XC115B B /6/23 NEWS NO. DATE COMMENT PE0-MC Jun.,21,2017 MOD:FIG.35 ELECTRICAL 2 LIST/ILLUSTRATION REVISION.

Transcription

1 XC115B (April-2016) Parts & Accessories 2017/6/23 NEWS DATE COMMENT PE0-MC Jun.,21,2017 MOD:FIG.35 ELECTRICAL 2 LIST/ILLUSTRATION REVISION

2 Ray ZR Red (VRC1) Drum Ray ZR Cyan (Cm6) Drum PARTS CATALOGUE INDIA YAMAHA MOTOR PVT. LTD. 1st edition, April 2016 All rights reserved. Any reprinting or unauthorized use without the written permission of INDIA YAMAHA MOTOR PVT. LTD. is expressly prohibited. Printed in INDIA

3 FOREWORD This Parts Catalogue is related to the parts in use for the YAMAHA - When you are ordering replacement parts for refer to this Parts Catalogue and quote both part numbers and part names correctly. 1. Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Part Information. It is advisible that according to the Part Information you make necessary corrections to the Parts Catalogue on hand to keep it up-to-date. 2. Indication of No. of constituent parts for assembly. The numeral appearing to the right of each constituent part under the description indicates the quantity of such parts for each individual assembly unit. 3. Abbreviations The following Abbreviations are used in this Parts Catalogue. UR Use specified parts number. UN Use as many as needed. AP Alternate Parts LM Locally Made (Parts need to be ordered locally) F# Frame No. (Applicable machine No.) O/S Over Size EXAMPLE Part No. Description Qty 2FS-E CRANK SHAFT ASSY. 1 5YY-H BATTERY ASSY HOSE 2 1 2FS-E CYLINDER HEAD 1 1 Colour Code Colour Name Abbreviation 0121 VIVID RED COCKTAIL 1 VRC CYAN METALLIC 6 CM6 NOTICE The description and illustration in this Parts Catalogue may not necessarily match with the physical appearance of the parts. INDIA YAMAHA MOTOR PVT. LTD. reserves the right to carry out modifications on the vehicle, parts or accessories, as may be considered necessary, without being obliged to update this Parts Catalogue immediately. No part of this Publication may be reproduced without written permission of INDIA YAMAHA MOTOR PVT. LTD. Spare Parts Group 3. Applicable Serial No. and Color Code 1 Frame Serial No 2 Engine Serial No XXX Mfr Code 2RB1B801 Model Code 2RB1/B801 Model Code X Prod No Code xxxxxx Serial No. 1 Varient Code X Month Code X Year Code X Factory Code xxxxxx Serial No

4 1) Parts number structure 1) Common Parts number Example XXX-XXXXX-XX-XX B62-F Frame Model Function code Major classification # E--F--H Design Serial number Design Revision Change Modification Color Codes Painted Parts Major YMC Local eg:- B62 classification Engine Chassis Electrical number number E F H Revision Design Further Design change eg:- 1X/P0 2X/P1 3X/P2 Note:- 1) 'WE' indicates Kit Assy. fixed by service for market. 2) 'XF' indicates Sub Assy. & individual Parts not serviceable fixed by manufacturing. Note:- Only Colored parts are 12 digit in Catalog - Rest are 10 Digits(Non-Coloured Parts) 2) Standard parts number /Regular parts number Standard parts number ; 9XXXX-XXXXX Type of Parts Ex:- 947XX=Plug spark 932XX="O" Ring 985XX=Screw pan head Regular parts number ; 9XXXX-XXXXX Category Code Ex:- 901XX=Bolt and Nut 902XX=Washer and Rivet 903XX=Bush and Collor 904XX=Hose and Clamp 905XX=Springand spacer

5 CONTENTS ENGINE CYLINDER... 2 CRANKSHAFT & PISTON... 3 VALVE... 4 CAMSHAFT & CHAIN... 5 AIR SHROUND & FAN... 6 OIL PUMP... 7 INTAKE... 8 CARBURETOR... 9 EXHAUST...10 CRANKCASE CRANKCASE COVER STARTER...14 CLUTCH...15 TRANSMISSION...17 CHASSIS FRAME FENDER SIDE COVER REAR SUSPENSION FRONT FORK FUEL TANK SEAT FRONT WHEEL REAR WHEEL STEERING HANDLE & CABLE STAND & FOOTREST LEG SHIELD...32 GENERATOR STARTER MOTOR FLASHER LIGHT METER HEAD LIGHT TAIL LIGHT HANDLE SWITCH & LEVER ELECTRICAL ELECTRICAL NUMERICAL INDEX

