Parts & Accessories 5YY7

Transcription

1 Parts & Accessories YY

2 FOREWORD This Parts Catalogue is related to the parts in use for the YAMAHA - YY When you are ordering replacement parts for YY refer to this Parts Catalogue and quote both part numbers and part names correctly.. Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Service Actions. It is advisible that according to the Service Action you make necessary corrections tothe Parts Catalogue on hand to keep it up-to-date.. Indication of No. of constituent parts for assembly. The numeral appearing to the right of each constituent part under the description indicates the quantity of such parts for each individual assembly unit. EXAMPLE Part No. Description Qty Remarks ( Digit Part No.) ( Digit Part No.) YY-E CRANK SHAFT ASSY. Y-E00-00 DG-H BATTERY ASSY G-H HOSE 0-0 LS-E PISTON S-E-00. Applicable Serial No. and Color Code Colour Code Colour Name Abbreviate NOTICE H0 YAMAHA BLACK YB G0 DEEP RED METALLIC K DRMK J0 DEEP PURPLE BLUE METALLIC L DPBMC I0 SILVER DELETE SL- The description and illustration in this Parts Catalogue may not necessarily match with the physical appearance of the parts. YAMAHA MOTOR INDIA SALES PVT. LTD. reserves the right to carry out modifications on the vehicle, parts or accessories, as may be considered necessayr, without being oblighed to update this Parts Catalogue immediately. No part of this Publication may be reproduced without written permission of YAMAHA MOTOR INDIA SALES PVT. LIMITED Frame Serial No. Engine Serial No. XX Year Code X Month Code YY Model Code YY Model Code XXXXXX Serial Number XXXXXX Serial Number SERVICE DEPARTMENT YAMAHA MOTOR INDIA SALES PVT. LTD.

3 CONTENTS ENGINE Fig CYLINDER... Fig CRANKSHAFT/PISTON... Fig VALVE... Fig CAMSHAFT/CHAIN... Fig OIL PUMP... Fig INTAKE... Fig CARBURETOR... Fig EXHAUST... 0 Fig CRANKCASE... Fig 0 CRANKCASE COVER Fig STARTER... Fig CLUTCH... Fig TRANSMISSION... Fig SHIFT CAM FORK... Fig SHIFT SHAFT... CHASSIS Fig FRAME... Fig FENDER... Fig SIDE COVER... 0 Fig REAR ARM. SUSPENSION... Fig 0 STEERING... Fig FRONT FORK... Fig FUEL TANK... Fig SEAT... Fig FRONT WHEEL... Fig REAR WHEEL... 0 Fig STEERING HANDLE CABLE... Fig STAND FOOTREST... Fig GENERATOR... Fig FLASHER LIGHT... Fig 0 METER... Fig HEAD LIGHT... Fig TAIL LIGHT... Fig HANDLE SWITCH LEVER... 0 Fig ELECTRICAL... Fig ELECTRICAL... KITS NUMERICAL INDEX

4 FIG. CYLINDER PART ( DIGIT) YY 0 YY-WE-0-00 HEAD, CYLINDER * Y-WE-0 YY-E COVER, CYLINDER HEAD SIDE Y-E-00 LS-E ABSORBER S-E O-RING BOLT, FLANGE LS-E COVER, CYLINDER HEAD SIDE S-E O-RING BOLT, FLANGE WASHER, PLANE PLUG, SPARK (NGK CRRHSA) LS-E GASKET, CYLINDER HEAD S-E PIN, DOWEL BOLT, HEX SOCKET LS-E CYLINDER S-E0-0 YY-E GASKET, CYLINDER Y-E O-RING 0- YY-EF JOINT (AIS) (NOT SERVICEABLE) Y-EF-00 * FITTED WITH CAM SHAFT BEARING & JOINT (AIS) Note : Part ordering to be done in Digit

5 FIG. CRANKSHAFT, PISTON PART ( DIGIT) YY YY-E CRANKSHAFT ASSY Y-E X-00 BEARING (0) 0-0X LS-E-0-00 PISTON (STD) S-E-0 LS-E PISTON (0.0MM O/S) S-E-00 LS-E PISTON (.00MM O/S) S-E-00 TK PIN,PISTON K CIRCLIP 0- LS-E PISTON RING SET (STD) S-E0-00 LS-E PISTON RING SET (0.0MM O/S) S-E0-00 LS-E PISTON RING SET (.00MM O/S) S-E0-00 LS-E BALANCER ASSY 0-0YD-00 BEARING KEY, WOODRUFF S-E YD L H-00 WASHER, PLATE 00-H NUT, FLANGE 0-00 # Please indicate the required grade, when ordering for Crankshaft Assy/Balancer Assy. Matching of the Grades Balancer Assy. Crank Shaft Assy. 0 D E F G H X Y Z A B Note : Part ordering to be done in Digit

6 FIG. VALVE PART ( DIGIT) YY LS-E-0-00 VALVE, INTAKE S-E-0 LS-E-0-00 VALVE, EXHAUST S-E-0 LS-E SEAL, VALVE STEM S-E-00 LS-E SEAT, VALVE SPRING S-E-00 YY-E SPRING VALVE INNER Y-E-00 LS-E COTTER, VALVE S-E-00 LS-E RETAINER, VALVE SPRING S-E-00 YY-E ARM, VALVE ROCKER Y-E-00 LS-E-0-00 SCREW, VALVE ADJUSTING S-E NUT HEX LS-E SHAFT, ROCKER S-E-00 Note : Part ordering to be done in Digit

7 FIG. CAMSHAFT, CHAIN PART ( DIGIT) YY YY-E CAMSHAFT ASSY * Y-E0-00 LS-EF PLATE S-EF BOLT HEX SOCKET YY-E SPROCKET, CAM CHAIN Y-E WASHER, PLAIN A BOLT HEX CHAIN A000 YY-E GUIDE, STOPPER Y-E-00 YY-E GUIDE, STOPPER Y-E-00 0 LS-E COLLAR S-E BOLT, FLANGE 00-0 YY-E TENSIONER ASSY, CAM CHAIN Y-E0-0 YY-E GASKET, TENSIONER CASE Y-E BOLT, FLANGE GASKET B-00 ' O' RING 0-0B * WITH 'O' RING 0 Note : Part ordering to be done in Digit

8 FIG. OIL PUMP PART ( DIGIT) YY YY-E OIL PUMP ASSY Y-E00-00 KA-E-0-00 GEAR, PUMP DRIVEN A-E CIRCLIP WASHER, CONICAL SPRING LS-E GASKET, PUMP COVER S-E SCREW, FLAT FILLISTER PLUG, STRAIGHT SCREW GASKET 00- LS-E STRAINER, OIL S-E-00 0 LS-E GEAR, PUMP DRIVE S-E-00 LS-E FILTER, ROTARY S-E WASHER PLAIN PIN DOWEL WASHER PLAIN 00-0 Note : Part ordering to be done in Digit

9 FIG. INTAKE PART ( DIGIT) YY YY-E JOINT, CARBURETOR Y-E O-RING BOLT SOCKET HEAD -000 YY-E CASE, AIR CLEANER Y-E-00 0 YY-E CAP, CLEANER CASE Y-E-00 TS-E ELEMENT ASSY, AIR CLEANER T-E0-00 YY-E JOINT, AIR CLEANER Y-E-00 TS-E SEAL T-E SCREW, PAN HEAD W/WASHER TS-EE PIPE, DRAIN T-EE CLIP BOLT, WITH WASHER K-00 COLLAR 0-0K UC-E CLIP RIVET BLIND 0-00 TS-E SEAL T-E-00 TS-E HOLDER WIRE T-E-00 TS-E HOLDER GUIDE T-E-00 YY-E DUCT Y-E-00 0 TS-E ELEMENT- T-E-00 TS-E ELEMENT- T-E-00 TS-E GUIDE T-E HOSE CLAMP ASSY 00-0 TS-ER SEAL T-ER-00 Note : Part ordering to be done in Digit

