CRANKCASE - CYLINDER CONTINUED ON NEXT FRAME. Ref. Part No. Number Description Qty Remarks

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Jeremy Chapman
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2 CRANKCASE - CYLINDER 1 1W CRANKCASE W CRANKCASE 2 (1W ) PIN, DOWEL PIN, DOWEL BOLT, SOCKET HEAD BOLT BOLT, SOCKET HEAD BOLT, SOCKET HEAD GASKET PLUG, DRAIN BOLT, STUD M10-60L BOLT, STUD M10-70L NUT PIN, DOWEL HOLDER SCREW, PAN HEAD BOLT, STUD M8-50L 18 3TN GASKET, CYLINDER W CYLINDER W GASKET, CYLINDER HEAD W HEAD, CYLINDER WASHER, PLATE NUT (CMP-N2G ) CHAMPION N2G 10PK A ABSORBER A ABSORBER BREATHER HOSE ( ) (1W ) SPACER, ENG MOUNT REF W/SET CONTINUED ON NEXT FRAME A2

3 CRANKCASE - CYLINDER DAMPER, ENG MOUNT 1 ( ) SPACER, ENG MOUNT O-RING W ABSORBER (1W ) ABSORBER (1W ) ABSORBER A3

4 CRANKCASE COVER 1 1W COVER, CRANKCASE L W COVER, CRANKCASE R W GASKET CLAMP BOLT, HEX SKT HEAD W COVER, CRANKCASE G GASKET, CRCS. COVER PIN, DOWEL BOLT, HEX SKT HEAD G PLUG, OIL LEVEL O-RING SCREW, PAN HEAD ( ) GASKET A4

5 CRANKSHAFT - PISTON 1 2K CRANKSHAFT ASSEMBLY (1W ) W CRANK W CRANK R ROD, CONNECTING M PIN, CRANK H0-00. BEARING, CYLINDER.# WASHER W PISTON STD U.R. 1W PISTON 1 O/S ALT. PART 1W PISTON 2 O/S ALT. PART 1W PISTON 3 O/S ALT. PART 1W PISTON 4 O.S ALT. PART 9 1W PISTON RINGSET STD W PISTON RINGSET 1ST ALT. PART 1W PISTON RINGSET 2ND ALT. PART 1W PISTON RINGSET 3RD ALT. PART 1W PISTON RINGSET 4TH ALT. PART E1-00 BEARING PIN, PISTON CIRCLIP BEARING (B6205C4) OIL SEAL, SW-TYPE BEARING (B6304C3) OIL SEAL A6-00 O-RING COLLAR W GEAR, PRI DRIVE KEY, STRAIGHT CONTINUED ON NEXT FRAME A5

6 CRANKSHAFT - PISTON WASHER, SPRING NUT, SPEC L SHAPE KEY, WOODRUFF A6

7 C - D - I - MAGNETO 1 (1W ) CDI MAGNETO ASSEMBLY (1W ) ROTOR ASSEMBLY W BASE, MAGNETO A COIL SOURCE W COIL SOURCE W COIL, LIGHTING SCREW, PAN HEAD ( ) SCREW, PN/HD.W/WSHR (4-25) WASHER, SPRING W SPACER W COIL, PULSER SCREW, PAN HEAD WASHER, SPRING (1W ) LEAD WIRE ASSEMBLY SCREW, PN/HD.W/WSHR CLAMP SCREW, PAN HEAD ( ) SCREW WASHER, SPRING WASHER, PLATE WASHER NUT, HEXAGON WASHER, SPRING WASHER, PLATE A7

8 INTAKE 1 (2W ) CASE, AIR CLEANER W ELEMENT ASSEMBLY (1W ) W CAP, CLEANER CASE V GASKET, AIR CLEANER SCREW PAN HEAD ( ) WASHER W SEAL CLIP GROMMET COLLAR WASHER, SPRING BOLT ( ) CLAMP, HOSE (1W ) JOINT, AIR CLNR CLAMP, HOSE CLAMP, HOSE W JOINT, CARBURETOR V REED VALVE ASSEMBLY ( ) V REED, VALVE (1L ) UA STOPPER REED VALVE VALVE (10V ) WASHER, SPRING ( ) SCREW, PAN HEAD TT GASKET, VALVE SEAT BOLT ( ) WASHER CONTINUED ON NEXT FRAME A8