6 FIG. 1 (1D0) CYLINDER HEAD PART PART NAME REMARKS 1 2FS-E HEAD, CYLINDER BOLT, FLANGE GASKET BOLT, STUD 2 5 2FS-E COVER, CYLINDER HEAD BOLT, FLANGE 2 7 1GC-E WASHER, SEALING 2 8 1GC-E GASKET, HEAD COVER NUT PLUG, SPARK (NGK LR6E) FS-E GASKET, CYLINDER HEAD PIN, DOWEL PIN, DOWEL BOLT, HEXAGON SOCKET HEAD FS-E CYLINDER FS-E GASKET, CYLINDER 1 2

7 FIG. 2 (1I0) CRANKSHAFT & PISTON PART PART NAME REMARKS 1 2FS-E CRANKSHAFT ASSY Y9 BEARING 1 3 1GC-E GEAR, PUMP DRIVE KEY, WOODRUFF 1 5 1GC-E PISTON (STD) 1 1GC-E PISTON (0.50MM O/S) 1 AP 1GC-E PISTON (1.00MM O/S) 1 AP 6 5KA-E PIN, PISTON CIRCLIP 2 8 1GC-E PISTON RING SET (STD) 1 1GC-E PISTON RING SET (0.50MM O/S) 1 AP 1GC-E PISTON RING SET (1.00MM O/S) 1 AP 3

8 FIG. 3 (1M0) VALVE PART PART NAME REMARKS 1 2FS-E VALVE, INTAKE 1 2 2FS-E VALVE, EXHAUST 1 3 1GC-E SEAL, VALVE STEM 2 4 1GC-E SPRING, VALVE INNER 2 5 1AA LOCK, VALVE SPRING RETAINER 4 UR 5TL-E LOCK, VALVE SPRING RETAINER 4 UR 6 1GC-E RETAINER, VALVE SPRING C-E SEAT, VALVE SPRING GC-E ARM, VALVE ROCKER NUT GC-E SCREW, VALVE ADJUSTING GC-E COLLAR GC-E SHAFT, ROCKER 2 4

9 FIG. 4 (1N0) CAMSHAFT & CHAIN PART PART NAME REMARKS 1 2FS-E CAMSHAFT ASSY YV BEARING P-E111F-00 PLATE G1 BOLT, FLANGE 1 5 1GC-E SPROCKET, CAM CHAIN G3090 CHAIN 1 7 1GC-E GUIDE, STOPPER GC-E GUIDE, STOPPER B-E TENSIONER ASSY, CAM CHAIN CK-E GASKET, TENSIONER CASE BOLT, FLANGE GC-E BOLT 1 5

10 FIG. 5 (1W0) AIR SHROUD & FAN PART PART NAME REMARKS 1 1GC-E AIR SHROUD, CYLINDER GC-E DAMPER, AIR SHROUD GC-E AIR SHROUD, CYLINDER V1 COLLAR DAMPER, PLATE 1 6 1GC-E DAMPER, AIR SHROUD GC-E DAMPER, AIR SHROUD SCREW, PAN HEAD W/WASHER SCREW, TAPPING FS-E FAN BOLT, FLANGE GC-E PLUG, BLIND GC-E PLATE GROMMET M9 COLLAR SCREW, PAN HEAD SCREW, PAN HEAD WASHER, PLATE 2 6

11 FIG. 6 (2C0) OIL PUMP PART PART NAME REMARKS 1 1GC-E OIL PUMP ASSY 1 2 1GC-E GASKET SCREW, PAN HEAD 2 4 1GC-E PLUG, DRAIN 1 5 1GC-E STRAINER, OIL SPRING, COMPRESSION O-RING 1 7

12 FIG. 7 (2J0) INTAKE PART PART NAME REMARKS 1 1GC-E JOINT, CARBURETOR GC-E JT., CARBURETOR 1 3 1GC-E JOINT 1 4 1GC-E DAMPER O-RING 1 6 2FS-E GASKET, MANIFOLD BOLT, FLANGE BOLT, FLANGE 1 9 1GC-E PIPE GC-E BAND GC-E PLATE GC-WE AIR CLEANER CASE COMP GC-WE CAP, CLEANER CASE SUB ASSY GC-E ELEMENT ASSY, AIR CLEANER GC-E SEAL GC-E443H-00 PIPE, DRAIN CLIP SCREW, TAPPING GC-E443G-00 PIPE, DRAIN GC-E ELEMENT, AIR CLEANER HOSE CLAMP ASSY M5 COLLAR BOLT, FLANGE GC-E PIPE, BREATHER CLIP CLIP GC-E442F-00 PROTECTOR 1 8