10 FIG. CARBURETOR PART ( DIGIT) YY SCREW (TOP COVER) LW DIAPHRAGM TOP COVER W--00 LW PISTON VALVE SPRING W--00 VJ HOLDER (JET NEEDLE) J--00 TN JET NEEDLE RETAINER SPRING N--00 YY RING Y JET NEEDLE E-RING --00 SK JET NEEDLE RING K--00 VJ WASHER J J-00 JET NEEDLE --00 YY PISTON VALVE ASSY Y--00 YY DIAPHRAGM (PISTON VALVE) Y F CAP PLUNGR F--00 YY GUIDE HOLDER Y--00 AE O-RING E PLUNGER SPRING YY PLUNGER Y-0-00 YY AIR VENT HOSE Y--00 YY-WH THROTTLE POSITION SENSOR (TPS) KIT Y-WH-00 0 YY PILOT SCREW Y--00 K SPRING --00 H O-RING H WASHER --00 LW NEEDLE JET W--00 LW PILOT JET ASSY. W--00 LW JET HOLDER W--00 BH IDLE ADJUSTER SPRING H--00 LN IDLE ADJUSTER SCREW N--00 G-A MAIN JET -A-00 Note : Part ordering to be done in Digit 0 YY NEEDLE ASSY. KIT Y-0-00

11 FIG. CARBURETOR PART ( DIGIT) YY HK FLOW ASSEMBLY K FLOAT PIN FLOAT PIN FIXING SCREW HK FCC O-RING K--00 YY FLOAT CHAMBER BODY ASSY. Y--00 TL DRAIN SCREW L FCC - FIXING SCREW F CLIP FOR DRAIN HOSE F--00 AL DRAIN HOSE L YY-E CARBURETTOR ASSY. Y-E0-00 YY-WE NEEDLE SET KIT Y-WE--00 YY-WE STARTER SET KIT Y-WE Note : Part ordering to be done in Digit

12 FIG. EXHAUST 0 0 PART ( DIGIT) YY YY-E MUFFLER COMP. Y-E0-0 LS-F STOPPER, EXHAUST PIPE (PAD SEAT) S-F-00 AH-E GASKET, EXHAUST PIPE H-E BOLT HEX SOCKET HEAD -000 N BOLT, FLANGE N-00 YY-E PIPE Y-E-00 YY-E HOSE, BEND Y-E CLIP 0-0 YY-E AIR INDUCTION SYSTEM ASSY. Y-E YY-E HOSE, BEND Y-E CLIP 0- YY-E HOSE Y-E-00,,, CLIP 0-00 YY-E-0-00 PROTECTOR SILENCER Y-E SCREWBINDING WASHER WAVE WASHER PLAIN WASHER PLAIN N BOLT FLANGE CLIP 0-0 Note : Part ordering to be done in Digit 0

13 FIG. CRANKCASE PART ( DIGIT) YY YY-E CRANK CASE Y-E-00 LS-E PIPE, BREATHER S-E-00 YY-E PIPE, BREATHER Y CLIP PIN DOWEL PIN, DOWEL-A BOLT, FLANGE (SMALL HEAD) BOLT, FLANGE (SMALL HEAD) BOLT, FLANGE (SMALL HEAD) LS-E HOLDER, CLUTCH WIRE S-E-00 0 LS-WE-0-00 CRANK CASE S-WE-0 YY-WE-0-00 CRANK CASE ASSY. Y-WE-0 Note : Part ordering to be done in Digit

14 FIG.0 CRANKCASE COVER PART ( DIGIT) YY YY-E COVER, CRANK CASE Y-E-00 0 YY-E GASKET, CRANKCASE COVER Y-E PINDOWEL BOLT, FLANGE BOLT, FLANGE PLUG, STRAIGHT SCREW O-RING PLUG, STRAIGHT SCREW A-00 O-RING 0-A 0 YY-E COVER, CHAIN CASE Y-E SCREW, BIND 0-00 YY-E COVER, CRANK CASE Y-E-00 YY-E GASKET, CRANK CASE COVER Y-E PIN, DOWEL BOLT, FLANGE BOLT, FLANGE 0-00 LS-E PLUG, OIL LEVEL S-E O-RING L OIL SEAL YY-E PLATE Y-E-00 0 Note : Part ordering to be done in Digit

15 FIG. STARTER PART ( DIGIT) YY 0 YY-E-0-00 KICK AXLE ASSY (SHAFT KICK) YY-E GEAR, KICK CLIP 00-0L-00 WASHER, PLATE SPRING, TORSION Y-E-0 Y-E-00 L L 00- YY-E SPACER RE-E-0-00 GEAR, KICK SPROCKET IDLE Y-E-00 E-E-0 00-D-00 WASHER, PLAIN 00--D CIRCLIP YY-E KICK CRANK ASSY Y-E0-0 L-E COVER, KICK LEVER A NUT 0-00 DG-E BOSS KICK CRANK G-E OIL SEAL 0-0 YY-E WHEEL RATCHET Y-E CIRCLIP BALL SPRING COMPRESSION A WASHER PLAIN 00-0 Note : Part ordering to be done in Digit

16 FIG. CLUTCH 0 PART ( DIGIT) YY RE-E GEAR, PRIMARY DRIVE E-E KEY, STRAIGHT (MMXMM) H-00 WASHER, PLATE 00-H NUT 0-00 RE-E PRIMARY DRIVEN GEAR COMP. E-E0-00 LS-E PLAT E, THRUST S-E-00 LS-E BOSS, CLUTCH KA-E PLAT E, FRICTION S-E-00 A-E-00 RE-E PLAT E, CLUTCH E-E-00 0 RE-E PLAT E, PRESSURE E-E A-00 SPRING, COMPRESSION 00-A BOLT, WITH WASHER LS-E PLAT E, PUSH S-E-00 LS-E ROD, PUSH S-E WASHER PLAIN N NUT 0N WASHER, LOCK (TONGUE) NUTHEX 0N-0-00 BALL (/ ) L LS-E-0-00 ROD, PUSH S-E-0 LS-E-0-00 PUSH LEVER COMP. S-E SPRING, TORSION OIL SEAL CIRCLIP Note : Part ordering to be done in Digit # Please indicate the required grade, when ordering for Gear Primary Drive/Primary Driven Gear Comp. Matching of the Grades Gear Primary Drive Primary Driven Gear Z A B C D A B C D E

17 FIG. TRANSMISSION PART ( DIGIT) YY YY-E AXLE, MAIN ASSY. Y-E Y-00 BEARING 0-0Y 0-0X-00 BEARING 0-0X LS-E PLATE, COVER S-E SCREW, PAN HEAD 0-00 YY-E DRIVE AXLE ASSY. Y-E0-0 YY-E-0-00 GEAR ND WHEEL Y-E-0 YY GEAR TH WHEEL Y-E-0 YY-E-0-00 GEAR, RD WHEEL Y-E WASHER, PLAIN CIRCLIP YY-E-0-00 GEAR V TH WHEEL Y-E-0 YY-E-0-00 GEAR, ST WHEEL Y-E-0 00-D-00 WASHER, PLAIN 00-D 00-D-00 WASHER, PLAIN 00-D WASHER, PLAIN Y-00 BEARING 0-0Y OIL SEAL X-00 BEARING 0-0X SPROCKET, DRIVE (T) -00 LS-E HOLDER, DRIVE SPROCKET S-E BOLT FLANGE YY-E COLLAR Y-E-00 0 Note : Part ordering to be done in Digit

18 FIG. SHIFT CAM. FORK PART ( DIGIT) YY YY-E SHIFT CAM ASSY. Y-E0-0 LS-E SEGMENT S-E PIN, DOWEL SCREW 0-00 LS-E FORK SHIFT S-E-00 LS-E FORK, SHIFT S-E-00 LS-E FORK, SHIFT S-E-00 L-E BAR, SHIFT FORK GUIDE L L-E BAR, SHIFT FORK GUIDE L Note : Part ordering to be done in Digit

