35B4 Starter Motor / Disc Brake

Transcription

1 Parts & Accessories Starter Motor / Disc Brake

2 PARTS CATALOGUE INDIA YAMAHA MOTOR PVT. LTD. st edition, May 200 All rights reserved. Any reprinting or unauthorized use without the written permission of INDIA YAMAHA MOTOR PVT. LTD. is expressly prohibited. Printed in INDIA

3 This Parts Catalogue is related to the parts in use for the YAMAHA - When you are ordering replacement parts for refer to this Parts Catalogue and quote both part numbers and part names correctly.. Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Service Actions. It is advisible that according to the Service Action you make necessary corrections tothe Parts Catalogue on hand to keep it up-to-date. FOREWORD Abbreviation Colour Name Colour Code YB YAMAHA BLACK 0033 BMC BLUE METALLIC C Indication of No. of constituent parts for assembly. The numeral appearing to the right of each constituent part under the description indicates the quantity of such parts for each individual assembly unit. EXAMPLE Part No. Description Qty 5YY-E400-2 CRANK SHAFT ASSY. 35B-H20-00 BATTERY ASSY HOSE NOTICE The description and illustration in this Parts Catalogue may not necessarily match with the physical appearance of the parts. INDIA YAMAHA MOTOR PVT. LTD. reserves the right to carry out modifications on the vehicle, parts or accessories, as may be considered necessayr, without being oblighed to update this Parts Catalogue immediately. No part of this Publication may be reproduced without written permission of INDIA YAMAHA MOTOR PVT. LTD. 3. Applicable Serial No. and Color Code Frame Serial No 2 Frame Serial No XXX Mfr Code 35B Model Code 35B Model Code X Prod No Code xxxxxx Serial No. 4 Varient Code X Month Code X Year Code X Factory Code xxxxxx Serial No PARTS DEPARTMENT INDIA YAMAHA MOTOR PVT. LTD.

4 . Parts number Structure ) Common parts number XXX-XXXXX-XX-XX Example 35B-WE-00 -HEAD, CYLINDER Model Function code Major classification # E--F--H Design Serial number Design Revision Change Modification Color Codes Painted Parts eg:- 35B Major classification Engine Chassis Electrical YMC number 2 8 Local number E F H Revision Design Further Design change eg:- X/P0 2X/P 3X/P2 Note:- ) 'WE' indicates Kit Assy. fixed by service for market. 2) 'XE' indicates Sub Assy. & individual Parts not serviceable fixed by manufacturing. Note:- Only Colored parts are 2 digit in Catalog - Rest are 0 Digits(Non-Coloured Parts) 2) Standard parts number /Regular parts number Standard parts number ; 9XX-XXXXXXX Type of Parts Ex:- 947XX=Plug spark 932XX="O" Ring 985XX=Screw pan head Regular parts number ; 9XXXX-XXXXX Category Code Ex:- 90XX=Bolt and Nut 902XX=Washer and Rivet 903XX=Bush and Collor 904XX=Hose and Clamp 905XX=Springand spacer

5 CONTENTS ENGINE Fig CYLINDER... 2 Fig 2 CRANKSHAFT/PISTON... 3 Fig 3 VALVE... 4 Fig 4 CAMSHAFT/CHAIN... 5 Fig 5 OIL PUMP... 6 Fig 6 INTAKE... 7 Fig 7 CARBURETOR... 8 Fig 8 EXHAUST... 9 Fig 9 CRANKCASE... 0 Fig 0 CRANKCASE COVER... Fig STARTER... 2 Fig 2 STARTER CLUTCH... 3 Fig 3 CLUTCH... 4 Fig 4 TRANSMISSION... 5 Fig 5 SHIFT CAM FORK... 6 Fig 6 SHIFT SHAFT... 7 CHASSIS Fig 7 FRAME... 8 Fig 8 FENDER... 9 Fig 9 SIDE COVER Fig 20 REAR ARM. SUSPENSION... 2 Fig 2 STEERING Fig 22 FRONT FORK Fig 23 FUEL TANK Fig 24 SEAT Fig 25 FRONT WHEEL Fig 26 FRONT BRAKE CALIPER Fig 27 REAR WHEEL Fig 28 STEERING HANDLE CABLE Fig 29 FRONT MASTER CYLINDER Fig 30 STAND FOOTREST Fig 3 LEG SHIELD Fig 32 GENERATOR Fig 33 STARTING MOTOR Fig 34 FLASHER LIGHT Fig 35 METER Fig 36 HEAD LIGHT... 4 Fig 37 TAIL LIGHT Fig 38 HANDLE SWITCH LEVER Fig 39 ELECTRICAL Fig 40 ELECTRICAL NUMERICAL INDEX

6 FIG. 00 (D0) CYLINDER HEAD PART PART NAME REMARKS 35B-WE-0 HEAD, CYLINDER 2 5YY-E85-0 COVER, CYLINDER HEAD SIDE 3 3 4LS-E6-00 ABSORBER O-RING BOLT, FLANGE 2 6 4LS-E86-0 COVER, CYLINDER HEAD SIDE O-RING BOLT, FLANGE L7 WASHER, PLATE PLUG, SPARK (NGK CR7HSA) 4LS-E8-00 GASKET, CYLINDER HEAD PIN, DOWEL BOLT, HEXAGON SOCKET HEAD 2 4 4LS-E30-0 CYLINDER 5 5YY-E35-00 GASKET, CYLINDER O-RING 2

