x 55 Hex Head Bolt Belt Tension Roller Washer Form "C" Large Diameter Bolt Securing Nut M8 Type "T" 1/2 Nyloc Nut Output Drive Nut M20 Full Nut Output Drive Securing Washer M20 Int Shakeproof Washer Output Drive Washer M20 Plain Washer Motor Mount Bolt M8 x 16 Hex Head Bolt Motor Mount Spring Washer M8 Single Coil Vibration Mount Nut M6 Nyloc Nut Earth Mount on Plate M5 x 20 Hex Head Screw Earth Mount on Plate Shakeproof M5 External Shakeproof Earth Mount on Plate Nuts M5 Full Nut Earth Mount on Plate Springwasher M5 Single Coil Relay Fixing Bolt M5 x 20 Hex Head Screw Capacitor Securing Washer M8 External Fan Motor Cover Securing Screws Relay Bolt Shakeproof Washer M5 External Shakeproof 1

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6 Orbis Handle Assembly Service Parts List Model Ref.: (UK 230v) & (Euro 230v) Service Parts List Issue 1 Dated 07th-December-2010 Ref. Drawing Issue A Dated 10-May-2001 Drawing Current Part Ref. Number Description Qty P Clip Cable Strain Relief Bracket Ball bearing Handle Interlock Spring Gear dog Spring Diaphragm Grommet mm Spanner for ORBIS (Not Shown) Cable winder Cable Winder Spring Tube - handle aluminium ext Handle main - front Jet Black Handle main - rear Jet Black Solution Lever Jet Black Gear lever Jet Black Trigger left and right Jet Black Handle Rubber boot Interlock Jet Black Cord inlet box Jet Black Cord retainer Jet Black Aluminium Knuckle Gear Dog Adjusting Gear Rod Instruction Manual (Not Shown) Cable clamp Neon Indicator Green Shuttered Outlet Socket Black 1 29a Supply Cord Set 1 29b Europlug Supply Cord Set Switch Handle Wiring Kit (Not Shown) Drop lead Amp Inlet Socket 1 Fasteners Self Tapper (Main Handle / Cord Inlet Box) Self Tapper (Handle Ends) Self Tapper (Cable Clamps) Handle Tube Fix M6 x 55 Pozi Pan Head Screw Handle Tube Fix M6 Shakeproof Handle Tube Fix M6 Full Nut Handle Attachment Bolt M8 x 70 Hex Head Bolt Handle Attachment Washer Zinc Washer 5/16" x 1 1/4" Handle Attachment Nut M8 Type "T" 1/2 Nyloc Nut Knuckle Bolt M8 x 16 Hex Head Knuckle Washer M8 "A" Form Washer Knuckle Nut M8 Binx Nut Knuckle Spring Spacer Washer M10 Washer New Cable Winder Bolt Socket Shoulder Bolt M6 x 8 x Earth Mount on Handle M5 x 20 Hex Head Earth Mount on Handle Serrated Washer M5 External Earth Mount on Handle Spring Washer M5 Single Coil Earth Mount on Handle Fixing Nuts M5 Full Nut Cable Restraint Bolt M5 x 20 Hex Head Screw Cable Restraint Nut M5 Full Nut Gear Rod Washer M5 Washer Gear Rod Nuts M5 Full Nut 2

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10 Drawing Current Part Ref. Number Description Qty Tensioning Spring Locknut M8 Lock Nut Tension Arm Bolts M8 x 55 Hex Head Bolt Belt Tension Roller Washer Form "C" Large Diameter Bolt Securing Nut M8 Type "T" 1/2 Nyloc Nut Output Drive Nut M20 Full Nut Output Drive Securing Washer M20 Int Shakeproof Washer Output Drive Washer M20 Plain Washer Motor Mount Bolt M8 x 16 Hex Head Bolt Motor Mount Spring Washer M8 Single Coil Vibration Mount Nut M6 Nyloc Nut Earth Mount on Plate M5 x 20 Hex Head Screw Earth Mount on Plate Shakeproof M5 External Shakeproof Earth Mount on Plate Nuts M5 Full Nut Earth Mount on Plate Springwasher M5 Single Coil Relay Fixing Bolt M5 x 20 Hex Head Screw Capacitor Securing Washer M8 External Fan Motor Cover Securing Screws Relay Bolt Shakeproof Washer M5 External Shakeproof 1