19 FIG. SHIFT SHAFT PART ( DIGIT) YY LS-E STOPPER LEVER ASSY S-E0-0 LS-E SPRING S-E BOLT OIL SEAL SPRING, TORSION CIRCLIP LS-E SHIFT SHAFT ASSY S-E PIN, DOWEL 0-0 YY-E SHIFT PEDAL ASSY Y-E L-E COVER, SHIFT PEDAL A BOLT HEX Note : Part ordering to be done in Digit

20 FIG. FRAME PART ( DIGIT) YY YY-F FRAME COMP. Y-F0-0 YY-F STAY, ENGINE Y-F BOLT, FLANGE A-00 BOLT, FLANGE 00-0A NUT, FLANGE N NUT, FLANGE L YY-F STAY, ENGINE Y-F-00 YY-F STAY, ENGINE Y-F BOLT, FLANGE BOLT, FLANGE N NUT, FLANGE L BOLT, FLANGE BOLT, FLANGE N NUT, FLANGE L YY-F TOOL KIT Y-F TS-FG BAND T-FG-00 YY-F-0-00 PROTECTOR FOOT REST LH ASSY. Y-YF-0 0N NUT HEX 0N-000 0N WASHER PLAIN 0N N BOLT FLANGE BOLT FLANGE 0-00 KA-F HANGAR HELMET (OPTIONAL) A-F-00 0N-0-00 SCREW FLAT (FOR MTG HELMET HANGAR) 0N-0 Note : Part ordering to be done in Digit

21 FIG. FENDER PART ( DIGIT) YY YY-F0-F0-0 FRONT FENDER COMP. (YB) Y-F0-F0 YY-F0-0-0 FRONT FENDER COMP. (DRM K) Y-F0-0 YY-F0-H0-0 FRONT FENDER COMP. (DPBML) Y-F0-H0 YY-F0-G0-0 FRONT FENDER COMP. (SL-) Y-F0-G0 0 N BOLT, FLANGE N-00 TS-F HOLDER, CABLE (WIRE) T-F-00 YY-F FENDER, REAR Y-F BOLT, WITH WASHER 0-00 TS-F BRACKET, LICENSE T-F BOLT, WITH WASHER CLAMP 0-0 US-H REFLECTOR ASSY. S-H N NUT 0N-000 YY-F FLAP (FENDER REAR) Y-F-00 0N SCREW PAN HEAD 0N WASHER PLAIN N NUT HEX TS-F-0-00 PLATE REGISTRATION RR T-F-0 0N SCREW SPRING WASHER Note : Part ordering to be done in Digit

22 0 FIG. SIDE COVER PART ( DIGIT) YY YY-F0-F0-00 COVER, SIDE (LH) - YB Y-F0-F0 YY-F0-E0-00 COVER, SIDE (LH) - DRM K Y-F0-E0 YY-F0-H0-00 COVER, SIDE (LH) - DPBML Y-F0-H0 YY-F0-G0-00 COVER, SIDE (LH) - SL- Y-F0-G0 YY-F0-F0-00 COVER, SIDE (RH) -YB Y-F0-F0 YY-F0-E0-00 COVER, SIDE (RH) - DRM K Y-F0-E0 YY-F0-H0-00 COVER, SIDE (RH) - DPBML Y-F0-H0 YY-F0-G0-00 COVER, SIDE (RH) - SL- Y-F0-G GROMMET L YY-F DAMPER, LOCATING Y-F-00 YA-F LOCK ASSY M NUT M GROMMET 00-A-00 WASHER,PLAIN M M SCREW WITH WASHER YY-FG BOX, BATTERY Y-FG BOLT, WITH WASHER 0-00 YY-H COVER BATTERY Y-H-00 Note : Part ordering to be done in Digit 0

23 PART INFORMATION YMI : PARTS 0 Date : 0 Aug, 00 To : All Dealers PI 0 SUB. : Modified Lock Set Assy due to Modified Main Sw cum Stg Lock fo"k; % cnys gq, Main Sw cum Stg Lock ds dkj.k cnyh gqbz ykwd lsv vlsecyh The Main Switch has been provided with a facility for anti-theft arrangement internally in the lock construction & the Key Service life has been improved with no change in specifications. Simultaneosly the Lock set to be supplied its Part no has been changed & simultaneously the individual locks are also changed due to the improve key. ekin.m esa cnyko fd;s cxsj ykwd ds vunj,.vh&fksiv lqfo/kk iznku djrs gq, vksj pkch dh lfozl ykbq dks c<+kus dh fo'ks"krkvksa ds lkfk esu flop izlrqr fd;k x;k gsa blds lkfk gh ykwd lsv dk ikvz uecj Hkh cnyk x;k gs vksj lkfk gh pkch esa lq/kkj ds fy, ykwd esa Hkh cnyko fd, x, gsaa The change is effective from August 00 production onwards vxlr 00 ls gksus okys mriknu esa cnyko ykxw gksaxsa List of Affected Parts S No Part Description Earlier No New No Appl Models/Remarks A Lock Set assy TS-XH TS-XH0--00 TS,,,,,D/YY,,,,B,C,D,H consisting of Main sw cum stg lock TS-H TS-H0--00 Cap fuel tank TS-WF-0-00 TS-WF-0-00 Cover side LH YA-F YA-F B Lock Set assy KA-XH KA-XH0--00 KA/// consisting of Main sw cum stg lock TS-H TS-H0--00 Cap fuel tank UU-F UU-F Cover side LH YA-F YA-F C Main sw cum stg lock TS-H TS-H0--00 KA,,,/TS,,,,,D/ YY,,,,B,C,D,H D Cap fuel tank TS-WF-0-00 TS-WF-0-00 TS,,,,,D/YY,,,,B,C,D,H E Cap fuel tank UU-F UU-F KA/// F Cover side LH YA-F YA-F KA,,,TS,,,,,D/ YY,,,,B,C,D,H INTERCHANGEABLE YAMAHA MOTOR INDIA PVT. LTD., /, Mathura Road, Faridabad- 00; Haryana-India. cc : RBH/RSM/BM/SALES EXECUTIVE/SERVICE EXECUTIVE/PARTS MANAGERS : AUTHORISED SERVICE POINT (ASP)

24 Notes : uksv % ) Please update your concerned Parts Catalogues for future parts ordering. Hkfo"; esa ikvz vkwmzj djus ds fy, Ïi;k vius lecfu/kr ikvzl dsvykwx dks vimsv djsaa ) Please place your order for Spares thru' Parts Division in usual manner. Ïi;k Lis;lZ ds fy, viuk vkwmzj ikvzl fohkkx dks lkeku; <ax ls HkstsaA ) The above change supercedes the earlier Part Number for the respective models. lecfu/kr ekwmyksa esa igys okys ikvz uecjksa dh ctk; mijksdr ikvz uecj ykxw gksaxsa You are most earnestly requested to please explain, the above to your SERVICE, SALES, & SPARE PARTS TEAM. vkils vuqjks/k gs fd mijksdr fyf[kr ckrs a] viuh lsyl] lfozl o Lis;j Vhe dks vpnh rjg ls le>k;s aa Please do not hesitate to seek any clarification from our visiting YMIS FIELD TEAM. d`i;k vki fdlh Hkh izdkj ds Li"Vhdj.k ds fy, gekjh okbzñ,eñvkbzñ,lñ foftfvax lfozl Vhe ds lnl;ksa ls leidz djus esa u f>>dsaa F.P. LOBO PARTS DIVISION Enclosure to Part Information No. 00

25 FIG. REAR ARM, SUSPENSION PART ( DIGIT) YY YY-WF REARARM COMP. Y-WF-00 TS-F BUSH T-F-00 YY-F SHAFT, PIVOT Y-F NUT L WASHER YY-F SEAL, GUARD Y-F-00 UU-F DAMPER, SEAT L..0.0 YY-F0-0- CHAIN CASE ASSY Y-F SCREW, PAN HEAD WITH WASHER L-F CAP L TS-F SHOCK ABSORBER ASSY, REAR T-F F-00 WASHER, PLAIN NUT, CAP TS-F RUBBER BUSH BOTTOM T-F-00 TS-F DAMPER ASSY. T-F0-0 TS-F ADJUSTER T-F-00 TS-F STOPPER RUBBER (BUSH TOP) T-F-00 TS-F-0-00 MAINSPRING T-F-0 TS-F TOPMOUNTING T-F-00 0 TS-F RUBBER BUSH TOP T-F-00 TS-F SPECIAL NUT T-F H-00 WASHER 00-H YY-F COLLAR DISTA NCE Y-F BOLT FLANGE 00-0 Note : Part ordering to be done in Digit