13 FIG. 8 (2K0) CARBURETOR PART PART NAME REMARKS 1 2RB-E CARBURETOR ASSY LW NEEDLE ASSY 1 3 1GC-1410A-01.STARTER SET 1 4 5P PILOT SCREW SET 1 5 2RB-1490J-00.NEEDLE SET 1 6 5LW THROTTLE SCREW SET 1 7 3G2-1423E-45.JET, MAIN (#113.8) 1 8 5P NOZZLE, MAIN 1 9 1GC JET, PILOT (# 12.5) GC PIPE PM SCREW PM-H THROTTLE SENSOR ASSY B FLOAT GC-E496A-00.HOLDER, NEEDEL JET SCREW, PAN HEAD SCREW, PAN HEAD PM PLUG, DRAIN LW NET, FILTER GC PIPE, OVER FLOW F CLIP, PIPE GC PLATE RB PIPE GC-E NIPPLE GC-E BRACKET, THROTTLE SCREW, PAN HEAD GC-E SPRING HK O-RING PIN, FLOAT SCREW, PAN HEAD 1 9

14 FIG. 9 (2N0) EXHAUST PART PART NAME REMARKS 1 B80-E EXHAUST PIPE ASSY GC-E PROTECTOR, MUFFLER BOLT, FLANGE 2 4 1GC-E GASKET, EXHAUST PIPE NUT, FLANGE BOLT, FLANGE 2 7 1GC-E HOSE, BEND RB-E AIR INDUCTION SYSTEM ASSY BOLT, FLANGE BOLT GC-E HOSE, BEND CLIP GC-E HOSE, VACUUM SENSING CLIP GC-E PLATE 1 10

15 FIG. 10 (2R0) CRANKCASE PART PART NAME REMARKS BOLT, STUD 4 2 1GC-E CRANKCASE GC-E CRANKCASE BOLT, FLANGE GASKET 1 6 1GC-F BUSH DAMPER DAMPER 2 9 1GC-E BREATHER GC-E PIPE, BREATHER GC-E ELEMENT PIN, DOWEL BOLT, FLANGE BOLT, FLANGE PLUG, STRAIGHT SCREW GASKET BOLT, FLANGE GASKET GC-E PLUG, OIL O-RING GC-E PLATE GC-E PLUG, OIL LEVEL GC-E O-RING GC-E COVER, CAP OIL SEAL O-RING FS-E GASKET PIN BOLT, FLANGE BOLT, FLANGE 1 11

16 FIG. 10 (2R0) CRANKCASE PART PART NAME REMARKS 31 1GC-E COVER OIL SEAL O-RING PIN, DOWEL BOLT, FLANGE BOLT, FLANGE GC-E COVER, CRANKCASE FS-E GASKET, CRANKCASE COVER PIN, DOWEL BOLT, FLANGE 8 12

17 FIG. 11 (2S0) CRANKCASE COVER 1 PART PART NAME REMARKS 1 2FS-E COVER, CRANKCASE FS-E GASKET, CRANKCASE COVER GC-E BREATHER 2 4 1GC-E443E-00 PIPE, DRAIN CLIP 1 6 1GC-E SHAFT PIN, DOWEL BOLT, FLANGE GC-E ELEMENT GC-E COVER GC-E DAMPER GC-E SEAL, AIR DUCT GC-E SEAL, PROTECTOR BOLT, FLANGE BOLT, FLANGE GC-E SEAL, AIR DUCT GC-E DUCT, AIR GC-E54F3-00 BAND GC-E CLAMP GC-E548B-00 OIL, LABEL 1 13

18 FIG. 12 (2U0) STARTER PART PART NAME REMARKS 1 2FS-E STARTER WHEEL ASSY 1 UR 2FS-E STARTER WHEEL ASSY 1 UR 2 18S-E STARTER CLUTCH ASSY 1 3 1GC-E COLLAR 1 4 1GC-E GEAR, IDLER GC-E SHAFT GC-E KICK SHAFT ASSY SPRING, TORSION BUSH, SOLID WASHER, PLATE CIRCLIP FS-E KICK CRANK ASSY BOLT, HEXAGON SOCKET HEAD GC-E KICK PINION ASSY GC-E CLIP 1 14

19 FIG. 13 (2X0) CLUTCH PART PART NAME REMARKS 1 2FS-E GEAR, PRIMARY DRIVE 1 UR YK BEARING OIL SEAL YJ BEARING 1 5 1GC-E PRIMARY SLIDING SHEAVE COMP GC-E WEIGHT 6 7 1GC-E CAM 1 8 1GC-E SLIDER 3 9 1GC-E COLLAR, GUIDE GC-E SHEAVE, PRIMARY FIXED GC-E CLUTCH CARRIER ASSY GC-E SECONDARY FIXED SHEAVE COMP GC-E SECONDARY SLIDING SHEAVE GC-E SEAL GC-E SEAL GC-E PIN, GUIDE GC-E COLLAR, GUIDE GC-E SPRING, SECONDARY GC-E SEAT, SECONDARY SPRING GC-E NUT GC-E BEARING GC-E CIRCLIP GC-E BEARING GC-E CLUTCH HOUSING COMP GC-E V-BELT GC-E COLLAR O-RING MX-E CLUTCH, ONEWAY WASHER, CONICAL SPRING 1 15