7 FIG. 002 (I0) CRANKSHAFT & PISTON PART PART NAME REMARKS 5YY-E400-2 CRANKSHAFT ASSY XU BEARING 3 4LS-E63-0 PISTON (STD) 4LS PISTON (0.50MM O/S) AP 4LS PISTON (.00MM O/S) AP 4 2TK PIN, PISTON CIRCLIP 2 6 4LS PISTON RING SET (STD) 4LS PISTON RING SET (0.50MM O/S) AP 4LS PISTON RING SET (.00MM O/S) AP 7 4LS-E BALANCER ASSY YD BEARING KEY, WOODRUFF H WASHER, PLATE 9570N-2500 NUT, FLANGE 3

8 FIG. 003 (M0) VALVE PART PART NAME REMARKS 4LS-E2-0 VALVE, INTAKE 2 4LS-E22-0 VALVE, EXHAUST 3 4LS-E29-00 SEAL, VALVE STEM 2 4 4LS-E26-00 SEAT, VALVE SPRING 2 5 5YY-E23-00 SPRING, VALVE INNER 2 6 4LS-E28-00 COTTER, VALVE 4 7 4LS-E27-00 RETAINER, VALVE SPRING 2 8 5YY-E25-00 ARM, VALVE ROCKER 2 9 4LS-E259-0 SCREW, VALVE ADJUSTING NUT 2 4LS-E SHAFT, ROCKER 2 2 4

9 FIG. 004 (N0) CAMSHAFT & CHAIN PART PART NAME REMARKS 5YY-E CAMSHAFT ASSY B.O-RING 3 4LS-EF-00 PLATE BOLT 5 5YY-E SPROCKET, CAM CHAIN WASHER, PLATE BOLT A0090 CHAIN 9 5YY-E GUIDE, STOPPER 0 5YY-E GUIDE, STOPPER 2 4LS-E COLLAR BOLT, FLANGE 3 5YY-E TENSIONER ASSY, CAM CHAIN 4 5YY-E GASKET, TENSIONER CASE BOLT, FLANGE GASKET 2 5

10 FIG. 005 (2C0) OIL PUMP PART PART NAME REMARKS 5YY-E OIL PUMP ASSY 2 5KA-E GEAR, PUMP DRIVEN CIRCLIP WASHER, PLATE WASHER, CONICAL SPRING PIN, DOWEL WASHER, PLATE 8 4LS-E GASKET, PUMP COVER SCREW, FLAT FILLISTER PLUG, STRAIGHT SCREW GASKET 2 4LS-E34-00 STRAINER, OIL 3 4LS-E GEAR, PUMP DRIVE (22T) 4 4LS-E FILTER,ROTARY 6

11 FIG. 006 (2J0) INTAKE PART PART NAME REMARKS 5YY-E JOINT, CARBURETOR O-RING BOLT HOSE CLAMP ASSY 5 5YY-E44-00 CASE, AIR CLEANER 6 5YY-E CAP, CLEANER CASE 7 5TS ELEMENT ASSY, AIR CLEANER 8 5YY-E JOINT, AIR CLEANER 9 5YY-E DUCT 0 5TS-WE445-0 AIR CLEANER SEAL SET SCREW,WITH WASHER 4 2 5TS-E443E-00 PIPE, DRAIN CLIP 4 5TS-E446R-00 SEAL 5 5TS-E HOLDER, WIRE 6 5TS-E HOLDER, GUIDE BOLT, WITH WASHER K COLLAR 2 9 5UC-E437-0 CLIP 7

12 FIG. 007 (2K0) CARBURETOR PART PART NAME REMARKS 35B-E CARBURETOR ASSY SCREW, PAN HEAD 2 3 5LW SPRING 4 5YY-WE42-00.NEEDLE SET KIT 5 5YY DIAPHRAGM 6 5YY-WE4-00.STARTER SET KIT 7 5YY PIPE 8 5YY-WH THROTTLE POSITION SENSOR KIT 9 5YY SCREW, PILOT 0 5K SPRING, AIR ADJUSTING 3H O-RING 2 3H WASHER 3 5LW-44-3.NOZZLE, MAIN 4 5LW JET, PILOT (# 00) 5 5LW HOLDER 6 4BH SPRING, THROTTLE STOP 7 2LN SCREW, THROTTLE 8 3G2-423A-75.JET, MAIN (#22.5) 9 5YY NEEDLE VALVE ASSY 20 5HK FLOAT PIN, FLOAT SCREW, PAN HEAD 23 5HK O-RING 24 5YY BODY, FLOAT CHAMBER 25 4TL PLUG, DRAIN SCREW, PAN HEAD F CLIP, PIPE 28 2GU PIPE, OVER FLOW 8

13 FIG. 008 (2N0) EXHAUST PART PART NAME REMARKS 35B-E MUFFLER COMP. 2 35B-E PROTECTOR, MUFFLER 3 35B-E PROTECTOR, MUFFLER B-E CAP, SILENCER GROMMET COLLAR BOLT,HEX. SOCKET BUTTON BOLT WASHER, PLAIN 3 0 4LS-F PAD, SEAT SCREW, WITH WASHER 2 2 3AH-E GASKET, EXHAUST PIPE BOLT BOLT, FLANGE 5 5TS-E PIPE 2 6 5TS-E GASKET BOLT 2 8 5YY-E AIR INDUCTION SYSTEM ASSY 9 5YY-E HOSE, BEND CLIP 2 5YY-E HOSE, BEND CLIP YY-E HOSE CLIP CLIP CLIP CLIP BOLT, FLANGE 9