26 FIG.0 STEERING PART ( DIGIT) YY KA-F RACE, BALL A-F-00 KA-F RACE, BALL A-F-00 KA-F RACE, BALL A-F-00 LS-FE-0-00 RETAINER, BALL BEARING (LOWER) S-FE-0 LS-FE RETAINER, BALL BEARIN G (UPPER) S-FE-00 L-F COVER, BALL RACE L NUT 0-0 LS-F WASHER, SPECIAL S-F WASHER, PLAIN 00-0 YY-F-0-00 CROWN, HANDLE Y-F-0 N BOLT, FLANGE N BOLT, HEX WASHER TS-F-0-00 HOLDER, HANDLE UPPER T-F BOLT, FLANGE 00-0 YY-FA-0-00 STAY HEADLIGHT Y-FA BOLT, FLANGE -00 YY-FJ DAMPER Y-FJ BOLT, FLANGE TS-F STAY PLATE T-F-00 US-F PLATE NUMBER S-F-00 0N-0-00 SCREW PAN HEAD Note : Part ordering to be done in Digit

27 ,,,, 0,,,0,,,,,,,,0 Note : Part ordering to be done in Digit, FIG. FRONT FORK PART ( DIGIT) YY YY-F FRONT FORK ASSY (LH) YF0-0 YY-F TUBE, OUTER (LEFT) Y-F0-00 LS-F RING, SNAP S-F-00 LS-F OIL SEAL S-F-00 YY-F INNER TUBE COMP Y-F0-0 YY-F CYLINDER COMP., FRONT FORK Y-F0-00 US-F SPINDLE, TAPER S-F-00 LS-F SEAL, DUST S-F-00 YY-F SPRING, FRONT FORK Y-F-00 0 L-F SPRING UPPER (GUIDE) L-F-00 LS-F SPACER S-F-00 L-F GASKET A L-F BOLT, HEXAGON SOCKET HEAD L L-F PLUG L-F O RING L-F RING PISTON L-F-0-00 SPRING, SUB L-F-0 YY-F FRONT FORK ASSY (RH) Y-F0-0 YY-F TUBE, OUTER (RIGHT) Y-F LS-F RING SNAP S-F-00 LS-F OIL SEAL S-F-00 YY-F INNER TUBE COMP. Y-F0-0 YY-F CYLINDER COMP., FRONT FORK Y-F0-00 US-F SPINDLE, TAPER S-F-00 LS-F SEAL, DUST S-F-00 YY-F SPRING, FRONT FORK Y-F-00 L-F SPRING UPPPER (GUIDE) L-F-00 LS-F SPACER S-F-00 L-F GASKET A L-F BOLT, HEXAGON SOCKET HEAD L.0.0.0

28 FIG. FRONT FORK PART ( DIGIT) YY L-F PLUG L-F O-RING L-F RING, PISTON L-F-0-00 SPRING, SUB L-F-0 YY-F UNDER BRACKET SUB COMP. Y-F-00 KA-F RACE, BALL A-F-00 L-F BOLT WITH SPRING WASHER L YY-F FRONT FORK ASSY. Y-F00-0, L-F CAP L-F0-00,,,, 0,,,,0,,,,,,,0 Note : Part ordering to be done in Digit

29 FIG. FUEL TANK PART ( DIGIT) YY YY-F00-H0- FUEL TANK - YB Y-F00-H0 YY-F00-J0- FUEL TANK - DPBMC Y-F00-J0 YY-F00-G0- FUEL TANK - DRMK Y-F00-G0 YY-F00-0- FUEL TANK - SL- Y-F00-0 UU-F-0-00 DAMPER, LOCATING U-F-0 US-F DAMPER, LOCATING S-F-00 YY-F DAMPER, LOCATING Y-F WASHER, PLAIN BOLT LS-F FUEL COCK ASSY S-F00-0 UU-F SEAL, COCK L SCREW, PAN HEAD UU-F CUP, FILTER L UU-F GASKET (PACKING FILTER) L UU-F NET, FILTER L UU-F GASKET L SCREW 0-0 UU-F LEVER, COCK U-F-00 UU-F VALVE L SCREW, PAN HEAD WASHER, PLAIN A TS-WF-0-00 CAP ASSY WITH LOCK T-WF-0 0 YY-F HOSE (PIPE FUEL) Y-F CLIP YY-YFU-F0-0 SCOOP & GUIDE AIR (LH) - YB Y-YFU-F0 YY-YFU-E0-0 SCOOP & GUIDE AIR (LH) - DRM K Y-YFU-E0 YY-YFU-H0-0 SCOOP & GUIDE AIR (LH) - DPBML Y-YFU-H0 YY-YFU-G0-0 SCOOP & GUIDE AIR (LH) - SL- Y-YFU-G0 Note : Part ordering to be done in Digit

30 FIG. FUEL TANK PART ( DIGIT) YY YY-YFV-F0-0 SCOOP & GUIDE AIR (RH) - YB Y-YFV-F0 YY-YFV-E0-0 SCOOP & GUIDE AIR (RH) - DRM K Y-YFV-E0 YY-YFV-H0-0 SCOOP & GUIDE AIR (RH) - DPBML Y-YFV-H0 YY-YFV-G0-0 SCOOP & GUIDE AIR (RH) - YB Y-YFV-G0 YY-F-0-00 STAY Y-F SCREW PAN N-00 COLLAR WASHER PLAIN 0-0N GROMMET TS-F DAMPER LOCATING T-F SCREW TRUSS TAPPING (SCOOP GUIDE TO SCOOPAIR) SCREW BINDING (SCOOP AIR TO FUEL TANK) YY -F MOLD FUEL T ANK Y-F TS-FB TUNING FORK D T-F-00 0N WASHER PLAIN Note : Part ordering to be done in Digit

31 FIG. SEAT PART ( DIGIT) YY YY-F DOUBLE SEAT ASSY Y-F0-00 LS PAD, SEAT S-F BOLT, WITH WASHER 0-00 YY-FK-F0-0 COVER TAIL (LH) -YB Y-FK-F0 YY-FK-E0-0 COVER TAIL (LH) - DRM K Y-FK-E0 YY-FK-H0-0 COVER TAIL (LH) - DPBML Y-FK-H0 YY-FK-G0-0 COVER TAIL (LH) - SL- Y-FK-G0 0 0 YY-FK-F0-0 COVER TAIL (RH) - YB Y-FK-F0 YY-FK-E0-0 COVER TAIL (RH) - DRM K Y-FK-E0 YY-FK-H0-0 COVER TAIL (RH) - DPBML Y-FK-H0 0 YY-FK-G0-0 COVER TAIL (RH) - SL- Y-FK-G0 YY-F-F0-00 TAIL COVER ASSY. - YB Y-F-F0 YY-F-H0-0 TAIL COVER ASSY - DPBMC Y-F-H0 YY-F-E0-0 TAIL COVER ASSY. - DRMK Y-F-E0 YY-F-G0-0 TAIL COVER ASSY. - SL- Y-F-G SCREW, PAN HEAD WITH WASHER GROMMET YY-F-0-00 HANDLE, SEAT Y-F-0 0 N BOLT, FLANGE N-000 YY-F-0-00 COVER Y-F-0 Note : Part ordering to be done in Digit