20 FIG. 13 (2X0) CLUTCH PART PART NAME REMARKS NUT NUT GC-E JOURNAL CIRCLIP 1 16

21 FIG. 14 (2Z0) TRANSMISSION PART PART NAME REMARKS 1 2FS-E MAIN AXLE COMP. (14/46T) Y6 BEARING Y6 BEARING WASHER, PLATE WASHER, CONICAL SPRING 1 6 2FS-E AXLE, DRIVE 1 7 1GC-E GEAR, 1ST WHEEL WASHER, CONICAL SPRING CIRCLIP Y4 BEARING OIL SEAL YK BEARING 1 17

22 FIG. 15 (3M0) FRAME PART PART NAME REMARKS 1 B62-F FRAME COMP GC-F ENGINE BRACKET COMP BOLT, FLANGE NUT, U FLANGE 2 5 1GC-F STOPPER, MAIN STAND COLLAR E3 BOLT, FLANGE NUT, U FLANGE 2 9 1GC-F SPACER DAMPER GC-F SHAFT, PIVOT NUT, U FLANGE 1 13 B62-F FLAP 1 18

23 FIG. 16 (3Q0) FENDER PART PART NAME REMARKS 1 B62-F P1 FENDER, FRONT -CM6(cyan metallic) 1 FOR CM6 B62-F P0 FENDER, FRONT -VRC1(vivid red) 1 FOR VRC S1 COLLAR BOLT, FLANGE 3 4 1GC-F FENDER, REAR BOLT M6 COLLAR BOLT, WITH WASHER 1 8 1GC-F BRACKET, REAR FENDER BOLT, FLANGE 1 10 B62-F GUARD, MUD BOLT BOLT, WITH WASHER FS-F FLAP CLAMP 1 15 B62-F163A-00 COVER, REAR FENDER US-H REFLECTOR ASSY NUT, FLANGE 1 19

24 FIG. 17 (3U0) SIDE COVER PART PART NAME REMARKS 1 B62-F171A-00-P1 COVER, TOP -CM6(cyan metallic) 1 FOR CM6 B62-F171A-00-P0 COVER, TOP-VRC1(vivid red) 1 FOR VRC SCREW, TAPPING 2 3 B62-F172W-00 COVER NUT, SPRING SCREW, TAPPING 3 6 B62-XF P0 COVER, SIDE 1 -SMX(black metallic) 1 UR SMX FOR VRC1 B62-XF P0 COVER, SIDE 1 -SMX(black metallic) 1 UR SMX FOR CM6 7 2GS-F EMBLEM NUT, SPRING SCREW, TAPPING SCREW, TAPPING RIVET 1 12 B62-XF P0 COVER, SIDE 2 -SMX(black metallic) 1 UR SMX FOR VRC1 B62-XF P0 COVER, SIDE 2 -SMX(black metallic) 1 UR SMX FOR CM6 13 2GS-F EMBLEM NUT, SPRING SCREW, TAPPING SCREW, TAPPING RIVET 1 18 B62-F COVER, SIDE NUT, SPRING SCREW, TAPPING SCREW, TAPPING RIVET 1 23 B62-F COVER, SIDE NUT, SPRING SCREW, TAPPING SCREW, TAPPING RIVET 1 20

25 FIG. 17 (3U0) SIDE COVER PART PART NAME REMARKS 28 B62-F LID, SIDE COVER NUT, SPRING SCREW, TAPPING 3 31 B62-F LID, SIDE COVER NUT, SPRING SCREW, TAPPING 3 34 B62-F171E-00 COVER, SIDE SCREW, TAPPING TS-F836B-02 TUNING FORK MARK 1 21

26 FIG. 18 (4C0) REAR SUSPENSION PART PART NAME REMARKS 1 B62-F SHOCK ABSORBER ASSY, REAR E8 BOLT, FLANGE NUT, FLANGE WASHER, PLATE 1 22

27 FIG. 19 (4K0) FRONT FORK PART PART NAME REMARKS 1 B82-F FRONT FORK ASSY 1 2 B82-F FRONT FORK ASSY (L.H) 1 3 B82-F TUBE, OUTER FS-F RING, SNAP 1 5 2FS-F OIL SEAL 1 6 2FS-F INNER TUBE COMP FS-F CYLINDER COMP., FRONT FORK 1 8 2FS-F RING, PISTON 1 9 2FS-F SPRING, SUB FS-F GASKET FS-F BOLT, HEXAGON SOCKET HEAD FS-F SEAL, DUST FS-F SPRING, FRONT FORK FS-F BOLT, CAP FS-F O-RING FS-F RING, SNAP 1 17 B82-F FRONT FORK ASSY (R.H) 1 18 B82-F317B-00..TUBE, OUTER FS-F RING, SNAP FS-F OIL SEAL FS-F INNER TUBE COMP FS-F CYLINDER COMP., FRONT FORK FS-F RING, PISTON FS-F SPRING, SUB FS-F GASKET FS-F BOLT, HEXAGON SOCKET HEAD FS-F SEAL, DUST FS-F SPRING, FRONT FORK FS-F BOLT, CAP FS-F O-RING 1 23