14 FIG. 009 (2R0) CRANKCASE PART PART NAME REMARKS 5YY-E66-00 PIPE, BREATHER CLIP 2 3 5YY-E5-20 CRANKCASE 4 5YY-WE52-40 CRANKCASE 2 5 4LS-E67-00.PIPE, BREATHER PIN, DOWEL PIN, DOWEL 2 8 5YY-E58-0 HOLDER BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE 2 2 4LS-E544-0 HOLDER, CLUTCH CABLE 0

15 FIG. 00 (2S0) CRANKCASE COVER PART PART NAME REMARKS PIN, DOWEL 2 2 5YY-E54-30 COVER, CRANKCASE 3 5YY-E GASKET, CRANKCASE COVER PIN, DOWEL BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE PLUG, STRAIGHT SCREW O-RING PLUG, STRAIGHT SCREW A4 O-RING 2 5YY-E59-00 PLATE 3 5YY-E548-0 COVER, CHAIN CASE N-0606 SCREW, FLAT HEAD 2 5 5YY-E COVER, CRANKCASE 2 6 5YY-E546-0 GASKET, CRANKCASE COVER BOLT, FLANGE BOLT, FLANGE 2 9 4LS-E PLUG, OIL LEVEL O-RING OIL SEAL

16 FIG. 0 (2U0) STARTER PART PART NAME REMARKS 35B-E566-0 AXLE, KICK 2 5YY-E GEAR, KICK (28T) CLIP L3 WASHER, PLATE ( 0.5T) 2 5 5YY-E WHEEL, RATCHET SPRING, TORSION 7 5YY-E SPACER 8 5RE-E565-0 GEAR, KICK IDLE G4 WASHER, PLATE CIRCLIP 5YY-E KICK CRANK ASSY 2 5DG-E BOSS, KICK CRANK SPRING, COMPRESSION BALL WASHER, PLATE CIRCLIP 7 36L-E COVER, KICK LEVER NUT OIL SEAL 2

17 FIG. 02 (2V0) STARTER CLUTCH PART PART NAME REMARKS 5VL-E GEAR, IDLER 2 5US-E SHAFT 3 5US-E PLATE, IDLE GEAR SCREW, PAN HEAD 2 5 5VL-E GEAR, IDLER K6 WASHER, PLATE (0.9T) 7 4FP-E STARTER CLUTCH OUTER ASSY SPRING, COMPRESSION 3 9 4FP-E CAP, STARTER CLUTCH SPRING PIN, DOWEL BOLT 3 3

18 FIG. 03 (2X0) CLUTCH PART PART NAME REMARKS 5RE-E6-00 GEAR, PRIMARY DRIVE KEY, STRAIGHT WASHER, PLATE NUT 5 5YY-E PRIMARY DRIVEN GEAR COMP. 6 5YY-E PLATE, THRUST 7 5KA-E637-0 BOSS, CLUTCH 8 5YY-E PLATE, FRICTION 5 9 5RE-E PLATE, CLUTCH 4 0 5RE-E PLATE, PRESSURE A6 SPRING, COMPRESSION BOLT, WITH WASHER 4 3 4LS-E PLATE, PUSH 4 4LS-E ROD, PUSH WASHER N NUT WASHER, LOCK NUT BALL 20 4LS-E ROD, PUSH 2 2 4LS-E638- PUSH LEVER COMP SPRING, TORSION OIL SEAL CIRCLIP 4

19 FIG. 04 (2Z0) TRANSMISSION PART PART NAME REMARKS 5YY-E740-0 MAIN AXLE COMP Y4 BEARING X2 BEARING 4 4LS-E PLATE, COVER SCREW, PAN HEAD 2 6 5YY-E DRIVE AXLE ASSY 7 5YY-E725-0 GEAR, 5TH WHEEL (2T) 8 5YY-E722-0 GEAR, 2ND WHEEL (32T) 9 5YY-E723-0 GEAR, 3RD WHEEL (25T) WASHER, PLATE CIRCLIP 2 5YY-E724-0 GEAR, 4TH WHEEL (23T) 3 5YY-E72-0 GEAR, ST WHEEL (33T) 4 5YY-E COLLAR D3 WASHER, PLATE WASHER, PLATE Y6 BEARING OIL SEAL X9 BEARING SPROCKET, DRIVE (4T) 2 4LS-E HOLDER, SPROCKET BOLT, FLANGE 5

20 FIG. 05 (3J0) SHIFT CAM & FORK PART PART NAME REMARKS 5YY-E SHIFT CAM ASSY 2 4LS-E SEGMENT PIN, DOWEL SCREW 5 4LS-E85-00 FORK, SHIFT 6 4LS-E FORK, SHIFT 2 7 4LS-E FORK, SHIFT L-E BAR, SHIFT FORK GUIDE 9 36L-E BAR, SHIFT FORK GUIDE 2 6

21 FIG. 06 (3K0) SHIFT SHAFT PART PART NAME REMARKS 4LS-E840-0 STOPPER LEVER ASSY 2 4LS-E SPRING BOLT OIL SEAL 5 35B-XE82-00 SHIFT SHAFT ASSY SPRING, TORSION CIRCLIP 8 35B-E80-00 SHIFT PEDAL ASSY 9 36L-E83-00.COVER, SHIFT PEDAL BOLT, HEXAGON 7