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12 Orbis Handle Assembly Service Parts List Model Ref.: (UK 230v) & (Euro 230v) Service Parts List Issue 1 Dated 07th-December-2010 Ref. Drawing Issue A Dated 10-May-2001 Drawing Current Part Ref. Number Description Qty P Clip Cable Strain Relief Bracket Ball bearing Handle Interlock Spring Gear dog Spring Diaphragm Grommet mm Spanner for ORBIS (Not Shown) Cable winder Cable Winder Spring Tube - handle aluminium ext Handle main - front Jet Black Handle main - rear Jet Black Solution Lever Jet Black Gear lever Jet Black Trigger left and right Jet Black Handle Rubber boot Interlock Jet Black Cord inlet box Jet Black Cord retainer Jet Black Aluminium Knuckle Gear Dog Adjusting Gear Rod Instruction Manual (Not Shown) Cable clamp Neon Indicator Green Shuttered Outlet Socket Black 1 29a Supply Cord Set 1 29b Europlug Supply Cord Set Switch Handle Wiring Kit (Not Shown) Drop lead Amp Inlet Socket 1 Fasteners Self Tapper (Main Handle / Cord Inlet Box) Self Tapper (Handle Ends) Self Tapper (Cable Clamps) Handle Tube Fix M6 x 55 Pozi Pan Head Screw Handle Tube Fix M6 Shakeproof Handle Tube Fix M6 Full Nut Handle Attachment Bolt M8 x 70 Hex Head Bolt Handle Attachment Washer Zinc Washer 5/16" x 1 1/4" Handle Attachment Nut M8 Type "T" 1/2 Nyloc Nut Knuckle Bolt M8 x 16 Hex Head Knuckle Washer M8 "A" Form Washer Knuckle Nut M8 Binx Nut Knuckle Spring Spacer Washer M10 Washer New Cable Winder Bolt Socket Shoulder Bolt M6 x 8 x Earth Mount on Handle M5 x 20 Hex Head Earth Mount on Handle Serrated Washer M5 External Earth Mount on Handle Spring Washer M5 Single Coil Earth Mount on Handle Fixing Nuts M5 Full Nut Cable Restraint Bolt M5 x 20 Hex Head Screw Cable Restraint Nut M5 Full Nut Gear Rod Washer M5 Washer Gear Rod Nuts M5 Full Nut 2

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16 ORBIS POLISHER/SCRUBBER PARTS MANUAL Clemas & Co. Unit 5 Ashchurch Business Centre, Alexandra Way, Tewkesbury, Gloucestershire, GL20 8NB. Tel: Fax: info@clemas.co.uk Web:

17 Orbis Base Assembly Service Parts List Model Ref.: & & 400 Speed 17" Base Service Parts List Issue 4 Dated 15th-December-2010 From Series C Serial No Ref. Drawing Issue B Dated 14-Jan-2002 Drawing Current Part Ref. Number Description Qty Starlock washer Pipe 0.145M Wheel Adjusting Bolt Thread Protection Tube 0.06M Crinkle Washer Belt - main drive Belt Roller Bearings Belt Tensioning Spring Rubber Washer Output Drive Bearing 6204DDU Bearing Spacer Flexible coupling - vibration damper Barbed Elbow Fitting Round Plastic Spacer Tension Arm Pivot Bush Orbis Fan Cover Locking Pin Idler Pulley Tension Arm Engagement Hub Pulley Spindle Special Cap Axle Motor Mount Plate Motor Cover Jet Black RAL Fan Cover Base mold Brush Guard 17" Jet Black RAL Output Drive Spacer Tension Arm Spacer Idler Bearing Spigot Cable Ties Relay 1 35a Motor 1100W, 50Hz, 4 Pole (200 Speed Machine) 1 35b Motor 1100W, 50Hz, 2 Pole (400 Speed Machine) Capacitor Run 32 uf 1 37a Capacitor Start 80 uf (200 Speed Machine) 1 37b Capacitor Start 100 uf (400 Speed Machine) Female Socket Base Wiring Kit (Not Shown) Tension Arm and Roller Assembly 1 Fasteners Self Tappper Output Drive Hub/Pulley Fix M8 x 30 Socket Head Screw Output Drive Hub/Pulley Fix M8 Nyloc Tensioning Spring Bolt M8 x 130 Hex Head Screw Tensioning Spring Washers Form "C" Large Diameter Tensioning Spring Nut M8 Full Nut 1

18 Drawing Current Part Ref. Number Description Qty Tensioning Spring Locknut M8 Lock Nut Tension Arm Bolts M8 x 55 Hex Head Bolt Belt Tension Roller Washer Form "C" Large Diameter Bolt Securing Nut M8 Type "T" 1/2 Nyloc Nut Output Drive Nut M20 Full Nut Output Drive Securing Washer M20 Int Shakeproof Washer Output Drive Washer M20 Plain Washer Motor Mount Bolt M8 x 16 Hex Head Bolt Motor Mount Spring Washer M8 Single Coil Vibration Mount Nut M6 Nyloc Nut Earth Mount on Plate M5 x 20 Hex Head Screw Earth Mount on Plate Shakeproof M5 External Shakeproof Earth Mount on Plate Nuts M5 Full Nut Earth Mount on Plate Springwasher M5 Single Coil Relay Fixing Bolt M5 x 20 Hex Head Screw Capacitor Securing Washer M8 External Fan Motor Cover Securing Screws Relay Bolt Shakeproof Washer M5 External Shakeproof 1