32 FIG. FRONT WHEEL (SPOKE WHEEL) PART ( DIGIT) YY YY-F HUB, FRONT Y-F SPA CER L OIL SEAL YJ-00 BEARING 0-0YJ 0-0Y0-00 BEARING-0 0-0Y0 YY-F PLATE, BRAKE SHOE Y-F-00 * YY-WF BRAKE SHOE KIT Y-WF SPRING,TENSION SPRING,TENSION TL-F-0-00 GEAR, DRIVE L-F BUSH TL-F-0-00 GEAR, METER L-F-0 L L-F OIL SEAL WASHER, PLAIN WASHER, PLAIN L CIRCLIP TS-F LEVER, CAMSHAFT T-F BOLT N NUT 0N YY-F CAMSHAFT Y-F OIL SEAL YY-FA PLATE, INDICATOR Y-FA-00 YY-F SPOKE SET, FRONT Y-F RIM (.-) TIRE (.-) TUBE (.-) BAND, RIM (.-) L * BRAKE SHOE KIT-YYWF (Y-WF--00) CONSISTING OF * BRAKE SHOE (LOWER)-YY-F (Y-F0-00) Note : Part ordering to be done in Digit * BRAKE SHOE (UPPER)-YY-F (Y-F0-00)

33 FIG. FRONT WHEEL (SPOKE WHEEL) PART ( DIGIT) YY YY-F AXLE, WHEEL FRONT Y-F-00 YY-FX COVER, HUB DUST Y-FX-00 0 L-F RING, STOP L CASTLE NUT COLLAR 0-0 US-F NIPPLESPOKE S-F-00 YY-F SPOKE (INNER) Y-F-00 0 YY-F SPOKE (OUTER) Y-F WASHER PLAIN PINSPLIT * YY-F HUB FRONT ASSY Y-F0-00 (CONSISTING OF SR NOS,,, & ) 0 0 Note : Part ordering to be done in Digit

34 FIG. REAR WHEEL (SPOKE WHEEL) PART ( DIGIT) TR-F HUB, REAR YY-F0B SPACER ASSY YY R-F-00 L Y0-00 BEARING OIL SEAL L-F DAMPER O-RING L L L Y-00 BEARING US-F PLATE, BRAKE SHOE S-F-00 YY-WF BRAKE SHOE KIT Y-WF SPRING, TENSION SPRING, TENSION YY-F CAMSHAFT Y-F-00 LS--F LEVERCAMSHAFT BOLT S-F N NUT 0N-000 L-FA PLAT E, INDICATOR L-FA-00 TS-F CLUTCH, HUB T-F Y0-00 BEARING 0-00Y OIL SEAL L YY-F SHAFT,SPROCKET Y-F-00 YY-F SPROCKET, DRIVEN (T) Y-F BOLT L-F WASHER NUT US-F SPOKE SET, REAR 00-0 L S-F TIRE TUBE (.-) 0-00 * BRAKE SHOE KIT-YY-WF (Y-WF-00) CONSISTING OF * BRAKE SHOE (LOWER)-YY-F (Y-F0-00) Note : Part ordering to be done in Digit * BRAKE SHOE (UPPER)-YY-F (Y-F0-00) 0

35 FIG. REAR WHEEL (SPOKE WHEEL) PART ( DIGIT) YY --00 BAND, RIM (.-) - US-F RIM (.-) S-F L-F BAR, TENSION L BOLT L BOLT L N NUT CLIP L N WASHER, SPRING YY-F AXLE, WHEEL Y-F NUT, CASTLE L COLLAR, SPROCKET AXLE COLLAR, WHEEL YY-F PULLER, CHAIN - Y-F-00 0N NUT 0N-000 -A-00 CHAIN -A JOINT CHAIN -00 0N NUT PIN SPLIT YY-FF PLATE Y-FF-00 0N WASHER PLAIN CIR CLIP WASHER PLAIN 00-0 US-F SPOKE (INNER) S-F-00 US-F SPOKE (OUTER) S-F-00 US-F NIPPLE SPOKE S-F-00 YY-WF KIT PULLER CHAIN Y-WF-00 CONSISTING OF SR. NOS. 0,,, Note : Part ordering to be done in Digit YY-F PULLER CHAIN- Y-F-00 0N NUT 0N-000 YY-FF PLATE Y-FF-00 0N WASHER PLAIN YY-F HUB REAR ASSY. Y-F0-00 (CONSISTING OF SR. NOS.,,,, )

36 FIG. STEERING HANDLE, CABLE PART ( DIGIT) YY YY-F HANDLE COMP. Y-F-00 YY-F-0-00 WIRE, THROTTLE Y-F-0 YY-F-0-00 WIRE, CLUTCH Y-F-0 TL-F COVER, HANDLE LEVER L-F-00 YY-F-0-00 WIRE, BRAKE Y-F-0 TL-F COVER, HANDLE LEVER L-F BOLT WIRE ADJUSTING L NUT WIRE ADJUSTING L PIN BARREL A NUT BRAKE ADJUSTING A UU-F GRIP (LEFT) L UU-F GRIP ASSY U-F0-00 UU-F GRIP (RIGHT) L..0.0 L-F-0-00 CAP, GRIP UPPER L-F-0 L-F-0-00 CAP, GRIP UNDER L-F SCREW, PAN HEAD YY-F REAR VIEW MIRROR ASSY (LEFT) Y-F0-00 YY-F REAR VIEW MIRROR ASSY (RIGHT) Y-F0-00 YY.F WIRE STARTER Y-F SPRING COMPRESSION Note : Part ordering to be done in Digit NOTE : PART ORDERING TO BE DONE ON DIGITS

37 FIG. STAND FOOTREST PART ( DIGIT) YY TS-F-0-00 STA ND, MAIN T-F-0 TS-F-0-00 SHAFT, MAIN STAND T-F-0 LS-F LINK, MAIN STAND S-F SPRING, TENSION YY-F PEDAL, BRAKE Y-F SPRING, TORSION YY-F ROD, BRAKE Y--00 0N WASHER, PLAIN PIN,COTTER WASHER, PLAIN SPRING, COMPRESSION L PIN BARREL A NUT, BRAKE ADJUSTING A YY-F-0-00 FOOT REST Y.F.0 0 YY-F COVER, FOOTREST (LH/RH) Y-F-0 N BOLT, FLANGE N-00 YY-F-0-00 STA ND, SIDE Y-F SPRING, TENSION BOLT NUT SELF LOCKING 0-00 YY-FL BRACKET- (LH) Y-FL-00 TS-F FOOTREST, REAR (LH) T-F-00 TS-F FOOTREST REAR (RH) T-F-00 YY-FL BRACKET (RH) Y-F WASHER SPECIAL PIN, CY,. HD. WITH HOLE PIN,COTTER N BOLT FLANGE N-00 N BOLT FLANGE N-000 Note : Part ordering to be done in Digit

38 FIG. STAND FOOTREST PART ( DIGIT) YY 0 TS-FH STOPPER T-FH-00 YY-H JOINTHOSE Y-H WASHER PLAIN 00-0 TS-F COVER FOOT REST REAR T-F BOLT FLANGE WASHER PLAIN COLLAR Note : Part ordering to be done in Digit

39 FIG. GENERATOR PART ( DIGIT) YY YY-H ROTOR ASSY. Y-H0-00 YY-H STATOR ASSY. Y-H BOLT HEX SOCKET HD BOLT HEX SOCKET HD YY-H MAGNETO ASSY. Y-H00-00 Note : Part ordering to be done in Digit

40 FIG. FLASHER LIGHT PART ( DIGIT) YY YY-H FRONT FLASHER LIGHT ASSY. (LH) Y-H0-0 L-H BULB, (V-0W) YY-H-0-00 LENS, FLASHER Y-H-0 YY-H-0-00 GASKET, FLASHER LENS Y-H-0 YY-H FRONT FLASHER LIGHT ASSY. (RH) Y-H0-0 L-H BULB (V-0W) YY-H-0-00 LENS, FLASHER Y-H-0 YY-H-0-00 GASKET, FLASHER LENS Y-H-0 YY-H-0-00 STAY FLASHER (LOCK) Y-H-0 Note : Part ordering to be done in Digit