22 FIG. 07 (3M0) FRAME PART PART NAME REMARKS 35B-F0-00 FRAME COMP CLAMP 3 35B-F36-00 STAY, ENGINE BOLT, FLANGE N-0500 NUT, FLANGE BOLT, FLANGE NUT, FLANGE 2 8 5YY-F37-0 STAY, ENGINE 3 9 5YY-F38-0 STAY, ENGINE BOLT, FLANGE BOLT, FLANGE NUT, FLANGE BOLT, FLANGE BOLT, FLANGE NUT, FLANGE 6 35B-F PROTECTOR, FOOT REST N-0806 BOLT, FLANGE BOLT, FLANGE NUT, FLANGE 20 5KA-F HANGER, HELMET N-0524 SCREW, PAN HEAD WITH WASHER 22 5YY-F TOOL KIT 23 5TS-F8G-00 BAND 8

23 FIG. 08 (3Q0) FENDER PART PART NAME REMARKS 35B-F5-00-3X FENDER, FRONT -DRMK UR DRMK FOR YB 35B-F5-00-7X FENDER, FRONT -BMC UR FOR BMC BOLT, FLANGE 4 3 5TS-F58-00 HOLDER, CABLE 4 35B-F REAR FENDER ASSY. 5 5YY-F69-00.FLAP N-0502.SCREW, PAN HEAD WASHER, PLATE N NUT BOLT, WITH WASHER CLAMP 5TS-F68-20 PLATE, LICENSE WASHER, PLATE SCREW, WITH WASHER N NUT 2 5 5US-H50-00 REFLECTOR ASSY NUT, FLANGE 9

24 FIG. 09 (3U0) SIDE COVER PART PART NAME REMARKS 35B-XF7-40-0X COVER, SIDE - DRMK UR DRMK FOR YB 35B-XF7-50-0X COVER, SIDE -DRMK UR YB FOR BMC 35B-XF7-60-X COVER, SIDE -YB UR DRMK FOR YB 2 35B-XF X COVER, SIDE 2 -DRMK UR YB FOR BMC 35B-XF72-60-X COVER, SIDE 2 -YB GROMMET 2 4 5YY-F DAMPER, LOCATING 2 5 2YA-F780-0 LOCK ASSY NUT GROMMET A4 WASHER, PLATE (T=.0) SCREW, WITH WASHER 0 5YY-F77G-00 BOX, BATTERY BOLT, WITH WASHER 3 20

25 FIG. 020 (4A0) REAR ARM & SUSPENSION PART PART NAME REMARKS 35B-WF2-00 REAR ARM COMP. 2 5TS-F BUSH 2 3 5YY-F24-00 SHAFT, PIVOT N-2500 NUT, FLANGE H WASHER, PLATE WASHER, PLATE 3 7 5YY-F25-00 SEAL, GUARD 8 35B-F23-00 CASE, CHAIN BOLT, WITH WASHER 2 0 5TS-F SHOCK ABSORBER ASSY, REAR F2 WASHER, PLATE NUT, CROWN BOLT, FLANGE 2 4 5YY-F COLLAR, DISTANCE 2 2

26 FIG. 02 (4H0) STEERING PART PART NAME REMARKS 5KA-F RACE, BALL 2 2 5KA-F RACE, BALL 3 3 5KA-F RACE, BALL 4 4 4LS-F34E-0 RETAINER, BALL BEARING 5 4LS-F34E-00 RETAINER, BALL BEARING 6 5YY-F COVER, BALL RACE NUT 2 8 4LS-F348-0 WASHER, SPECIAL WASHER, PLATE 0 35B-F CROWN, HANDLE BOLT, FLANGE B-F CAP, BOLT BOLT WASHER 5 35B-F HOLDER, HANDLE UPPER BOLT PLUG B-F33A-00 STAY 9 5YY-F37J-00 DAMPER N-0606 BOLT, FLANGE N-0606 BOLT, FLANGE YY-F GUIDE, CABLE 22

27 FIG. 022 (4K0) FRONT FORK PART PART NAME REMARKS 35B-F300-0 FRONT FORK ASSY 2 35B-F302-0.FRONT FORK ASSY (L.H) 3 35B-F TUBE, OUTER (LEFT) 4 35B-F OIL SEAL 5 35B-F RING, SNAP 6 35B-F GASKET 7 35B-F BOLT, HEXAGON SOCKET HEAD 8 35B-F SPINDLE, TAPER 9 35B-F CYLINDER COMP., FRONT FORK 0 35B-F SPRING, REBOUND 35B-F RING, PISTON 2 35B-F30-0..INNER TUBE COMP. 3 35B-F SEAL, DUST 4 35B-F SPRING, FRONT FORK 5 35B-F WASHER, SPRING UPPER 6 35B-F SPACER 7 35B-F GASKET 8 35B-F3-00..BOLT, CAP 9 35B-F GROMMET 20 35B-F303-0.FRONT FORK ASSY (R.H) 2 35B-F TUBE, OUTER (RIGHT) 22 35B-F OIL SEAL 23 35B-F RING, SNAP 24 35B-F GASKET 25 35B-F BOLT, HEXAGON SOCKET HEAD 26 35B-F SPINDLE, TAPER 27 35B-F CYLINDER COMP., FRONT FORK 28 35B-F SPRING, REBOUND 23