28 FIG. 19 (4K0) FRONT FORK PART PART NAME REMARKS 31 2FS-F RING, SNAP FS-F UNDER BRACKET COMP C-F RACE, BALL YY-F SEAL, DUST FS-F HOLDER, CABLE FS-F BOLT C-F RACE, BALL LS-F341E-10 RETAINER, BALL BEARING C-F RACE, BALL C-F RACE, BALL LS-F341E-00 RETAINER, BALL BEARING GC-F COVER, BALL RACE GC-F COVER, BALL RACE NUT 2 24

29 FIG. 20 (4S0) FUEL TANK PART PART NAME REMARKS 1 1GC-F FUEL TANK COMP GC-F NET, FILTER CLAMP BOLT, WITH WASHER 4 5 2FS-F PIPE, FUEL GC-F PIPE GC-F PIPE A1 CLIP CLIP CLIP FS-F FUEL COCK ASSY BOLT, FLANGE GC-F CAP ASSY 1 14 B62-F41B1-00 COVER, TANK N7 COLLAR BOLT FS-F414G-00 SEAL A TUBE, FLEXIBLE VINYL 1 25

30 FIG. 21 (4U0) SEAT PART PART NAME REMARKS 1 B62-F DOUBLE SEAT ASSY C-F PAD, SEAT 2 3 1GC-F HINGE, SEAT NUT, FLANGE 2 5 1GC-F PIN, SEAT FITTING 1 6 2FC-F473R-00 BOX BOLT 4 8 1GC-F PLUG, BLIND 1 9 1GC-F110F-00 DUCT SCREW, TAPPING 3 11 B62-F P0 HANDLE, SEAT-BWC1(white) 1 BWC1 FOR VRC1 B62-F P1 HANDLE, SEAT-CM6(cyan metallic) 1 FOR CM BOLT, FLANGE B-F SEAT LOCK ASSY BOLT, FLANGE GC-F478E-00 CABLE, SEAT LOCK GC-F117K-00 STAY, LOCK GC-WF ROTOR SUB ASSY WITH KEY L-F DRIVER L-F GRIP, DRIVER C-F SPANNER

31 FIG. 22 (4W0) FRONT WHEEL PART PART NAME REMARKS 1 2NC-F PANEL, WHEEL NC-F HUB, FRONT XN BEARING OIL SEAL SPACER NUT, SELF-LOCKING TIRE (90/ J ZAPPER TL) 1 UR MRF TIRE(90/ J CONTA 629N) 1 UR TVS VALVE, RIM 1 9 1GC-F AXLE, WHEEL COLLAR NUT, U WASHER NC-F PLATE, BRAKE SHOE GC-WF536-W0 BRAKE SHOE SET SPRING, TENSION GC-F GEAR, DRIVE GC-F BUSH GC-F GEAR, METER WASHER, PLATE GC-F LEVER, CAMSHAFT BOLT N NUT,HEX GC-F CAMSHAFT OIL SEAL L-F513A-00 PLATE, INDICATOR GC-F SEAL, CAMSHAFT 1 27

32 FIG. 23 (4Y0) REAR WHEEL PART PART NAME REMARKS 1 2NC-F PANEL, WHEEL NC-F HUB, REAR NUT, SELF-LOCKING N WASHER TIRE (90/ J ZAPPER TL) 1 UR MRF TIRE(90/ J CONTA 629N) 1 UR TVS VALVE, RIM 1 7 1GC-F530K-10 BRAKE SHOE SET 1 Go to P/N : PE0-MC SPRING, TENSION 2 9 1GC-F PIN, PIVOT NUT, FLANGE O-RING GC-F CAMSHAFT O-RING GC-F LEVER, CAMSHAFT GC-F533A-00 PLATE, INDICATOR WASHER, WAVE BOLT WASHER, PLATE NUT, SELF-LOCKING J8 WASHER, PLATE 1 28

33 PARTS NEWS News No. PE0-MC Date: May, 24., 2016 Cause : Revision Notice Correction Sales Unit Change Others Signature: K. Tanaka Model XC115B () Subject PARTS CATALOGUE CORRECTIONS CATALOGUE 1RB62-470E1 Time of YPEC Revision Text, Illustration --> Jun./20/2016 PDF Replace --> Jun./20/2016 (YPEC = Yamaha Parts Electrical Catalogue = Website parts catalogue) FIG.23 REAR WHEEL Fig. No. Ref. No. PART DESCRIPTION GC-F530K-10 BRAKE SHOE SET 1 Q'TY REMARKS *Part Identification Part no Identification Identification of Rear Brake shoe location Part no 1GC-F530K-10 Thank you very much for your cooperation. Parts Manager Check Service Manager Check Parts Manager File YAMAHA MOTOR CO.,LTD 2500 Shingai Iwata Shizuoka Japan Parts & Acc. Engineering Div., YMC