41 PART INFORMATION YMI : PARTS 00 Date : Feb, 00 To : All Dealers PI SUB. : Serviceability of "Lens Flasher w/gasket as Set-LH/RH" - Gladiator Series (YY/YY/YYC & YYB/YYD) fo"k; % lfozl djus ;ksx; ^^ysal yslj xsldsv ds lkfk lsv ds :i esa aa & ck ;k@nk ;k** - Gladiator Series (YY/YY/YYC & YYB/YYD) The above subject Part has been made Serviceable as Set with immediate effect for LH & RH sides separately (Please refer Annexure-I & II). fueufyf[kr ikvz dks rqjur dk;zokgh djrs gq, nka;h o cka;h rjq ds fy, vyx& lsv ds :i esa lfozl ;ksx; cuk;k x;k gs (Ïi;k Annexure-I o II ns[ksa)a This supercedes Part Information No. YMI:Parts :00/0 November 00 ;g Part Information No. YMI:Parts :00/0 November 00 ls lecfu/kr gsa Applicable Models : Gladiator Series S.No. List of affected Part Earlier Part Models Lens Flasher w/gasket(lh) YY-WH-0-00*( Set) YY/YY/YYC (Y-WH-0)* Lens Flasher w/gasket(rh) YY-WH-0-00*( Set) YY/YY/YYC (Y-WH-0)* Lens Flasher w/gasket(lh) YY-WH-0-00*( Set) YYB/YYD (Y-WH-0)* Lens Flasher w/gasket(rh) YY-WH-0-00*( Set) YYB/YYD (Y-WH-0)* * Digit Part System ** Digit Part System YAMAHA MOTOR INDIA PVT. LTD., /, Mathura Road, Faridabad- 00; Haryana-India. cc : RBH/RSM/BM/SALES EXECUTIVE/SERVICE EXECUTIVE/PARTS MANAGERS : AUTHORISED SERVICE POINT (ASP)

42 Notes : uksv % ) Please update your Parts Catalogue - GLADIATOR for future parts ordering. Hkfo"; esa ikvz vkwmzj djus ds s fy, Ïi;k vius GLADIATOR ds ikvzl dsvykwx dks vimsv djsaa ) Please place your order for Spares thru' Parts Division in usual manner. Ïi;k Lis;lZ ds fy, viuk vkwmzj ikvzl fohkkx dks lkeku; <ax ls HkstsaA ) The above change supercedes the earlier Part Number for the respective models. lecfu/kr ekwmyksa esa igys okys ikvz uecjksa dh ctk; mijksdr ikvz uecj ykxw gksaxsa You are most earnestly requested to please explain, the above to your SERVICE, SALES, & SPARE PARTS TEAM. vkils vuqjks/k gs fd mijksdr fyf[kr ckrs a] viuh lsyl] lfozl o Lis;j Vhe dks vpnh rjg ls le>k;s aa Please do not hesitate to seek any clarification from our visiting YMIS FIELD TEAM. d`i;k vki fdlh Hkh izdkj ds Li"Vhdj.k ds fy, gekjh okbzñ,eñvkbzñ,lñ foftfvax lfozl Vhe ds lnl;ksa ls leidz djus esa u f>>dsaa F.P. LOBO PARTS DIVISION Enclosure to Part Information No. 00

43 Enclosure to Part Information No. 00 YY YY YYC Fig. FLASHER LIGHT PART ( DIGIT) YY-H FRONT FLASHER LIGHTASSY. (LH) Y-H0-0 L-H BULB, (V-0W) YY-H-0-00 LENS, FLASHER Y-H-0 YY-H-0-00 GASKET, FLASHER LENS Y-H-0 YY-H FRONT FLASHER LIGHTASSY. (RH) Y-H0-0 L-H-0-00 BULB (V-0W) YY-H-0-00 LENS, FLASHER Y-H-0 YY-H-0-00 GASKET, FLASHER LENS Y-H-0 YY YY-H-0-00 STAYFLASHER (LOCK) Y-H-00 0 YY-WH-0-00 LENS FLASHER W/GASKET (LH) Y-WH-0 YY-WH-0-00 LENS FLASHER W/GASKET (RH) Y-WH-0 Note : Part ordering to be done in Digit ANNEXURE-I

44 Enclosure to Part Information No. 00 YYB YYD Fig. FLASHER LIGHT PART ( DIGIT) YY-H FRONT FLASHER LIGHTASSY. (LH) Y-H0-0 L-H BULB, (V-0W) YY-H FRONT FLASHER LIGHTASSY. (RH) Y-H0-0 L-H-0-00 BULB (V-0W) YY-H-0-00 STAYFLASHER (LOCK) Y-H-0 YY-WH-0-00 LENS FLASHER W/GASKET (LH) Y-WH-0 YY-WH-0-00 LENS FLASHER W/GASKET (RH) Y-WH-0 YYB Note : Part ordering to be done in Digit Not Serviceable ANNEXURE-II

45 PART INFORMATION YMI : PARTS 00 Date : 0 Nov, 00 To : All Dealers PI SUB. : Serviceability of "Lens Flasher w/gasket as Set" - Gladiator Series (YY&/YY) fo"k; % lfozl djus ;ksx; "Lens Flasher w/gasket lsv ds :i esa" - Gladiator Series (YY&/YY) The above subject Part has been made Serviceable as Set with immediate effect (Please refer Annexure -I) rqjur dk;zokgh djrs gq, fueu ikvz dks lsv ds :i esa lfozl djus ;ksx; cuk;k x;k gs (Ïi;k Annexure -I ns[ks a)a S.No Part Description New Part Number Lens Flasher w/gasket YY-WH-0-00*( Set) (Y-WH-0)** Consisting of. Lens Flasher YY-H-0-00*( Set) (Y-H-0)**. Gasket Flasher Lens YY-H-0-00*(Set) (Y-H-0)** * Digit Part System ** Digit Part System YAMAHA MOTOR INDIA PVT. LTD., /, Mathura Road, Faridabad- 00; Haryana-India. cc : RBH/RSM/BM/SALES EXECUTIVE/SERVICE EXECUTIVE/PARTS MANAGERS : AUTHORISED SERVICE POINT (ASP)

46 Notes : uksv % ) Please update your Parts Catalogue for future parts ordering. Hkfo"; esa ikvz vkwmzj djus ds fy, Ïi;k vius ikvzl dsvykwx dks vimsv djsaa ) Please place your order for Spares thru' Parts Division in usual manner. Ïi;k Lis;lZ ds fy, viuk vkwmzj ikvzl fohkkx dks lkeku; <ax ls HkstsaA ) The above change supercedes the earlier Part Number. igys okys ikvz uecjksa dh ctk; vc mijksdr ikvz uecj ykxw gksaxsa You are most earnestly requested to please explain, the above to your SERVICE, SALES, & SPARE PARTS TEAM. vkils vuqjks/k gs fd mijksdr fyf[kr ckrs a] viuh lsyl] lfozl o Lis;j Vhe dks vpnh rjg ls le>k;s aa Please do not hesitate to seek any clarification from our visiting YMIS FIELD TEAM. dì;k vki fdlh Hkh izdkj ds Li"Vhdj.k ds fy, gekjh okbzñ,eñvkbzñ,lñ foftfvax lfozl Vhe ds lnl;ksa ls leidz djus esa u f>>dsaa F.P. LOBO PARTS DIVISION Enclosure to Part Information No. 00

47 Enclosure to Part Information No. 00 YY YY FIG. FLASHER LIGHT PART ( DIGIT) YY-H FRONT FLASHER LIGHT ASSY. (LH) Y-H0-0 L-H BULB, (V-0W) YY-H-0-00 LENS, FLASHER Y-H-0 YY-H-0-00 GASKET, FLASHER LENS Y-H-0 YY-H FRONT FLASHER LIGHT ASSY. (RH) Y-H0-0 L-H BULB (V-0W) YY-H-0-00 LENS, FLASHER Y-H-0 YY-H-0-00 GASKET, FLASHER LENS Y-H-0 YY-H-0-00 STAY FLASHER (LOCK) Y-H-0 LENS FLASHER W/GASKET YY YY-WH-0-00 Y-WH-0 CONSISTING OF YY-H-0-00 LENS FLASHER Y-H-0 YY-H-0-00 GASKET FLASHER LENS Y-H-0 Note : Part ordering to be done in Digit ANNEXURE-I