28 FIG. 022 (4K0) FRONT FORK PART PART NAME REMARKS 29 35B-F RING, PISTON 30 35B-F30-0..INNER TUBE COMP. 3 35B-F SEAL, DUST 32 35B-F SPRING, FRONT FORK 33 35B-F WASHER, SPRING UPPER 34 35B-F SPACER 35 35B-F GASKET 36 35B-F3-00..BOLT, CAP 37 35B-F GROMMET 38 35B-F UNDER BRACKET COMP. 39 5KA-F34-00.RACE, BALL 40 5YY-F SEAL, DUST 4 35B-F BOLT B-F WASHER, SPRING, LOWER 2 24

29 FIG. 023 (4S0) FUEL TANK PART PART NAME REMARKS 35B-XF4A FUEL TANK COMP. -YB UR FOR YB 35B-XF4A-60-P5 FUEL TANK COMP. -BMC UR FOR BMC 2 4UU-F48-0 DAMPER, LOCATING 2 3 5YY-F DAMPER, LOCATING 2 4 5US-F DAMPER, LOCATING WASHER, PLATE BOLT, HEXAGON 7 4LS-F FUEL COCK ASSY 8 4UU-F SEAL, COCK SCREW, PAN HEAD 2 0 4UU-F CUP, FILTER 4UU-F GASKET 2 4UU-F NET, FILTER 2 3 4UU-F O-RING SCREW 5 4UU-F LEVER, COCK 6 4UU-F VALVE SCREW WASHER, PLATE 2 9 5TS-WF46-02 CAP ASSY WITH LOCK 20 5YY-F43-00 PIPE, FUEL CLIP B-XF SCOOP & GUIDE AIR (LH) -YB UR FOR YB 35B-XF38-60-P5 SCOOP & GUIDE AIR (LH) -BMC UR FOR BMC 23 5TS-F43B-00.EMBLEM 24 35B-XF3B SCOOP & GUIDE AIR 2 (RH) -YB UR FOR YB 35B-XF3B-60-P5 SCOOP & GUIDE AIR 2 (RH) -BMC UR FOR BMC 25 5TS-F43B-00.EMBLEM 25

30 FIG. 023 (4S0) FUEL TANK PART PART NAME REMARKS SCREW, ROUND TAPPING GROMMET TS-F DAMPER, LOCATING SCREW, BIND YY-F STAY N6 COLLAR WASHER, PLATE NUT, FLANGE B-F MOLD, FUEL TANK 26

31 FIG. 024 (4U0) SEAT PART PART NAME REMARKS 35B-F DOUBLE SEAT ASSY 2 4LS-F PAD, SEAT BOLT, BUTTON HEAD WASHER, PLATE B-XF COVER, TAIL -YB UR FOR YB 35B-XF COVER, TAIL -YB UR YB FOR BMC 6 35B-XF COVER, TAIL 2 -YB UR FOR YB 35B-XF COVER, TAIL 2 -YB UR YB FOR BMC 7 35B-XF COVER, TAIL UR FOR YB,BMC SCREW, WITH WASHER GROMMET 2 0 5YY-F HANDLE, SEAT FOR YB,BMC 5YY-F4796- COVER BOLT, FLANGE 3 27

32 FIG. 025 (4W0) FRONT WHEEL PART PART NAME REMARKS 5YY-F568-0 CAST WHEEL, FRONT SPACER YH BEARING OIL SEAL OIL SEAL 6 4UU-F CLUTCH, METER 7 4UU-F RETAINER, CLUTCH TIRE (2.75-8) TUBE (2.75-8) 0 5US-F590-0 GEAR UNIT ASSY 5US-F535-0.GEAR, DRIVE 2 5YY-F5X-00 COLLAR 3 5YY-F58-00 AXLE, WHEEL NUT, CASTLE WASHER PIN, COTTER 28

33 FIG. 026 (4X0) FRONT BRAKE CALIPER PART PART NAME REMARKS 5YY-F582U-0 DISK, BRAKE (RIGHT) BOLT,HEX. SOCKET BUTTON 6 3 5YY-F580U-20 CALIPER ASSY (RIGHT) 4 5US-W CALIPER SEAL KIT 5 5US-F SPRING, RETURN 6 5US-W BLEED SCREW KIT 7 5US-W BRAKE PAD KIT 8 5US-F PIN 2 9 5US-F SHIM, CALIPER 0 5US-W CLIP 5US-W INSULATOR 2 5US-W DUST COVER G0 BOLT 2 29

34 FIG. 027 (4Y0) REAR WHEEL PART PART NAME REMARKS 5YY-F CAST WHEEL, REAR 2 5YY-F50B-00 SPACER ASSY YH BEARING Y BEARING OIL SEAL O-RING 7 36L-F DAMPER 4 8 5US-F532-0 PLATE, BRAKE SHOE 9 5YY-WF BRAKE SHOE KIT SPRING, TENSION SPRING, TENSION 2 5YY-F535-0 CAMSHAFT 3 35B-F LEVER, CAMSHAFT BOLT N NUT 6 36L-F533A-0 PLATE, INDICATOR 7 35B-F CLUTCH, HUB CIRCLIP Y5 BEARING OIL SEAL 2 5YY-F AXLE, SPROCKET 22 5YY-F SPROCKET, DRIVEN (45T) BOLT L-F WASHER NUT TIRE (3.00-8) TUBE (3.00-8) 28 36L-F BAR, TENSION 30

35 FIG. 027 (4Y0) REAR WHEEL PART PART NAME REMARKS BOLT NUT CLIP BOLT N NUT N WASHER WASHER PIN, COTTER 37 5YY-F AXLE, WHEEL COLLAR COLLAR WASHER, PLATE NUT, CASTLE PIN, COTTER 43 5YY-XF PULLER CHAIN SUB-ASSY WASHER N NUT B520 CHAIN 3