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20 Orbis Handle Assembly Service Parts List Model Ref.: (UK 230v) & (Euro 230v) Service Parts List Issue 1 Dated 07th-December-2010 Ref. Drawing Issue A Dated 10-May-2001 Drawing Current Part Ref. Number Description Qty P Clip Cable Strain Relief Bracket Ball bearing Handle Interlock Spring Gear dog Spring Diaphragm Grommet mm Spanner for ORBIS (Not Shown) Cable winder Cable Winder Spring Tube - handle aluminium ext Handle main - front Jet Black Handle main - rear Jet Black Solution Lever Jet Black Gear lever Jet Black Trigger left and right Jet Black Handle Rubber boot Interlock Jet Black Cord inlet box Jet Black Cord retainer Jet Black Aluminium Knuckle Gear Dog Adjusting Gear Rod Instruction Manual (Not Shown) Cable clamp Neon Indicator Green Shuttered Outlet Socket Black 1 29a Supply Cord Set 1 29b Europlug Supply Cord Set Switch Handle Wiring Kit (Not Shown) Drop lead Amp Inlet Socket 1 Fasteners Self Tapper (Main Handle / Cord Inlet Box) Self Tapper (Handle Ends) Self Tapper (Cable Clamps) Handle Tube Fix M6 x 55 Pozi Pan Head Screw Handle Tube Fix M6 Shakeproof Handle Tube Fix M6 Full Nut Handle Attachment Bolt M8 x 70 Hex Head Bolt Handle Attachment Washer Zinc Washer 5/16" x 1 1/4" Handle Attachment Nut M8 Type "T" 1/2 Nyloc Nut Knuckle Bolt M8 x 16 Hex Head Knuckle Washer M8 "A" Form Washer Knuckle Nut M8 Binx Nut Knuckle Spring Spacer Washer M10 Washer New Cable Winder Bolt Socket Shoulder Bolt M6 x 8 x Earth Mount on Handle M5 x 20 Hex Head Earth Mount on Handle Serrated Washer M5 External Earth Mount on Handle Spring Washer M5 Single Coil Earth Mount on Handle Fixing Nuts M5 Full Nut Cable Restraint Bolt M5 x 20 Hex Head Screw Cable Restraint Nut M5 Full Nut Gear Rod Washer M5 Washer Gear Rod Nuts M5 Full Nut 2

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25 Orbis Heavy Duty Base Assembly Service Parts List Model Ref.: Speed 17" HD Base Service Parts List Issue 2 Dated 16th-December-2010 Ref. Drawing Issue A Dated 21-May-2003 Drawing Current Part Ref. Number Description Qty Starlock washer Pipe 0.145M Wheel Adjusting Bolt Thread Protection Tube 0.06M Crinkle Washer Belt - main drive Belt Roller Bearings Belt Tensioning Spring Rubber Washer Output Drive Bearing 6204DDU Bearing Spacer Flexible coupling - vibration damper Barbed Elbow Fitting Round Plastic Spacer Tension Arm Pivot Bush Orbis Fan Cover Locking Pin Idler Pulley Tension Arm Engagement Hub Pulley Spindle Special Cap Axle Motor Mount Plate Motor Cover Jet Black RAL Fan Cover Base mold " Heavy Duty Brush Guard Jet Black RAL Output Drive Spacer Tension Arm Spacer Idler Bearing Spigot Cable Ties Relay Motor 1100W, 50Hz, 4 Pole (200 Speed Machine) Capacitor Run 32 uf 1 37a Capacitor Start 80 uf (200 Speed Machine) Female Socket Base Wiring Kit (Not Shown) Tension Arm and Roller Assembly Left Hand Weight Assembly Right Hand Weight Assembly Cast Weight Retaining Knob Neoprene Disc S/A Backed 6 Fasteners Self Tappper Output Drive Hub/Pulley Fix M8 x 30 Socket Head Screw Output Drive Hub/Pulley Fix M8 Nyloc 3

26 Drawing Current Part Ref. Number Description Qty Tensioning Spring Bolt M8 x 130 Hex Head Screw Tensioning Spring Washers Form "C" Large Diameter Tensioning Spring Nut M8 Full Nut Tensioning Spring Locknut M8 Lock Nut Tension Arm Bolts M8 x 55 Hex Head Bolt Belt Tension Roller Washer Form "C" Large Diameter Bolt Securing Nut M8 Type "T" 1/2 Nyloc Nut Output Drive Nut M20 Full Nut Output Drive Securing Washer M20 Int Shakeproof Washer Output Drive Washer M20 Plain Washer Motor Mount Bolt M8 x 16 Hex Head Bolt Motor Mount Spring Washer M8 Single Coil Vibration Mount Nut M6 Nyloc Nut Earth Mount on Plate M5 x 20 Hex Head Screw Earth Mount on Plate Shakeproof M5 External Shakeproof Earth Mount on Plate Nuts M5 Full Nut Earth Mount on Plate Springwasher M5 Single Coil Relay Fixing Bolt M5 x 20 Hex Head Screw Capacitor Securing Washer M8 External Fan Motor Cover Securing Screws Relay Bolt Shakeproof Washer M5 External Shakeproof 1