48 FIG. 0 METER PART ( DIGIT) YY YY-H METER ASSY. Y-H TS-H BRACKET, METER HH-H0W SOCKET CORD ASSY W/O BULBS T-H-00 H-H0W-00 HH-H BULB (.V-.W) HH--00 HH-H BULB (.V-W) 0N NUT FLANGE HH--00 0N-00C TS-H0--00 SPEEDO METER CABLE ASSY 'O' RING T-H0- L..0.0 YY-H SPEEDOMETER Y-H0-0 0 YY-H FUELMETER YH0-00 YY-HE-0-00 CASEMETER UPPER Y-HE-0 YY-HF-0-00 CASEMETER LOWER Y-HF-0 YY-H-0-00 BACK COVER Y-H-0 YY-H COVER METER Y-H W-00 COLLAR 0-0W BOLT HEX W/WASHER 0-00 Note : Part ordering to be done in Digit

49 FIG. HEAD LIGHT PART ( DIGIT) YY YY-WF-C0-0 HEAD LIGHT COWLING ASSY. - YB Y-WF-C0 YY-WF-E0-0 HEAD LIGHT COWLING ASSY. - DPBMC Y-WF-E0 YY-WF-B0-0 HEAD LIGHT COWLING ASSY. - DRMK Y-WF-B0 YY-WF-D0-0 HEAD LIGHT COWLING ASSY. - (SL-) Y-WF-D0 0N SCREW TRUSS TS-H BULB WW-V T-H BOLT HEX SOCKET BUTTON 0-00 YY-H HEAD LIGHT UNIT ASSY. WITH REFLECTOR Y-H0-0 YY-FM STAY Y-FM-00 YY-H-0-00 DAMPER HEAD LIGHT Y-H-0 YY-H REFLECTOR ASSY. (W/O BULB & HEAD LIGHT HOLDER) Y-H0-0 TS-FB-0-00 TUNING FORK - D T-FB-0 0 YY-H DAMPER HEAD LIGHT WASHER PLAIN 0N BOLT FLANGE Y-H YY-H PARKING BULB NUT SPRING Y-H SCREW CROSS RECESSED 0-00 YY-H SOCKET CHORD ASSY Y-H0-00 (PARKING BULB) GROMMET Note : Part ordering to be done in Digit

50 FIG. TAILLIGHT PART ( DIGIT) YY YY-H TAILLIGHT UNIT ASSY. Y-H0-0 YY-H-0-00 LENS, TAILLIGHT WITH INDICATOR Y-H-0 0N SCREW, PAN HEAD 0N-00 L-H BULB (V-/W) YY-H-0-00 GASKET, TAIL LENS Y-H GROMMET COLLAR 0-0 0M NUT 0M-000 TS-H DAMPER, TAIL T-H-00 0 L-H BULB INDICATOR ( V-0W) TS-H WASHER SPECIAL T-H-00 0 Note : Part ordering to be done in Digit

51 FIG. HANDLE SWITCH LEAVER PART ( DIGIT) LS-H LEVER (RH) YY S-H-00 YY-H0--00 FRONT STOP SWITCH ASSY. Y-H0- L-H-V0-00 BOLT L-H NUT, NYLON M-0-00 BOLT HEX HD WASHER BASE 0M-0 YY-H-0-00 SWITCH HANDLE (LH) Y-H SCREW, PAN HEAD L SCREW, PAN HEAD LS-H LEVER (LH) S-H-00 0 L-H-V0-00 BOLT L-H NUT, NYLON M-0-00 BOLT HEX HD WITH WASHER 0M-0 L-H BAND, SWITCH CORD L...00 TS-H WASHER STARTER T-H-00 TS-H LEVER STARTER T-H-00 TS-H COVER STARTER T-H WASHER PLAIN PAN HEAD SCREW YY-H HOLDER LEVER (LH) Y-H-00 0 L-H-V-00 HOLDER LEVER (RH) L WASHER SPECIAL 00-0 Note : Part ordering to be done in Digit 0

52 FIG. ELECTRICAL PART ( DIGIT) DG-H BATTERY ASSY HOSE YY-WH FUSE HOLDER ASSY L-H-V0-00 FUSE YY-H RECTIFIER & REGULATOR ASSY YY G-H0-00 L Y-WH-00 L Y-H0-0 0N-0-00 SCREW. W / WASHER TS-H0--00 MAIN SWITCH STEERING LOCK 0N-0 S-H BOLT HEX HD W / WASHER -00 DG-H COLLAR, MAIN SWITCH G-H-00 0 TS-H STOP SWITCH ASSY. (REAR) T-H0-0 YY-H WIRE HARNESS ASSY. Y-H CLAMP 0-0 YY-H-0-00 BAND BATTERY Y-H-0 YY-H FUEL SENDER ASSY. Y-H0-00 TS-H-0-00 GASKET T-H-0 YY-H FUELSENDER Y-H BOLT FLANGE Note : Part ordering to be done in Digit

53 FIG. ELECTRICAL PART ( DIGIT) YY-H IGNITION COIL ASSY SCREW, BINDING YY Y-H YY-H PLUG CAP ASSY Y-H0-00 LS-H NEUTRAL SWITCH ASSY S-H GASKET YY-H C.D.I. UNIT ASSY 00-0 Y-H0-0 YY-H FLASHER RELAY ASSY Y-H0-00 YY-H-0-00 HORN Y-H-0 0N BOLT WITH PLAIN WASHER YY-H COVER HORN Y-H SCREW CROSS RECESS 0-00 Note : Part ordering to be done in Digit

54 KITS-YY SR. DIGITS DIGITS QTY. (A) ENGINE ASSY. COMP. YY-E Y-E00-0 (B) ENGINE O/HAULING GASKET KIT YY-WF Y-WF0-00 CONSISTING OF GASKET CYL. HEAD LS-E S-E-00 GASKET CYLINDER YY-E Y-E-00 GASKET TENSIONER CHAIN YY-E Y-E-00 GASKET PUMP COVER LS-E S-E-00 GASKET EXHAUST PIPE HA-E A-E-00 GASKET C/CASE COVER -LH YY-E Y-E-00 GASKET C/COVER -RH YY-E Y--00 GASKET DRAIN PLUG GASKET NEUTRAL SWITCH (C) ENGINE O RING KIT YY-WF Y-WF0-00 CONSISTING OF O RING (CAM SPKT. COVER) O RING (VALVE COVER INLET/EXHAUST) O RING (BELOW CYLINDER) SEAL VALVE STEM LS-E S-E-00 O RING (TIMING PLUG) O RING (CENTRE PLUG) 0-A-00 0-A O RING (CARB. MANIFOLD) O RING (DIP STICK) L OIL SEAL (OIL PUMP) OIL SEAL (DRIVING SPROCKET) OIL SEAL (KICK) OIL SEAL (SHIFT SHAFT) OIL SEAL (PUSH LEVER) SR. DIGITS DIGITS QTY. (E) BRAKE SHOE KIT-FRONT YY-WF Y-WF-00 CONSISTING OF BRAKE SHOE -LOWER YY-F Y-F0-00 BRAKE SHOE -UPPER YY-F Y-F0-00 (F) BRAKE SHOE KIT-REAR YY-WF Y-WF-00 CONSISTING OF BRAKE SHOE -LOWER YY-F Y-F0-00 BRAKE SHOE -UPPER YY-F Y-F0-00 (G) CHAIN SPROCKET KIT YY-WF-0-00 Y-WF-0 CONSISTING OF CHAIN -A-00 -A SPROCKET DRIVEN-T YY-F Y-F-00 WASHER LOCK L-F L SPROCKET DRIVE-T HOLDER SPROCKET LS-E S-E-00 (H) KIT PULLER CHAIN YY-WF-00 A-WF-00 CONSISTING OF PULLER CHAIN YY-F Y-F-00 NUT 0N N-000 PLATE YY-FF Y-FF-00 WASHER PLAIN 0N (I) SPEEDO GEAR KIT TL-WF L-WF-00 CONSISTING OF GEAR METER TL-F-0-00 L-F-0 GEAR DRIVE TL-F-0-00 L-F-0