36 FIG. 028 (5B0) STEERING HANDLE & CABLE PART PART NAME REMARKS 35B-F6-00 HANDLEBAR 2 35B-F63-0 CABLE, THROTTLE 3 5US-F HOLDER N-0500 SCREW, PAN HEAD 5 5YY-F6335- CABLE, CLUTCH 6 5TS-F COVER, HANDLE LEVER 7 35B-F CABLE, STARTER 8 5TS-F GRIP 9 35B-F GRIP ASSY 0 5TS-F GRIP (RIGHT) 35B-F CAP GRIP ASSY B-F628J-0.CAP, GRIP N NUT, FLANGE 2 4 5YY-F REAR VIEW MIRROR ASSY (LEFT) 5 5YY-F REAR VIEW MIRROR ASSY (RIGHT) 32

37 FIG. 029 (5C0) FRONT MASTER CYLINDER PART PART NAME REMARKS 5YY-F HOSE, BRAKE BOLT, UNION WASHER, PLATE 4 4 5YY-F583T- MASTER CYLINDER ASSY 5 5US-W CYLINDER KIT, MASTER 6 5US DIAPHRAGM, RESERVOIR 7 5US CAP, RESERVOIR SCREW, FLAT HEAD 2 9 5YY-F BRACKET, MASTER CYLINDER BOLT, FLANGE 2 5YY-F HOLDER, BRAKE HOSE 2 5YY-F HOLDER, BRAKE HOSE BOLT, FLANGE 2 4 5YY-WF COVER, DUST AP 5 5YY-F COVER, DUST K.COLLAR BOLT, WITH WASHER CLAMP 33

38 FIG. 030 (5E0) STAND PART PART NAME REMARKS 5TS-F7-0 STAND, MAIN 2 5TS-F72-0 SHAFT, MAIN STAND 3 4LS-F75-00 LINK, MAIN STAND SPRING, TENSION 5 35B-F72-00 PEDAL, BRAKE SPRING, TORSION 7 5YY-F ROD, BRAKE PIN, COTTER WASHER SPRING, COMPRESSION PIN NUT 3 35B-F74-00 FOOTREST 4 35B-F FOOTREST PIN, CLEVIS PIN, COTTER B9 SPRING, TORSION 8 35B-F COVER, FOOTREST N-0504 SCREW, PAN HEAD SCREW, PAN HEAD 2 35B-F FOOTREST PIN, CLEVIS PIN, COTTER B0 SPRING, TORSION 25 35B-F COVER, FOOTREST N-0504 SCREW, PAN HEAD SCREW, PAN HEAD 28 5YY-H JOINT, HOSE 34

39 FIG. 030 (5E0) STAND PART PART NAME REMARKS 29 35B-F743H-0 STOPPER, BOLT, FLANGE BOLT, FLANGE 32 5YY-F73-0 STAND, SIDE SPRING, TENSION BOLT NUT, SELF-LOCKING 36 35B-F74L-02 BRACKET P-F FOOTREST, REAR SPRING, COMPRESSION BALL 40 35B-F WASHER, SPECIAL PIN, CLEVIS PIN, COTTER 43 35B-F742L-02 BRACKET P-F FOOTREST, REAR SPRING, COMPRESSION BALL 47 35B-F WASHER, SPECIAL PIN, CLEVIS PIN, COTTER BOLT, FLANGE BOLT, FLANGE WASHER, PLATE COLLAR J WASHER, PLATE 2 35

40 FIG. 03 (5M0) LEG SHIELD PART PART NAME REMARKS 35B-F6A-00 STAY GROMMET BOLT, FLANGE B-F837D COVER, UNDER 3 -DPBMY DPBMY FOR BMC 35B-F837D-00-P COVER, UNDER 3 -DRMK DRMK FOR YB GROMMET C2 COLLAR SCREW, WITH WASHER 8 35B-XF P UNDER COVER ASSY -DRMK UR DRMK FOR YB 35B-XF UNDER COVER ASSY -YB UR YB FOR BMC NUT, SPRING SCREW, TRUSS HEAD TAPPING GROMMET 2 20P-F COLLAR SCREW, WITH WASHER 4 35B-XF P UNDER COVER ASSY 2 -DRMK UR DRMK FOR YB 35B-XF UNDER COVER ASSY 2 -YB UR YB FOR BMC NUT, SPRING SCREW, TRUSS HEAD TAPPING GROMMET 8 20P-F COLLAR SCREW, WITH WASHER 36

41 FIG. 032 (8A0) GENERATOR PART PART NAME REMARKS 35B-H ROTOR ASSY 2 35B-H40-00 STATOR ASSY BOLT BOLT 2 37

42 FIG. 033 (8C0) STARTING MOTOR PART PART NAME REMARKS 5YY-H800- STARTING MOTOR ASSY 2 5US-H80-00.BRUSH SET O-RING O-RING 5 5YY-H83G-00.CORD COMP BOLT, FLANGE 2 7 5US-H O-RING BOLT, FLANGE 2 38

43 FIG. 034 (8F0) FLASHER LIGHT PART PART NAME REMARKS 5YY-H FRONT FLASHER LIGHT ASSY 2 36L-H33-00.BULB, FLASHER (2V-0W) 3 5YY-WH33-20.LENS FLASHER W/GASKET 4 5YY-H FRONT FLASHER LIGHT ASSY L-H33-00.BULB, FLASHER (2V-0W) 6 5YY-WH LENS FLASHER KIT FRONT 2 7 5YY-H338-0 STAY, FLASHER 2 39