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28 Orbis Handle Assembly Service Parts List Model Ref.: (UK 230v) & (Euro 230v) Service Parts List Issue 1 Dated 07th-December-2010 Ref. Drawing Issue A Dated 10-May-2001 Drawing Current Part Ref. Number Description Qty P Clip Cable Strain Relief Bracket Ball bearing Handle Interlock Spring Gear dog Spring Diaphragm Grommet mm Spanner for ORBIS (Not Shown) Cable winder Cable Winder Spring Tube - handle aluminium ext Handle main - front Jet Black Handle main - rear Jet Black Solution Lever Jet Black Gear lever Jet Black Trigger left and right Jet Black Handle Rubber boot Interlock Jet Black Cord inlet box Jet Black Cord retainer Jet Black Aluminium Knuckle Gear Dog Adjusting Gear Rod Instruction Manual (Not Shown) Cable clamp Neon Indicator Green Shuttered Outlet Socket Black 1 29a Supply Cord Set 1 29b Europlug Supply Cord Set Switch Handle Wiring Kit (Not Shown) Drop lead Amp Inlet Socket 1 Fasteners Self Tapper (Main Handle / Cord Inlet Box) Self Tapper (Handle Ends) Self Tapper (Cable Clamps) Handle Tube Fix M6 x 55 Pozi Pan Head Screw Handle Tube Fix M6 Shakeproof Handle Tube Fix M6 Full Nut Handle Attachment Bolt M8 x 70 Hex Head Bolt Handle Attachment Washer Zinc Washer 5/16" x 1 1/4" Handle Attachment Nut M8 Type "T" 1/2 Nyloc Nut Knuckle Bolt M8 x 16 Hex Head Knuckle Washer M8 "A" Form Washer Knuckle Nut M8 Binx Nut Knuckle Spring Spacer Washer M10 Washer New Cable Winder Bolt Socket Shoulder Bolt M6 x 8 x Earth Mount on Handle M5 x 20 Hex Head Earth Mount on Handle Serrated Washer M5 External Earth Mount on Handle Spring Washer M5 Single Coil Earth Mount on Handle Fixing Nuts M5 Full Nut Cable Restraint Bolt M5 x 20 Hex Head Screw Cable Restraint Nut M5 Full Nut Gear Rod Washer M5 Washer Gear Rod Nuts M5 Full Nut 2

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32 ORBIS 200/ POLISHER/SCRUBBER PARTS MANUAL Clemas & Co. Unit 5 Ashchurch Business Centre, Alexandra Way, Tewkesbury, Gloucestershire, GL20 8NB. Tel: Fax: info@clemas.co.uk Web:

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34 230v 50Hz 20" Orbis Base Assembly Service Parts List Model Ref.: & (200 & 400 Speed) From Series: - D (note no previous series A,B or C for 20" range) Serial Number :- From Service Parts List Issue 1 Dated 11-Aug-2003 Ref. Drawing Issue B Dated 14-Jan-2002 Drawing Current Part Ref. Number Description Qty Starlock washer Pipe 0.145M Wheel Adjusting Bolt Thread Protection Tube 0.06M Crinkle Washer Belt - main drive Belt Roller Bearings Belt Tensioning Spring Rubber Washer Output Drive Bearing 6204DDU Bearing Spacer Flexible coupling - vibration damper Barbed Elbow Fitting Round Plastic Spacer Tension Arm Pivot Bush Idler Pulley Tension Arm Engagement Hub Pulley Spindle Special Cap Axle Motor Mount Plate Motor Cover Fan Cover Base mold Brush Guard 20" Output Drive Spacer Tension Arm Spacer Idler Bearing Spigot Cable Ties Relay 1 35a Motor 1100W, 50Hz, 4 Pole (200 Speed Machine) 1 35b Motor 1100W, 50Hz, 2 Pole (400 Speed Machine) Capacitor Run 32 uf 1 37a Capacitor Start 80 uf (200 Speed Machine) 1 37b Capacitor Start 100 uf (400 Speed Machine) Female Socket Base Wiring Kit (Not Shown) Tension Arm and Roller Assembly Drive Pulley and Hub Assembly ORBIS Motor Cover Assembly 1 Fasteners Self Tappper Output Drive Hub/Pulley Fix M8 x 30 Socket Head Screw Output Drive Hub/Pulley Fix M8 Nyloc Tensioning Spring Bolt M8 x 130 Hex Head Screw Tensioning Spring Washers Form "C" Large Diameter Tensioning Spring Nut M8 Full Nut Tensioning Spring Locknut M8 Lock Nut Tension Arm Bolts M8 x 55 Hex Head Bolt Belt Tension Roller Washer Form "C" Large Diameter Bolt Securing Nut M8 Type "T" 1/2 Nyloc Nut Output Drive Nut M20 Full Nut Output Drive Securing Washer M20 Int Shakeproof Washer Output Drive Washer M20 Plain Washer Motor Mount Bolt M8 x 16 Hex Head Bolt Motor Mount Spring Washer M8 Single Coil Vibration Mount Nut M6 Nyloc Nut Earth Mount on Plate M5 x 20 Hex Head Screw Earth Mount on Plate Shakeproof M5 External Shakeproof Earth Mount on Plate Nuts M5 Full Nut Earth Mount on Plate Springwasher M5 Single Coil Relay Fixing Bolt M5 x 20 Hex Head Screw Capacitor Securing Washer M8 External Fan Motor Cover Securing Screws Relay Bolt Shakeproof Washer M5 External Shakeproof 1