9 INTAKE 26 ( ) CLAMP (1W ) PLATE ALT. PART SCREW, PAN HEAD ALT. PART WASHER ALT..PART A9

10 CARBURETOR 1 (1W ) CARBURETOR ASSEMBLY JET, PILOT #60 (60) JET, MAIN (#350) U.R JET, MAIN (#360) U.R. STD JET, MAIN (#370) U.R NUT, CABLE ADJUSTING (1G ) WASHER, MAIN JET X NEEDLE VALVE SET (#3.3) WASHER, NEEDLE VALVE PLATE FLOAT ARM, FLOAT PIN, FLOAT GASKET, FLOAT CHMBR ( ) BODY, FLOAT CHMBR PLUG, SCREW O-RING SCREW, PAN HEAD WASHER, SPRING PLATE NOZZLE, MAIN P ( ) VALVE, THROTTLE NEEDLE (6F21-3) CLIP CONNECTOR SCREW, PAN HEAD WASHER, SPRING ( ) SEAT, SPRING CONTINUED ON NEXT FRAME A10

11 CARBURETOR SPRING, THROTTLE VALVE O-RING CLIP TOP, MIXING CHAMBER ( ) GASKET GUIDE, CABLE NUT, CABLE ADJUSTING M CAP X THROTTLE SCREW SET O-RING WASHER, NEEDLE SPRING, AIR ADJUSTING G SCREW, AIR ADJUSTING W PLUNGER, STARTER SPRING, PLUNGER W LEVER, STARTER PLATE, STARTER LVR CAP, PLUNGER COVER, PLUNGER CAP RING CLIP PIPE, AIRVENT J PIPE A11

12 EXHAUST 1 (2W ) EXHAUST PIPE ASSEMBLY L GASKET, EXST PIPE (1L ) NUT, RING GASKET, EXST PIPE BOLT, SOCKET HEAD BOLT, HOOK SPRING, TENSION ( ) W GASKET, MUFFLER CLAMP, HOSE (1W ) SILENCER, EXHAUST (1W ) SILENCER, EXHAUST WASHER WASHER, SPRING BOLT W CAP, SILENCER W STAY, MUFFLER GROMMET COLLAR BOLT ( ) WASHER, SPRING BOLT, HEXAGON ( ) WASHER WASHER DAMPER, MUFFLER COLLAR WASHER, PLATE WASHER BOLT, HEXAGON CONTINUED ON NEXT FRAME A12

13 EXHAUST 29 1M STAY, MUFFLER BOLT WASHER, SPRING WASHER (1W ) NUT, RING ALT. PART 34 (1W ) CAP, SILENCER ALT. PART B1

14 KICK - STARTER 1 1W KICK CRANK ASSEMBLY (1W ) YAMAHA BLK 2 1W BOSS, KICK CRANK WASHER, PLATE CIRCLIP SPRING, COMPRESSION BALL BOLT, SOCKET HEAD W KICK AXLE ASSEMBLY CLIP W GEAR, KICK (27T) HOLDER, KICK GEAR CIRCLIP COVER, SPRING SPRING, TORSION W SPACER OIL SEAL W COVER, KICK LEVER PLUG, TAPER B2

15 CLUTCH 1 (1W ) CLUTCH ASSEMBLY W PRIMARY DRIVEN GEAR COMP. (71T) E1-00. WASHER, PLATE G BOSS, CLUTCH PLATE, FRICTION PLATE, CLUTCH W PLATE, PRESSURE SPRING, COMPRESSION SCREW, WITH WASHER X PLATE, PUSH WASHER NUT W ROD, PUSH NUT WASHER, LOCK SPACER E1-00 WASHER, PLATE W ROD, PUSH (1W ) PUSH LEVER ASSEMBLY SPRING, TORSION WASHER, PLATE OIL SEAL, SO-TYPE SCREW, SPEC L SHAPE GASKET BALL B3