34 FIG. 24 (5B0) STEERING HANDLE & CABLE PART PART NAME REMARKS 1 B62-F HANDLE COMP BOLT, FLANGE NUT, U FLANGE SCREW, TAPPING 3 5 B62-F P0 COVER, HANDLE UPPER 1-SMX(black metallic) 1 SMX FOR VRC1,CM SCREW, TAPPING NUT, SPRING 4 8 B62-F COVER, HANDLE UPPER SCREW, TAPPING SCREW, TRUSS HEAD TAPPING NUT, SPRING 2 12 B62-H P0 COVER, METER -SMX(black metallic) 1 SMX FOR VRC1,CM NUT, SPRING FS-F GRIP ASSY FS-F CAP, GRIP UPPER FS-F CAP, GRIP UNDER SCREW, PAN HEAD B-F GRIP 1 19 B62-F REAR VIEW MIRROR ASSY (LEFT) 1 20 B62-F REAR VIEW MIRROR ASSY (RIGHT) FS-F CABLE, THROTTLE SCREW, PAN HEAD CLAMP GC-F WIRE, BRAKE SPRING, COMPRESSION NUT PIN GC-F CABLE, BRAKE SPRING, COMPRESSION NUT 1 29

35 FIG. 24 (5B0) STEERING HANDLE & CABLE PART PART NAME REMARKS PIN GC-F637G-00 HOLDER, WIRE GC-F STOPPER BOLT, FLANGE BOLT, FLANGE FS-F CABLE, STARTER GC-F NUT, ADJUSTING FS-F GUIDE, CABLE BOLT, FLANGE FS-F637G-00 HOLDER, WIRE 1 30

36 FIG. 25 (5F0) STAND & FOOTREST PART PART NAME REMARKS 1 1GC-F STAND, MAIN 1 2 1GC-F SHAFT, MAIN STAND CIRCLIP SPRING, TENSION 1 5 1GC-F HOOK 1 6 1GC-F GUIDE, WIRE 1 7 B62-F BOARD, FOOTREST NUT, SPRING BOLT, WITH WASHER GC-F STAND, SIDE BOLT COLLAR NUT, U FLANGE SPRING, TENSION GC-F FOOTREST, REAR GC-F COVER, REAR FOOTREST GC-F PLATE PIN CLIP GC-F FOOTREST, REAR GC-F COVER, REAR FOOTREST GC-F PLATE PIN CLIP GC-WF REAR FOOTREST KIT 1 AP 31

37 FIG. 26 (5M0) LEG SHIELD PART PART NAME REMARKS 1 B62-F LEG SHIELD SCREW, TAPPING COLLAR BOLT, FLANGE 2 5 B62-XF P0 PANEL FRONT SUB ASSY -BWC1(white) 1 BWC1 FOR VRC1 B62-XF P1 PANEL FRONT SUB ASSY-SMX(black metallic) 1 SMX FOR CM NUT, SPRING 2 7 B62-F839R-00 PANEL, ACCESSORY GROMMET NUT, SPRING 2 10 B62-XF83H-00-P0 PANEL COMP 1 -SMX(black metallic) 1 SMX FOR VRC1 B62-XF83H-00-P1 PANEL COMP 1-CM6(cyan metallic) 1 FOR CM SCREW, TAPPING NUT, SPRING 2 13 B62-XF83J-00-P0 PANEL COMP 2 -SMX(black metallic) 1 SMX FOR VRC1 B62-XF83J-00-P1 PANEL COMP 2 -CM6(cyan metallic) 1 FOR CM SCREW, TAPPING NUT, SPRING 2 16 B62-F LEG SHIELD SCREW, TAPPING BOLT GC-F PLUG, BLIND 1 20 B62-F836K-00 PANEL, INNER B62-F COVER, UNDER SCREW, TAPPING NUT, SPRING 4 24 B62-F FENDER, INNER SCREW, TAPPING NUT, SPRING GC-F STAY, PLATE 1 32

38 FIG. 26 (5M0) LEG SHIELD PART PART NAME REMARKS BOLT, FLANGE J9 COLLAR WASHER, PLATE NUT, FLANGE TS-F836B-02 TUNING FORK MARK 1 33

39 FIG. 27 (8A0) GENERATOR PART PART NAME REMARKS 1 1GC-H ROTOR ASSY 1 UR 2FS-H ROTOR ASSY 1 UR 2 1GC-H STATOR ASSY 1 UR 2FS-H STATOR ASSY 1 UR BOLT SCREW, PAN HEAD WASHER, PLATE NUT 1 34