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36 Orbis Handle Assembly Service Parts List Model Ref.: (UK 230v) & (Euro 230v) Service Parts List Issue 3 Dated 28-April-2004 Ref. Drawing Issue A Dated 10-May-2001 Drawing Current Part Ref. Number Description Qty P Clip Cable Strain Relief Bracket Ball bearing Handle Interlock Spring Gear dog Spring Diaphragm Grommet mm Spanner for ORBIS (Not Shown) Cable winder Cable Winder Spring Tube - handle aluminium ext Handle main - front Handle main - rear Solution Lever Gear lever Trigger left and right Handle Rubber boot Interlock Cord inlet box Cord retainer Aluminium Knuckle Gear Dog Adjusting Gear Rod Instruction Manual (Not Shown) Cable clamp Neon Indicator Black/Green Shuttered Outlet Socket Black 1 29a Supply Cord Set 1 29b Europlug Supply Cord Set Switch Handle Wiring Kit (Not Shown) Drop lead Amp Inlet Socket 1 Fasteners Self Tapper (Main Handle / Cord Inlet Box) Self Tapper (Handle Ends) Self Tapper (Cable Clamps) Handle Tube Fix M6 x 55 Pozi Pan Head Screw Handle Tube Fix M6 Shakeproof Handle Tube Fix M6 Full Nut Handle Attachment Bolt M8 x 70 Hex Head Bolt Handle Attachment Washer Zinc Washer 5/16" x 1 1/4" Handle Attachment Nut M8 Type "T" 1/2 Nyloc Nut Knuckle Bolt M8 x 16 Hex Head Knuckle Washer M8 "A" Form Washer Knuckle Nut M8 Binx Nut Knuckle Spring Spacer Washer M10 Washer New Cable Winder Bolt Socket Shoulder Bolt M6 x 8 x Earth Mount on Handle M5 x 20 Hex Head Earth Mount on Handle Serrated Washer M5 External Earth Mount on Handle Spring Washer M5 Single Coil Earth Mount on Handle Fixing Nuts M5 Full Nut Cable Restraint Bolt M5 x 20 Hex Head Screw Cable Restraint Nut M5 Full Nut Gear Rod Washer M5 Washer Gear Rod Nuts M5 Full Nut 2

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39 THE ORBIS COMPACT POLISHER/SCRUBBER PARTS MANUAL Clemas & Co. Unit 5 Ashchurch Business Centre, Alexandra Way, Tewkesbury, Gloucestershire, GL20 8NB. Tel: Fax: info@clemas.co.uk Web:

40 OB28240 ORBIS COMPACT 230V 50/HZ OB28240 OB28240/EURO OB28240/OZ SERIES C Service Parts List Issue 6 Dated 22nd September 2011 Ref. Drawing Issue 1 Dated 21st September 2011 Drawing Ref. Assembly / Kit Number OB28240 & OB28240/EURO & OB28240/OZ Description / Part Number ORBIS COMPACT 230V 50HZ UK & EURO & OZ Qty M8 WASHER TYPE B M8 SINGLE COIL SPRING WASHER M8 WASHER M8 HEX LOCK NUT BZP M8 1/2 NYLOC NUT SELF TAPPER (INNER SHIELD) COVER SELF TAPPER KB60 x M8x100 CAP HEAD BOLT STRAPPING COIL WHITE - NOT SHOWN ON DRAWING TRUCARE SERVICE POSTCARDS - NOT SHOWN ON DRAWING DATA PLATE #ADDITIONAL SPEC. - NOT SHOWN ON DRAWING INSPECTION AND TEST RECORD TAG #ADDITIONAL SPEC. - NOT SHOWN ON DRAWING ORBIS COMPACT BRUSH GUARD JET BLACK RAL BODY CARTON PLAIN REF CP NOT SHOWN ON DRAWING ORBIS COMPACT INSTRUCTION MANUAL - NOT SHOWN ON DRAWING ELECTRICAL BLANKING PLATE CABLE TIE BLACK REF NTB 50I - NOT SHOWN ON DRAWING ORBIS COMPACT 230V 50Hz BASE ASSEMBLY M8 1/2 NYLOC NUT M8 x 30 HEX HD BOLT COVER SELF TAPPER KB60 x ORBIS COMPACT CHASSIS ASSEMBLY INCLUDES THE FOLLOWING PARTS: STARLOCK WASHER CRINKLE WASHER WHEEL 7" CHAMP MK WHEEL AXLE SPACER HUB CAP WATER BLUE ORBIS WHEEL CAP LABEL - NOT SHOWN ON DRAWING ORBIS COMPACT BASE MOULD (RAL 7021) WHEEL AXLE M20 CABLE GLAND M20 CABLE GLAND BACK NUT ORBIS COMPACT MOTOR DRIVE PLATE ASSEMBLY M4 HEX NYLOC NUT BZP DIN M4 X 16 PAN POZI M/C SCREW BZP M5 WASHER FORM A M5 SINGLE COIL SPRING WASHER M5 EXTERNAL SHAKEPROOF WASHER M5 x 10 POZI PAN SCREW M5 x 10 SOCKET HD SCREW M6 SINGLE COIL SPRING WASHER M6 x 25 HEX HEAD SCREW M8 SINGLE COIL SPRING WASHER M8 WASHER M8 x 16 CAP HEAD SCREW M20 PLAIN WASHER FORM B Z/P M20 INTERNAL SHAKEPROOF WASHER M20 FULL NUT Z/P M8 FAN DISC WASHER ZINC PLATED BELT TENSIONER [ROSTA] DRIVE BELT PJ MOTOR MOUNTING PLATE CABLE TIE - BLACK LK3X MOTOR 550W 4 POLE 230V 50 Hz RELAY 230V 550W MOTOR UF RUN CAPACITOR UF START CAPACITOR 1 58 NOT USED ORBIS COMPACT WIRING LOOM - NOT SHOWN ON DRAWING ORBIS COMPACT DRIVE PULLEY ASSEMBLY M8 1/2 NYLOC NUT M8 X 30 SKT CAP SCREW BZP 3

41 BEARING RS FAG-KBC ENGAGEMENT HUB CENTRE SPINDLE CIRCLIP EXTERNAL 25mm ST/ST ORBIS COMPACT DRIVE PULLEY ORBIS COMPACT TENSION ROLLER ASSEMBLY M8 WASHER M8 1/2 NYLOC NUT M8 x 45 HEX HEAD SET SCREW Z/P BEARING RS ORBIS COMPACT ALUMINIUM IDLER PULLEY ORBIS COMPACT IDLER PULLEY BEARING SPIGOT ORBIS COMPACT MOTOR COVER ASSEMBLY NYLON TUBING 8mm PNSM NYLON TUBING 8mm PNSM SELF TAPPER (INNER SHIELD) BULKHEAD FITTING PM1208E O-RING x 5/16 PAN POZI PLASFIX B/ZP VACUUM HEAD DECAL 60 x 60 - NOT SHOWN ON DRAWING M15x3MM PLAIN WASHER RUBBER NEOPRENE 15MM ID ORBIS COMPACT MOTOR COVER JET BLACK RAL ORBIS COMPACT FAN COVER (RAL 5021) ORBIS COMPACT INNER DISC (BLACK) 1