16 TRANSMISSION 1 1W AXLE, MAIN W GEAR, 5TH PINION WASHER, PLATE (1.0T) CIRCLIP W GEAR, 3RD PINION W GEAR, 6TH PINION W GEAR, 2ND PINION WASHER, PLATE (1.0T) BEARING BEARING W PLATE, COVER BOLT W AXLE, DRIVE W GEAR, 2ND WHEEL WASHER, PLATE CIRCLIP W GEAR, 6TH WHEEL WASHER W GEAR, 4TH WHEEL W GEAR, 3RD WHEEL W GEAR, 5TH WHEEL W GEAR, 1ST WHEEL WASHER, PLATE (1.0T) CIRCLIP BEARING, CYLINDRICAL GEAR, KICK IDLE (25T) SHIM 1 (0.5T) CIRCLIP BEARING (B6304) CONTINUED ON NEXT FRAME B4

17 TRANSMISSION OIL SEAL A0-00 UNAVAILABLE IN PRICE BOOK SPROCKET, DRIVE 11T U.R SPROCKET, DRIVE U.R SPROCKET, DRIVE U.R WASHER, LOCK NUT W PLATE, BRNG COVER SCREW, OVAL HEAD ( ) B5

18 SHIFTER 1 1 1W SHIFT CAM ASSEMBLY BEARING W SEGMENT PIN, DOWEL W PLATE, SIDE CIRCLIP PIN, DOWEL A BAR, SHIFT FORK GUIDE A BAR, SHIF FRK GDE W FORK, SHIFT A FORK, SHIFT PIN, STRAIGHT W STOPPER LEVER ASSEMBLY W BOLT SPRING, TENSION B6

19 SHIFTER 2 1 2HF SHIFT PEDAL ASSEMBLY YAMAHA BLK 2 1W PEDAL, SHIFT PIN, CLEVIS SPRING, TORSION PIN, COTTER WASHER WASHER W COVER, SHIFT PEDAL BOLT OIL SEAL W SHIFT SHAFT ASSEMBLY CIRCLIP CHANGE SHAFT1W101 (1W ) W CLIP, SHIFT SHAFT ROLLER, SHIFT LEVER F SHIFT LEVER ASSEMBLY (2A ) SPRING, TENSION W SHAFT SPRING, TORSION CIRCLIP SCREW, SPEC L SHAPE NUT WASHER, LOCK M34-00 WASHER, PLATE B7

20 FRAME - SIDE COVER 1 (1W ) FRAME (1W ) FRAME W ENGINE BRKT BOLT, WASHER BASED M8-115L BOLT, FLANGE M8-95L BOLT, WASHER BASED M10-80L WASHER, PLAIN NUT, SELF-LOCKING WASHER, SPRING (1W ) PROTECTOR, ENGINE BOLT, HEXAGON ( ) WASHER WASHER W COVER, SIDE SKY BLUE/ COMP. YELLOW 14 (1W ) COVER, SIDE SKY BLUE/ COMP. YELLOW EMBLEM, PROTECTOR SCREW, BIND WASHER, PLATE GROMMET GROMMET W UNAVAILABLE IN PRICE BOOK W DAMPER, LOCATING SEAL B8

21 FRONT FENDER - REAR FENDER FENDER, FRONT SET SKY BLUE BOLT ( ) WASHER, SPRING UNAVAILABLE IN PRICE BOOK GROMMET COLLAR W FENDER, REAR SKY BLUE BOLT, HEXAGON WASHER, SPRING WASHER, PLATE (1W ) GUARD, MUD M FLAP DAMPER BOLT, HEXAGON WASHER, SPRING WASHER, PLATE BOLT ( ) WASHER, SPRING (1W ) FLAP GROMMET B9

22 REAR ARM - CHAIN CASE 1 (1W ) REAR ARM YAMAHA BLK 2 1W SHAFT, PIVOT COVER, THRUST BUSH, SPEC L NYLON BUSH, SOLID OIL SEAL, SDO-TYPE BUSH, SOLID Y BUSH SHIM W SEAL, GUARD WASHER, SPRING NUT, HEXAGON K UNAVAILABLE IN PRICE BOOK 1 YAMAHA BLK BOLT WASHER, SPRING BOLT, HEXAGON ( ) SPRING, TORSION (1W ) ARM, TENSIONER OIL SEAL BOLT ( ) W TENSIONER ACC TENSIONER (2N ) W GUIDE, CHAIN SCREW, PAN HEAD NUT W COVER, THRUST BOLT NUT, SPEC L SHAPE PIN, COTTER CONTINUED ON NEXT FRAME B10