44 FIG. 035 (8G0) METER PART PART NAME REMARKS 35B-H METER ASSY 2 5TS-H BRACKET, METER 3 5HH-H350W-0.SOCKET CORD ASSY 4 5HH-H BULB (2V-3.4W) 5 5HH-H BULB (4V-3W T6.5) 6 35B-H353E-00.CASE, METER UPPER 7 35B-H353H-00.CASE, METER LOWER 8 35B-H SPEEDOMETER ASSY 9 35B-H FUEL METER ASSY 0 35B-H353F-00.CASE, UNDER 35B-H BULB, METER (2V-.7W) 2 35B-H TACHOMETER ASSY 3 35B-H338V-00 DAMPER N NUT, FLANGE B-H SPEEDOMETER CABLE ASSY O-RING 40

45 FIG. 036 (8H0) HEADLIGHT PART PART NAME REMARKS 5YY-WF COWLING ASSY - YB UR FOR YB 5YY-WF P4 COWLING ASSY -BMC UR FOR BMC 2 5YY-F BODY, COWLING -YB UR FOR YB 8 5YY-F P4.BODY, COWLING -BMC UR FOR BMC 3 5YY-F BODY, COWLING 2 - YB UR FOR YB 5YY-F P4.BODY, COWLING 2 -BMC UR FOR BMC 4 35B-F P0.WINDSHIELD - DRMK DRMK UR FOR YB 35B-F WINDSHIELD - YB YB UR FOR BMC SCREW, ROUND HEAD NUT 6 7 5TS-F836B-02.TUNING FORK MARK 8 5YY-F COVER NUT, SPRING NUT, SPRING 2 35B-H HEADLIGHT UNIT ASSY 2 35B-H BULB 3 35B-H CORD ASSY 4 35B-H FITTING PLATE, BULB 5 35B-H SCREW 6 35B-H BULB, HEADLIGHT (2V-35/35W) 7 35B-H COVER, SOCKET 8 5YY-H DAMPER, HEADLIGHT NUT, SPRING SCREW, BINDING B-F37M-00 STAY BOLT, WITH WASHER YY-H COVER, METER W5 COLLAR 2 4

46 FIG. 036 (8H0) HEADLIGHT PART PART NAME REMARKS BOLT, WITH WASHER NUT, SPRING B-F STAY, PLATE SCREW, WITH WASHER US-F PLATE, NUMBER SCREW, PAN HEAD WITH WASHER BOLT, FLANGE BOLT,HEX. SOCKET BUTTON 2 42

47 FIG. 037 (8J0) TAILLIGHT PART PART NAME REMARKS 35B-H TAILLIGHT UNIT ASSY 2 35B-H LENS, TAILLIGHT 3 35B-H SCREW, LENS FITTING B-H BULB (2V-2/5W) 5 35B-H GASKET, TAILLIGHT 6 35B-H33-00.BULB, FLASHER (2V-0W) B-H33R-00.SOCKET COMP B-H33J-00.SOCKET COMP. 9 35B-H4W-00.SOCKET COMP. 0 35B-H LENS, LICENCE BRACKET 35B-H GROMMET 4 2 5TS-H DAMPER 2 3 5TS-H WASHER, SPECIAL 2 4 5YY-H BRACKET NUT, CROWN 2 43

48 PART INFORMATION Kindly share & implement the contents of this Part information with all your branches and YBCs. Date: 24/0/205 TO : All Dealers PI 372 Model Subject 35B Series Typo error in Illustration Tail Light assy Part Catalog -35B series We regret Typo error in Illustration of Tail Light assy in all Part catalogs of 35B models. Please refer Annexure - for details Please update your respective catalogs Notes: You are most earnestly requested to explain, the above to your SERVICE, SALES, & SPARE PARTS TEAM. Please do not hesitate to seek any clarification from our visiting IYM & YMIS FIELD TEAM. Parts Group SPU INDIA YAMAHA MOTOR PVT.LTD. CC:ZBH / ZSM / RBH / RSM / SALES EXECUTIVE / SERVICE EXECUTIVE / PARTS MANAGERS :YAMAHA POINT(YP)/AUTHORISED SERVICE POINT(ASP) A-3,Industrial Area,Noida-Dadri Road, Surajpur-20306,Distt: Gautam Budh Nagar(UP)

49 Annexure - Models 35B,35B2,35B3, 0 2 INDIA YAMAHA MOTOR PVT.LTD. CC:ZBH / ZSM / RBH / RSM / SALES EXECUTIVE / SERVICE EXECUTIVE / PARTS MANAGERS :YAMAHA POINT(YP)/AUTHORISED SERVICE POINT(ASP) A-3,Industrial Area,Noida-Dadri Road, Surajpur-20306,Distt: Gautam Budh Nagar(UP)

50 FIG. 038 (8T0) HANDLE SWITCH & LEVER PART PART NAME REMARKS 5TS-H BAND, SWITCH CORD 2 5YY-H SWITCH, HANDLE SCREW, PAN HEAD 2 4 5YY-H SWITCH, HANDLE 5 5 4TL-H LEVER, STARTER WASHER SCREW, PAN HEAD SCREW, PAN HEAD 2 9 5YY-H29-00 HOLDER, LEVER 0 4LS-H LEVER 36L-H BOLT, LEVER N NUT, FLANGE N BOLT, WITH WASHER WASHER, PLATE 5 36L-H BAND, SWITCH CORD BOLT NUT 8 5YY-H SWITCH 9 5YY-H3980- FRONT STOP SWITCH ASSY 20 5YY-H LEVER BOLT NUT, SELF-LOCKING 44