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43 OB28240 ORBIS COMPACT HANDLE PARTS LIST 230V 50/HZ UK EURO OZ SERIES B Service Parts List Issue 5 Dated 19th July 2011 Ref. Drawing Issue A Dated 7th July 2006 Drawing Ref. Assembly / Kit Number OB28240 & OB28240/EURO & OB28240/OZ Description / Part Number ORBIS COMPACT 230V 50HZ UK & EURO & OZ HANDLE PARTS LIST Qty (i) ORBIS COMPACT HANDLE ASSEMBLY UK SEE DRAWING OR (ii) ORBIS COMPACT HANDLE ASSEMBLY EURO SEE DRAWING OR (iii) ORBIS COMPACT HANDLE ASSEMBLY OZ SEE DRAWING M5 WASHER FORM A M5 SINGLE COIL SPRING WASHER M5 EXTERNAL SHAKEPROOF WASHER M5 HEX FULL NUT BZP M5 X 20 HEX SET SCREW BZP M6 INT S/PROOF WASHER BZP M6 HEX FULL NUT BZP M6 X 50 HEX SET SCREW A M8 WASHER TYPE B M8 SINGLE COIL SPRING WASHER M8 x 16 CAP HEAD SCREW P CLIP - SPEC CPC 13 M5MSNE CABLE STRAIN RELIEF BRACKET REF: BLACK MILD STEEL BALL BEARING 10MM DIA HANDLE INTERLOCK SPRING SS5695 BS L 12.7OD GEAR DOG SPRING 1139X MM, 75.78MM COILS KB50 x 40 SELF TAPPER SELF TAPPER (POZI PAN HEAD) KB50 x KB40 X 14 PAN POZI PT SCREW BZP GROMMET 11.1MM BORE PV 70A M6x8x40 SHOULDER BOLT CABLE WINDER CABLE WINDER SPRING HANDLE CASE FRONT JET BLACK RAL HANDLE CASE BACK JET BLACK RAL SOLUTION LEVER JET BLACK RAL GEAR LEVER JET BLACK RAL TRIGGER LEFT & RIGHT JET BLACK RAL HANDLE RUBBER BOOT MOULDING 70 SHORE NEOPRENE INTERLOCK JET BLACK RAL CORD INLET BOX JET BLACK RAL CORD RETAINER JET BLACK RAL HANDLE ADJ GEAR HANDLE ADJUSTING GEAR DOG HANDLE SOCKET BLANKING PLATE JET BLACK RAL ALUMINIUM KNUCKLE PRESSURE DIE CAST ORBIS COMPACT OVAL TUBE ORBIS COMPACT GEAR ROD CABLE CLAMP BAR TYPE CLAMP NO: GREEN INDICATOR LIGHT 230V C0430ATNAC SWITCH 700-2/6 REF WITH T-SECTION ACTUATOR amp INPUT SOCKET STF950 A1 6.3 X 0.8MM PUSH IN TAGS ORBIS COMPACT DROP LEAD - (NOT SHOWN ON DRAWING) ORBIS COMPACT HANDLE WIRING KIT - (NOT SHOWN ON DRAWING) ORBIS HANDLE LABEL - (NOT SHOWN ON DRAWING) ORBIS MULTILINGUAL LABEL - (NOT SHOWN ON DRAWING) 1 47 (i) CORDSET UK PLUG 16A CONNECTOR (NOT SHOWN ON DRAWING) 1 47 (ii) CORDSET EURO PLUG 16A CONNECTOR (NOT SHOWN ON DRAWING) 1 47 (iii) M MAINS CABLE (ORANGE) WITH AUSTRALIAN PLUG (NOT SHOWN ON DRAWING) 1

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45 PART NO C COPYRIGHT DIMENSIONS IN MILLIMETRES DO NOT SCALE DRAWING 3RD ANGLE PROJECTION A4 MAINS INPUT SOCKET V 50Hz E L N NEON WIRING SCHEMATIC CLASS I ORBIS COMPACT MACHINES UK & EURO SWITCH GREEN/YELLOW BROWN BLUE ORANGE DROP LEAD BLUE 5 2 RELAY RVA4LOD RED 51-68uF START CAP BROWN 10uF RUN CAP C THERMAL PROTECTOR MOTOR AC 230V 50Hz 4 POLE BLUE PURPLE PURPLE PURPLE BLACK RED YELLOW GREEN/YELLOW GEN TOL MATERIAL: X ± 0.5 TM X.X ± 0.2 X.XX ± 0.1 ANG ± NOW USING LEMAC MOTOR CAPS AND RELAY NMN 20 SEP 11 FINISH: SCALE: X : X TITLE: PART NO. TRUVOX INTERNATIONAL LIMITED A N/A NEW DRAWING MDC 12 FEB 09 DRN CKD ORBIS CLASS 1 230V 50HZ MOTOR WIRING ISSUE ECN CHANGES INT DATE NMN

46 THE ORBIS DUO POLISHER/BUFFER PARTS MANUAL Clemas & Co. Unit 5 Ashchurch Business Centre, Alexandra Way, Tewkesbury, Gloucestershire, GL20 8NB. Tel: Fax: info@clemas.co.uk Web:

47 Orbis Duo Low Profile Base Assembly Service Parts List Model Ref.: From Series: - F ( Lemac Motor ) Serial Number :- From Service Parts List Issue 4 Dated 01-December-2010 Ref. Drawing Issue B Dated 06-December-2010 Drawing Ref. Part Number Description Qty Starlock washer Pipe 0.145M Wheel Adjusting Bolt Thread Protection Tube 0.06M Crinkle Washer Belt - main drive Belt Roller Bearings Belt Tensioning Spring Rubber Washer Output Drive Bearing 6204DDU Bearing Spacer Flexible coupling - vibration damper Barbed Elbow Fitting Fan Cover Locking Pins Tension Arm Pivot Bush ORBIS Duo Capacitor Clips Idler Pulley Tension Arm Engagement Hub Pulley Spindle Special Cap Axle Motor Mount Plate Dual Speed Motor Cover Fan Cover Base mold Brush Guard 17" Output Drive Spacer Tension Arm Spacer Idler Bearing Spigot 1 32a Pin Recepticle 1 32b Pin Connector Cable Ties Relay Lemac Motor 1100W, 50Hz, 2/4 Pole Dual Speed Capacitor Run 20 uf Capacitor Start 160 uf Female Socket ORBIS Duo lo-pro Base Wiring Kit c/w Selector Switch Tension Arm and Roller Assembly 1 41 N/A N/A N/A ORBIS Duo Low Profile Motor Cover Assembly 1 Fasteners Self Tappper 7

48 Drawing Ref. Part Number Description Qty Output Drive Hub/Pulley Fix M8 x 30 Socket Head Screw Output Drive Hub/Pulley Fix M8 Nyloc Tensioning Spring Bolt M8 x 130 Hex Head Screw Tensioning Spring Washers Form "C" Large Diameter Tensioning Spring Nut M8 Full Nut Tensioning Spring Locknut M8 Lock Nut Tension Arm Bolts M8 x 55 Hex Head Bolt 2 58 N/A N/A N/A Belt Tension Roller Washer Form "C" Large Diameter Bolt Securing Nut M8 Type "T" 1/2 Nyloc Nut Output Drive Nut M20 Full Nut Output Drive Securing Washer M20 Int Shakeproof Washer Output Drive Washer M20 Plain Washer Motor Mount Bolt M8 x 16 Hex Head Bolt Motor Mount Spring Washer M8 Single Coil Vibration Mount Nut M6 Nyloc Nut Earth Mount on Plate M5 x 20 Hex Head Screw Earth Mount on Plate Shakeproof M5 External Shakeproof Earth Mount on Plate Nuts M5 Full Nut Earth Mount on Plate Springwasher M5 Single Coil 2 71 N/A N/A N/A Buffer Rubber 19mm Dia x 1.5mm Thk Motor Cover Securing Screws 2

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51 Orbis Handle Assembly Service Parts List Model Ref.: (UK 230v) & (Euro 230v) Service Parts List Issue 3 Dated 28-April-2004 Ref. Drawing Issue A Dated 10-May-2001 Drawing Current Part Ref. Number Description Qty P Clip Cable Strain Relief Bracket Ball bearing Handle Interlock Spring Gear dog Spring Diaphragm Grommet mm Spanner for ORBIS (Not Shown) Cable winder Cable Winder Spring Tube - handle aluminium ext Handle main - front Handle main - rear Solution Lever Gear lever Trigger left and right Handle Rubber boot Interlock Cord inlet box Cord retainer Aluminium Knuckle Gear Dog Adjusting Gear Rod Instruction Manual (Not Shown) Cable clamp Neon Indicator Black/Green Shuttered Outlet Socket Black 1 29a Supply Cord Set 1 29b Europlug Supply Cord Set Switch Handle Wiring Kit (Not Shown) Drop lead Amp Inlet Socket 1 Fasteners Self Tapper (Main Handle / Cord Inlet Box) Self Tapper (Handle Ends) Self Tapper (Cable Clamps) Handle Tube Fix M6 x 55 Pozi Pan Head Screw Handle Tube Fix M6 Shakeproof Handle Tube Fix M6 Full Nut Handle Attachment Bolt M8 x 70 Hex Head Bolt Handle Attachment Washer Zinc Washer 5/16" x 1 1/4" Handle Attachment Nut M8 Type "T" 1/2 Nyloc Nut Knuckle Bolt M8 x 16 Hex Head Knuckle Washer M8 "A" Form Washer Knuckle Nut M8 Binx Nut Knuckle Spring Spacer Washer M10 Washer New Cable Winder Bolt Socket Shoulder Bolt M6 x 8 x Earth Mount on Handle M5 x 20 Hex Head Earth Mount on Handle Serrated Washer M5 External Earth Mount on Handle Spring Washer M5 Single Coil Earth Mount on Handle Fixing Nuts M5 Full Nut Cable Restraint Bolt M5 x 20 Hex Head Screw Cable Restraint Nut M5 Full Nut Gear Rod Washer M5 Washer Gear Rod Nuts M5 Full Nut 2

52 Model Product Code - Description Orbis UHS cm OB Dust control cloth bag Dust control collection box Vacuum unit, brackets & hose Vacuum skirt 43cm Spray system kit, inc. mounting bracket & tubing. Spray cleaning for the entire Orbis range Tel.: +44 (0) , sales@truvox.com