55 KITS-YY SR. DIGITS DIGITS QTY. SR. DIGITS DIGITS QTY. (J) LOCK SET W/KEYS TS-YH T-YH0-0 CONSISTING OF CAP ASSY. (FUEL TANK) TS-F T-F0-0 SIDE COVER -LH YA-F M MAIN SW. CUM STEERING LOCK TS-H T-H0-0 (K) RACE BRG. KIT KA-WF A-WF-00 CONSISTING OF RACE BALL KA-F A-F-00 RACE BALL KA-F A-F-00 RACE BALL KA-F A-F-00 RACE BALL KA-F A-F-00 RETAINER BALL BRG.-LOWER LS-FE-0-00 S-FE-0 RETAINER BALL BRG.-UPPER LS-FE S-FE-00 (L) HUB FRONT ASSY. YY-F Y-F0-00 CONSISTING OF HUB YY-F Y-F-00 BEARING 0-0YJ-00 00YJ FLANGE SPACER L OIL SEAL (M) CYLINDER PISTON KIT (STD) LS LS CONSISTING OF CYLINDER LS-E S-E0-0 GASKET CYLINDER HEAD LS-E S-E-00 GASKET CYLINDER YY-E Y-E-00 O-RING PISTON & RING KIT (STD) LS LS (N) PISTON & RING KIT (STD) LS LS CONSISTING OF PISTON (STD) LS-E S-E-00 PISTON RING SET (STD) LS-E S-E0-00 CIRCLIP PIN PISTON TK K--00 (O) PISTON & RING KIT (-O/S) LS LS CONSISTING OF PISTON ( O/S) LS-E S-E-00 PISTON RING SET ( O/S) LS-E S-E0-00 CIRCLIP PIN PISTON TK K--00 (P) PISTON & RING KIT (-O/S) LS LS CONSISTING OF PISTON ( O/S) LS-E S-E-00 PISTON RING SET ( O/S) LS-E S-E0-00 CIRCLIP PIN PISTON TK K--00 (Q) ENGINE BEARING KIT YY-W Y-W0-00 CONSISTING OF BEARING (RH CRANK) 0-0X X BEARING (BALANCER) 0-0YD YD BEARING (AXLE MAIN) 0-0Y Y BEARING (AXLE DRIVE) 0-0Y Y BEARING (AXLE DRIVE) 0-0X X BEARING (AXLE MAIN) 0-0X X

56 NUMERICAL INDEX (YMC PART ) PART NO PART NO PART NO PART NO PART NO PART NO --J-00-0 L-F LS-E LS-E UU-F LW AE L-F LS-E LS-E UU-F LW F L-F LS-E LS-E UU-F LW F L-F LS-E LS-E UU-F LW AL L-FA LS-E LS-E UU-F RE-E LN L-F LS-E LS-E UU-F RE-E TK L-F LS-E LS-F UU-F RE-E YA-F L-F LS-E LS-F UU-F RE-E L-F LS-E LS-F UU-F RE-E L-F LS-E LS-F UU-F SK L-E L-H-V LS-E LS-F UU-F TN L-E L-H-V-00-0 LS-E LS-F VJ TR-F L-E L-H LS-E LS-F VJ TS-E L-E L-H LS-E LS-F TS-EE L-F L-H LS-E LS-F DG-E TS-E L-F L-H LS-E LS-FE DG-H TS-E L-F L-H-V LS-E LS-FE DG-H TS-E L-F L-H-V LS-E LS-F HH-H0W TS-E L-F L-H LS-E LS-F HH-H TS-E L-F AH-E LS-E LS F HH-H TS-E L-F G-A LS-E LS-F HK TS-E L-F H LS-E LS-H HK TS-ER L-F H LS-E LS-H K TS-F L-F BH LS-E LS-H KA-E TS-F L-F LS LS-E LS-WE KA-E TS-F L-F LS-EF LS-E TL KA-F TS-F L-F LS-E LS-E TL-F KA-F TS-F L-F LS-E LS-E TL-F KA-F TS-F L-F LS-E LS-E TL-F KA-F TS-F L-F LS-E LS-E TL-F KA-F TS-F L-F LS-E LS-E UU-F LW TS-F i

57 NUMERICAL INDEX (YMC PART ) PART NO PART NO PART NO PART NO PART NO PART NO TS-F US-F YY-E YY-E YY-F YY-FK-E0-0 - TS-F US-F YY-E YY-E YY-F YY-FK-F0-0 - TS-F US-F YY-E YY-E YY-F YY-FK-G0-0 - TS-F US-F YY-E YY-E YY-F YY-FK-H0-0 - TS-F US-F YY-E YY-E YY-F YY-F TS-F US-F YY-E YY-E YY-F YY-F-E0-0 - TS-F US-F YY-E YY-E YY-F YY-F-F TS-FB US-F YY-E YY-E YY-F YY-F-G0-0 - TS-F US-F YY-E YY-F YY-F YY-F-H0-0 - TS-F US-F YY-EF YY-F YY-F YY-F TS-F US-H YY-E YY-F YY-F YY-F TS-F YY.F YY-E YY-F YY-F YY-F TS-F YY YY-E YY-F YY-F YY-F TS-F YY YY-E YY-F YY-F YY-FX TS-FH YY YY-E YY-F0-F0-0 - YY-FJ YY-F TS-F YY YY-E YY-F0-G0-0 - YY-FM YY-F TS-FG YY YY-E YY-F0-H0-0 - YY-FA YY-F TS-FB YY YY-E YY-F YY-F YY-F TS-H YY YY-E YY-F YY-F YY-FA TS-H YY YY-E YY-F0-E YY-F00-G0- - YY-F TS-H YY YY-E YY-F0-F YY-F00-H0- - YY-F TS-H YY YY-E YY-F0-G YY-F00-I0- - YY-F TS-H YY-E YY-E YY-F0-H YY-F00-J0- - YY-F TS-H YY-E YY-E YY-F0-E YY-F YY-F TS-H YY-E YY-E YY-F0-F YY-F YY-FF TS-H YY-E YY-E YY-F0-G YY-F YY-F TS-H YY-E YY-E YY-F0-H YY-F YY-F TS-H YY-E YY-E YY-F YY-FK-E0-0 - YY-F TS-WF YY-E YY-E YY-FG YY-FK-F0-0 - YY-F UC-E YY-E YY-E YY-F YY-FK-G0-0 - YY-F US-F YY-E YY-E YY-F YY-FK-H0-0 - YY-F ii

58 NUMERICAL INDEX (YMC PART ) PART NO PART NO PART NO PART NO PART NO PART NO YY-F YY-HE YY-WH YY-F YY-HF YY-WH YY-F YY-H YY-YFU-E L-00 - YY-F YY-H YY-YFU-F YY-F YY-H YY-YFU-G A-00 - YY-F YY-H YY-YFU-H YY-FL YY-H YY-YFV-E YY-FL YY-H YY-YFV-F YY-F YY-H YY-YFV-G YY-H YYH YY-YFV-H YY-H YY-H YY-H YY-H YY-H YY-H YY-H YY-H YY-H YY-H YY-H YY-H YY-H YY-H YY-H YY-H YY-H YY-H YY-H YY-H F YY-H YY-H YY-H YY-WE H YY-H YY-WE H YY-H YY-WE H W YY-H YY-WE N-00 - YY-H YY-WF K-00 - YY-H YY-WF A YY-H YY-WF-B D YY-H YY-WF-C D YY-H YY-WF-D D YY-H YY-WF-E iii

59 NUMERICAL INDEX (YMC PART ) PART NO PART NO PART NO PART NO PART NO PART NO N N B N N N N N N N N A N A N Y A-00-0N Y N N Y N Y N N Y N YD N YJ N N X N N X N Y-00-0M N X-00-0N N N N N A N N N M N N M N iv