40 FIG. 28 (8C0) STARTING MOTOR PART PART NAME REMARKS 1 2SP-H STARTING MOTOR ASSY 1 2 4RT-H BRUSH SET 1 3 2SP-H183G-00.CORD COMP S9-H RING 1 5 1JD-H SCREW SET BOLT, HEXAGON SOCKET HEAD O-RING 1 35

41 FIG. 29 (8F0) FLASHER LIGHT PART PART NAME REMARKS 1 B62-H FRONT FLASHER LIGHT ASSY B62-H SOCKET CORD ASSY 1 3 1GC-H BULB (12V-10W) NUT, SPRING 3 5 B62-H FRONT FLASHER LIGHT ASSY B62-H SOCKET CORD ASSY GC-H BULB (12V-10W) NUT, SPRING 3 9 B62-H REAR FLASHER LIGHT ASSY C-H333A-00.LENS COMP GC-H BULB (12V-10W) P-H STAY, FLASHER B62-H333E-00.CORD ASSY P-H PLATE P-H213A-00.SCREW, FITTING P-H SCREW, LENS FITTING P-H SCREW, FITTING 1 18 B62-H REAR FLASHER LIGHT ASSY C-H334A-00.LENS COMP GC-H BULB (12V-10W) P-H STAY, FLASHER B62-H333E-00.CORD ASSY P-H PLATE P-H213A-00.SCREW, FITTING P-H SCREW, LENS FITTING P-H SCREW, FITTING LP-H STAY, FLASHER

42 FIG. 30 (8G0) METER PART PART NAME REMARKS 1 B62-H SPEEDOMETER ASSY 1 2 5TS-H BULB (12V-1.7W) 4 3 B66-H350L-00.SOCKET ASSY SCREW, TAPPING 4 5 1GC-H SPEEDOMETER CABLE ASSY 1 37

43 FIG. 31 (8H0) HEADLIGHT PART PART NAME REMARKS 1 B62-H HEADLIGHT ASSY 1 2 B62-H COVER, SOCKET 1 3 2LP-H BULB (12V-35/35W) SCREW, TAPPING 6 38

44 FIG. 32 (8J0) TAILLIGHT PART PART NAME REMARKS 1 B62-H TAILLIGHT ASSY 1 2 B62-H SOCKET CORD ASSY B-H BULB (12V-21/5W) NUT, SPRING BOLT 4 39

45 FIG. 33 (8T0) HANDLE SWITCH & LEVER PART PART NAME REMARKS 1 1GC-H STARTER SWITCH ASSY 1 2 1GC-H396U-00 SWITCH 1 3 1GC-H HAZARD FLASHER SWITCH 1 4 1GC-H276A-00 DIMMER SWITCH COMP GC-H272W-00 LIGHTING SWITCH 1 6 B62-H HOLDER, LEVER B62-H HOLDER, LEVER UPPER GC-H LEVER L-H3945-V0 BOLT, LEVER NUT, SELF-LOCKING GC-H SWITCH BOLT, FLANGE 2 13 B62-H HOLDER, LEVER B62-H HOLDER, LEVER UPPER GC-H LEVER L-H3945-V0 BOLT, LEVER NUT, SELF-LOCKING GC-H FRONT STOP SWITCH ASSY BOLT, FLANGE 2 40

46 FIG. 34 (8V0) ELECTRICAL 1 PART PART NAME REMARKS 1 2RB-H C.D.I. UNIT ASSY 1 2 1GC-H BAND 1 3 1GC-H IGNITION COIL ASSY BOLT, FLANGE 2 5 1GC-H PLUG CAP ASSY 1 6 1GC-H HORN BOLT, FLANGE 1 8 2FS-H SENDER UNIT ASSY, FUEL METER 1 9 5TS-H GASKET, SENDER UNIT BOLT, WITH WASHER 4 41

47 FIG. 35 (8W0) ELECTRICAL 2 PART PART NAME REMARKS 1 1CK-H BATTERY (EXIDE ETZ-5 MC VRLA) 1 2 B62-H WIRE, PLUS LEAD 1 3 B62-H212B-00 BOX, BATTERY BOLT 3 5 B62-H PLATE, BATTERY FITTING NUT, SPRING BOLT, FLANGE NUT, SQUARE DAMPER, PLATE 6 10 B62-H252E-00 MAIN SWITCH COMP BOLT N WASHER 2 13 B62-H WIRE HARNESS ASSY CLAMP CLAMP FS-H RECTIFIER & REGULATOR ASSY BOLT, FLANGE GC-H STARTER RELAY ASSY BOLT 2 20 B62-XH MAIN SW. STRG. LOCK SUB ASSY 1 AP 21 5TS-H FLASHER RELAY ASSY GC H FUSE (10A) 1 42