23 REAR ARM - CHAIN CASE PIN, CLEVIS WASHER, PLATE PIN, COTTER (1W ) CASE, CHAIN YAMAHA BLK 33 (1W ) RUBBER, CHAIN CASE (1W ) GUARD, CHAIN SCREW, PAN HEAD SCREW, PAN HEAD WASHER, SPRING WASHER, SPRING WASHER, PLATE WASHER, PLATE WASHER, PLATE SCREW, PAN HEAD WASHER, SPRING WASHER, PLAIN NUT, U (1W ) PLATE, CHN CS RUBR WASHER, PLATE SCREW, PAN HEAD SCREW, PAN HEAD WASHER, SPRING WASHER, PLATE NUT, U PIN, CLEVIS WASHER PIN, COTTER B11

24 REAR CUSHION 1 (1W ) SHK/ABS ASSEMBLY, REAR YW BUSH, RR SHOCK ABS (1W ) BRACKET, UPPER (1W ) NUT, ADJUSTING PIN, DOWEL NUT (1W ) SEAT, SPRING UPPER (1W ) GUIDE, SPRING ( ) SPRING, COMPRESSION PAINTED PINK 10 (1W ) SUPPORT, BUMP STOP (1W ) COVER (1W ) BUMP, STOP (1W ) CAP, CASE (1W ) GUIDE, SPRING ( ) SPRING, COMPRESSION ( ) SPRING, COMPRESSION PAINTED BLUE ( ) SPRING, COMPRESSION (1W ) GUIDE, SPRING (1W ) SEAT, SPRING LOWER ( ) CIRCLIP, OUTER (1W ) ROD, PUSH (1W ) DAMPER SUB-ASSEMBLY M UNAVAILABLE IN PRICE BOOK W BUSH, SHOCK ABS LWR SCREW, PAN HEAD ( ) B12

25 STEERING BEARING BEARING HE COVER, BALL RACE NUT X CROWN, HANDLE LOW GLOSS BLK BOLT, WASHER BASED BOLT, WASHER BASED BOLT, FLANGE NUT, FLANGE E HOLDER, HANDLE UPR BOLT, FLANGE ( ) W GUIDE, CABLE W HOLDER, CABLE C1

26 HANDLE - WIRE 1 1W HANDLEBAR (1W ) E GRIP LH W SWITCH, HANDLE LOW GLOSS BLK LEVER HOLDER ASSEMBLY 1 ( ) HOLDER, LEVER LOW GLOSS BLK 6 1J LEVER L LOW GLOSS BLK BOLT, HEXAGON ( ) BOLT, HEXAGON ( ) BOLT WASHER, PLATE COLLAR, LEVER WASHER, SPRING NUT, U ( ) LEVER HOLDER ASSEMBLY HOLDER, LEVER LOW GLOSS BLK 15 2A LEVER R LOW GLOSS BLK BOLT, HEXAGON ( ) BOLT, HEXAGON ( ) BOLT WASHER, PLATE COLLAR, LEVER WASHER, SPRING NUT, U CAP, GRIP UPPER CAP, GRIP LOWER CONTINUED ON NEXT FRAME C2

27 HANDLE - WIRE SCREW, PAN HEAD GRIP RH W RING, leaf TUBE, throttle guide W CABLE, THROTTLE NUT BOLT BOLT BOLT W CABLE, CLUTCH COVER, HANDLE LEVER W CABLE, BRAKE W CABLE, BRAKE COVER, HANDLE LEVER JOINT, CABLE PIN, CLEVIS WASHER, PLATE PIN, COTTER BAND, SWITCH CORD BAND, SWITCH CORD C3