48 PART NO PART NO PART NO PART NO PART NO PART NO 18S-E S-E S-E S-E S-E S-E S-E S-E S-E S-E S-E S-E S-E S-E S-E S-E S-E S-E S-E S-E S-E S-E S-E S-E S-E S-E S-E S-E S-E S-E S-E S-E S-E S-E S-E S-E GC-E GC-E GC-E GC-E GC-E GC-E GC-E GC-E GC-E GC-E GC-E GC-E GC-E GC-E GC-E GC-E442F GC-E443E GC-E443G GC-E443H GC-E GC-E GC-E GC-E GC-E GC-E GC-E GC-E GC-E GC-E496A GC-E GC-E GC-E GC-E GC-E GC-E GC-E GC-E GC-E GC-E GC-E GC-E GC-E GC-E GC-E GC-E GC-E GC-E GC-E GC-E GC-E548B GC-E GC-E54F GC-E GC-E GC-E GC-E GC-E GC-E GC-E GC-E GC-E GC-E GC-E GC-E GC-E GC-E GC-E GC-E GC-E GC-E GC-E GC-E GC-E GC-E GC-E GC-E GC-E GC-E GC-E GC-E GC-E GC-E GC-E GC-F110F GC-F117K GC-F GC-F GC-F GC-F GC-F GC-F GC-F GC-F GC-F GC-F GC-F GC-F GC-F GC-F GC-F GC-F478E GC-F GC-F GC-F GC-F GC-F GC-F GC-F GC-F530K GC-F GC-F533A GC-F GC-F GC-F GC-F GC-F GC-F GC-F GC-F GC-F637G GC-F GC-F GC-F GC-F GC-F GC-F GC-F GC-F GC-F GC-F GC-F GC-F GC-F GC-H GC-H GC-H GC-H GC-H GC-H272W GC-H276A GC-H GC-H GC-H GC-H GC-H GC-H GC-H GC-H GC-H GC-H GC-H396U GC-H GC-H GC-H GC-WE GC-WE GC-WF GC-WF536-W GC-WF JD-H PM PM PM-H P-H P-H P-H213A P-H213A P-H P-H P-H P-H P-H P-H C-E C-F C-F C-F C-F C-F C-F C-H333A C-H334A F FC-F473R FS-E FS-E FS-E FS-E FS-E FS-E FS-E FS-E FS-E FS-E FS-E FS-E FS-E FS-E FS-E FS-E FS-E FS-E FS-E FS-E FS-E FS-F FS-F FS-F FS-F FS-F FS-F FS-F FS-F FS-F FS-F FS-F i

49 PART NO PART NO PART NO PART NO PART NO PART NO 2FS-F FS-F FS-F FS-F FS-F FS-F FS-F FS-F FS-F FS-F FS-F FS-F FS-F FS-F FS-F FS-F FS-F FS-F FS-F FS-F414G FS-F FS-F FS-F FS-F FS-F FS-F FS-F FS-F FS-F637G FS-H FS-H FS-H FS-H GS-F GS-F LP-H LP-H NC-F NC-F NC-F NC-F NC-F RB RB-1490J RB-E RB-E RB-H SP-H SP-H183G L-F513A L-F L-F L-H3945-V L-H3945-V B-E G2-1423E LS-F341E LS-F341E RT-H S9-H B B-F B-F B-H P-E111F HK KA-E LW LW LW MX-E P P TL-E TS-F836B TS-F836B TS-H TS-H TS-H US-H YY-F E E G J J V M M M N S A A N N YV Y YJ YK YK XN Y Y Y ii

50 PART NO PART NO PART NO PART NO PART NO PART NO G N B62-F B62-F P0 B62-F P B62-F B62-F B62-F163A B62-F B62-F B62-F171A-00-P0 B62-F171A-00-P1 B62-F171E-00 B62-F B62-F172W B62-F B62-F B62-F B62-F41B B62-F B62-F P B62-F P B62-F B62-F P B62-F B62-F B62-F B62-F B62-F B62-F B62-F836K-00 B62-F B62-F839R-00 B62-H B62-H212B-00 B62-H B62-H252E-00 B62-H B62-H B62-H B62-H B62-H B62-H B62-H B62-H B62-H333E-00 B62-H333E-00 B62-H B62-H B62-H350L B62-H P B62-H B62-H B62-H B62-H B62-H B62-H B62-XF P B62-XF P B62-XF P B62-XF P B62-XF P B62-XF P B62-XF83H-00-P B62-XF83H-00-P B62-XF83J-00-P B62-XF83J-00-P B62-XH B80-E B82-F B82-F B82-F B82-F B82-F317B iii

51 COPYRIGHT: All rights reserved. No part of this publication may be reproduced without permission. INDIA YAMAHA MOTOR PVT. LIMITED A-3,Industrial Area,Noida-Dadri Road, Surajpur ,Distt: Gautam Budh Nagar (UP) 1Y12-(PC-01) E PRINTED IN INDIA