28 FRONT FORK 1 (1W ) FRONT FORK ASSEMBLY (1W ) TUBE, OUTER (1W ) TUBE, OUTER Y OIL SEAL ( L0-00) WASHER, OIL SEAL W L CLIP, OIL SEAL W L RING, SNAP G L SEAL, DUST COVER, DUST SEAL W L CAP, FRONT FORK W L0-00. SPINDLE, TAPER (1W ) INNER TUBE (1W ) CYLINDER, FRTFRK (1G L0-00) SPRING, REBOUND (1W ) SPRING, FRONT FORK (1W ) SPRING, FRONT FORK (1W ) SPRING, FRONT FORK SEAT, SPRING UPPER GASKET W BOLT, CAP ( ) W L0-00. HOLDER, CABLE L0-00. BAND (1W L0-00) BOOT, FRONT FORK BAND, BOOT L0-00. SCREW, BOOT BAND (1W L0-33) BRACKET, LOWER YAMAHA BLK 25 (1W L0-00) SHAFT, STEERING (1W L0-00) BOLT WASHER, SPRING CONTINUED ON NEXT FRAME C4

29 FRONT FORK 28 ( ) NUT BOLT NUT WASHER WASHER W HOLDER, CABLE W GUIDE, CABLE L0-00. GASKET T BOLT, HEX SCKT HEAD GASKET, DRAIN PLUG SCREW, PAN HEAD W PLATE, NUMBER W EMBLEM W HOLDER, CABLE SCREW, PAN HEAD WASHER, PLATE NUT (1W ) SPACER C5

30 FUEL TANK 1 (1W ) FUEL TANK SKY BLUE 2 (1W ) EMBLEM (1W ) EMBLEM (1W ) EMBLEM K BODY, CAP K GASKET, CAP BODY FUEL TANK CAP (1K ) K GASKET, CAP K GASKET, CAP HOSE W DAMPER, LOCATING W HOLDER, DAMPER BOLT WASHER, SPRING WASHER W BRACKET, FUEL TNK BOLT WASHER, SPRING W BAND, TNK FITTING BOLT WASHER, SPRING WASHER, PLATE ( ) COLLAR ( ) FUEL COCK ASSEMBLY 1 ( ) VALVE LEVER, COCK ( ) GASKET CONTINUED ON NEXT FRAME C6

31 FUEL TANK WASHER, WAVE PLATE, LVR FITTING SCREW, PAN HEAD GASKET ( ) CUP, FILTER GASKET SCREW WASHER, PLATE HOSE CLIP SPRING, COMPRESSION C7

32 SEAT 1 (2W6-W ) SEMI-DBL-SEAT ASSEMBLY W COVER, SM-DBL SEAT BOLT, HEXAGON WASHER, SPRING WASHER M BRACKET, SEAT BRACKET, SEAT BOLT DAMPER, SEAT W CARRIER BOX ASSEMBLY (1W ) BRACKET, CARRIER W BRACKET, CARRIER BOLT, HEXAGON WASHER, SPRING BOLT WASHER, SPRING WASHER, PLATE W2-W TOOL KIT V SPANNER, SPECIAL C8

33 FRONT WHEEL 1 1K HUB, FRONT LOW GLOSS BLK 2 2W SPOKE SET, FRONT (1K ) SPOKE SET, INNER (1K ) SPOKE SET, OUTER (1K ) SPOKE SET, INNER (1K ) SPOKE SET, OUTER RIM 1.60X ( ) 300X21 BS TUBE ( ) ( ) BAND, RIM T SPACER, BEAD SPACER FLANGE, SPACER BEARING (B6202) BEARING W BRAKE SHOE PLT ASSEMBLY (1W ) LOW GLOSS BLK W BRAKESHOE SET-2PCS SPRING, TENSION X CAMSHAFT SEAL, CAMSHAFT LEVER, CAMSHAFT BOLT W AXLE, WHEEL NUT, CASTLE PIN, COTTER W GEAR UNIT ASSEMBLY W GEAR, METER SHIM, ROD CONTINUED ON NEXT FRAME C9

34 FRONT WHEEL BUSH WASHER, PLATE PIN, SPRING OIL SEAL CIRCLIP, S-TYPE W GEAR, DRIVE K CLUTCH, METER C10

35 REAR WHEEL 1 1W HUB, REAR LOW GLOSS BLK SPOKE SET, REAR ( ) SPOKE SET, INNER ( ) SPOKE SET, OUTER ( ) SPOKE SET, INNER ( ) SPOKE SET, OUTER RIM 1.85X ( ) 410X18 IRC MX TUBE BAND, RIM X SPACER, BEAD FLANGE, SPACER SPACER BEARING OIL SEAL W BRAKESHOE SET-2PCS COLLAR (1W ) PLATE, BRAKE SHOE (1W ) PLATE, BRAKE SHOE SPRING, TENSION A UNAVAILABLE IN PRICE BOOK CAMSHAFT V LEVER, CAMSHAFT ( ) BOLT W PULLER, CHAIN W PULLER, CHAIN W AXLE, WHEEL BEARING CONTINUED ON NEXT FRAME C11

36 REAR WHEEL OIL SEAL COLLAR COVER, HUB DUST WASHER, PLATE NUT, CASTLE PIN, COTTER W SPROCKET, DRIVN 39T U.R. 1W SPROCKET, DRIVN 41T U.R.äSTD 1W SPROCKET, DRIVN 43T U.R. 34 1G WASHER BOLT, STUD NUT, FLANGE ( ) CHAIN 520TR-94L (DK520TR-94L) JOINT CHAIN C12

37 STAND - FOOTREST - BRAKE PEDAL 1 1W STAND, SIDE A1-00 BOLT NUT SPRING, TENSION ( ) BRACKET FOOTREST W UNAVAILABLE IN PRICE BOOK ( ) BRACKET, FOOTREST W UNAVAILABLE IN PRICE BOOK BOLT BOLT, HEXAGON WASHER, PLATE W FOOTREST W FOOTREST SPRING, TORSION BOLT NUT, U (2W ) PEDAL, BRAKE YAMAHA BLK 15 55V PEDAL, BRAKE SPRING, TORSION PIN, CLEVIS WASHER PIN, COTTER SPRING, TENSION WASHER, PLATE CIRCLIP, E-TYPE ROD, BRAKE PIN, CLEVIS CONTINUED ON NEXT FRAME D1

38 STAND - FOOTREST - BRAKE PEDAL WASHER PIN, COTTER SPRING, COMPRESSION W SEAT, SPRING W PIN, CLEVIS WASHER, PLATE PIN, COTTER NUT BOLT NUT D2

39 SPEEDOMETER 1 (1W ) SPEEDOMETER ASSEMBLY.. 1 MILE/H 2 1E KNOB, TRIP METER M DAMPER E2-00 WASHER, PLATE CLIP BUSH, SPEC L RUBBER ( ) W DAMPER (1W ) BRACKET, METER BOLT WASHER, SPRING WASHER R SPEEDOMETER CABLE D3

40 HEADLIGHT 1 1W BODY ASSEMBLY, HEADLIGHT 1 YAMAHA BLK 2 (1W ) COLLAR, BODY FTNG L COLLAR, BODY FTNG UNA-VAILA-BL-EI (1W ) RIM, HEADLIGHT W COVER, HEADLIGHT R LENS ASSEMBLY XX. BULB, HL 6V25/25W W SOCKET W SPRING, REFLECTOR SCREW, PAN HEAD WASHER, SPRING (1W ) STAY, HEADLIGHT YAMAHA BLK 14 (1W ) STAY, HEADLIGHT YAMAHA BLK SCREW WASHER, SPRING WASHER W DAMPER, HDLT STAY NUT WASHER NUT (CROWN) ( ) WASHER D4

41 TAILLIGHT TAILLIGHT ASSEMBLY LENS, TAILLIGHT RIM, TAILLIGHT BULB CORD, TAILLIGHT WASHER SCREW, LENS FITTING BRACKET, TAILLIGHT TAILLIGHT ASSEMBLY ( ) COLLAR W WASHER, SPECIAL WASHER, SPRING NUT CLAMP D5

42 ELECTRICAL 1 5G IGNITION COIL ASSEMBLY (J ) SCREW PAN HEAD ( ) WASHER, SPRING PLUG CAP ASSEMBLY (1W ) WIRE HARNESS ASSEMBLY W CDI UNIT ASSEMBLY M DAMPER BAND, BATTERY CLAMP D6

43 K1

CYLINDER. Ref. Part No. Number Description Qty Remarks

CYLINDER. Ref. Part No. Number Description Qty Remarks A1 CYLINDER 1 3R9-11111-00-00 HEAD, CYLINDER 1......... 1 2 1W2-11161-00-00 ABSORBER 1............. 2 3 (1W2-11127-00-00) ABSORBER 3............. 1 4 2X3-11181-00-00 GASKET, CYLINDER HEAD 1. 1 5 90116-08321-00