51 FIG. 039 (8V0) ELECTRICAL PART PART NAME REMARKS 5YY-H20-00 BATTERY ASSY (YUASA YB5L-B) UR 35B-H20-00 BATTERY ASSY (EXIDE 2MX5L-B) UR HOSE 3 5YY-H23-0 BAND, BATTERY 4 35B-H RECTIFIER & REGULATOR ASSY SCREW,WITH WASHER 6 5TS-H250- MAIN SWITCH STEERING LOCK SCREW 2 8 5TS-H STOP SWITCH ASSY 9 35B-H WIRE HARNESS ASSY 0 35B-H COVER, CONNECTER 5US-H STARTER RELAY ASSY NUT, FLANGE 2 3 5YY-H RELAY ASSY 4 5YY-H25-00 WIRE, PLUS LEAD 5 5YY-H26-00 WIRE, MINUS LEAD 6 5YY-H SENDER ASSY 7 5TS-H GASKET, SENDER UNIT BOLT, FLANGE 4 45

52 FIG. 040 (8W0) ELECTRICAL 2 PART PART NAME REMARKS 5YY-H230-0 IGNITION COIL ASSY BOLT 3 5YY-H PLUG CAP ASSY 4 4LS-H NEUTRAL SWITCH ASSY GASKET 6 5YY-H C.D.I. UNIT ASSY 7 5YY-H BRACKET SCREW, PAN HEAD WASHER 2 0 5YY-H FLASHER RELAY ASSY 5YY-H337-0 HORN BOLT, FLANGE 3 5YY-H COVER, HORN BOLT, WITH WASHER 46

53 INDEX- PART NO PART NO PART NO PART NO PART NO PART NO 20P-F P-F P-F P-F F GU LN TK YA-F B-E B-E B-E B-E B-E B-E B-E B-F B-F6A B-F B-F B-F5-00-3X 8-35B-F5-00-7X 8-35B-F B-F B-F B-F B-F B-F B-F B-F B-F B-F B-F B-F B-F B-F B-F B-F B-F B-F B-F B-F B-F B-F B-F B-F B-F B-F B-F B-F B-F B-F B-F B-F B-F B-F B-F B-F B-F37M B-F B-F B-F33A B-F B-F B-F B-F B-F B-F B-F B-F B-F B-F B-F B-F B-F B-F B-F B-F628J B-F B-F B-F B-F B-F B-F B-F74L B-F742L B-F B-F B-F743H B-F B-F B-F837D B-F837D-00-P B-F B-F P B-H B-H B-H B-H B-H B-H B-H B-H33J B-H33R B-H338V B-H B-H B-H353E B-H353F B-H353H B-H B-H B-H B-H4W B-H B-H B-H B-H B-H B-H B-H B-H B-H B-H B-H B-H B-H B-H B-H B-WE-00-35B-WF B-XE B-XF B-XF38-60-P B-XF3B B-XF3B-60-P B-XF7-50-0X 9-35B-XF7-60-X 9-35B-XF X B-XF72-60-X B-XF4A B-XF4A-60-P B-XF B-XF B-XF B-XF B-XF B-XF P B-XF B-XF P B-XF L-E L-E L-E L-E L-F533A L-F L-F L-F L-H L-H L-H L-H AH-E G2-423A H H BH FP-E FP-E LS LS LS LS LS LS-EF LS-E LS-E LS-E LS-E LS-E LS-E LS-E LS-E LS-E LS-E LS-E LS-E LS-E LS-E LS-E LS-E LS-E LS-E LS-E LS-E LS-E LS-E LS-E LS-E LS-E LS-E LS-E i

54 INDEX- PART NO PART NO PART NO PART NO PART NO PART NO 4LS-E LS-E LS-E LS-E LS-E LS-E LS-E LS-F LS-F34E LS-F34E LS-F LS-F LS-F LS-F LS-H LS-H TL TL-H UU-F UU-F UU-F UU-F UU-F UU-F UU-F UU-F UU-F UU-F DG-E HH-H350W HH-H HH-H HK HK K KA-E KA-E KA-F KA-F KA-F KA-F KA-F LW LW LW LW RE-E RE-E RE-E RE-E TS TS-E TS-E443E TS-E TS-E446R TS-E TS-E TS-F TS-F TS-F TS-F TS-F TS-F43B TS-F43B TS-F TS-F TS-F TS-F TS-F TS-F8G TS-F836B TS-H TS-H TS-H TS-H TS-H TS-H TS-H TS-WE TS-WF UC-E US US US-E US-E US-F US-F US-F US-F US-F US-F US-F US-F US-F US-H US-H US-H US-H US-W US-W US-W US-W US-W US-W US-W VL-E VL-E YY YY YY YY YY YY-E YY-E YY-E YY-E YY-E YY-E YY-E YY-E YY-E YY-E YY-E YY-E YY-E YY-E YY-E YY-E YY-E YY-E YY-E YY-E YY-E YY-E YY-E YY-E YY-E YY-E YY-E YY-E YY-E YY-E YY-E YY-E YY-E YY-E YY-E YY-E YY-E YY-E YY-E YY-E YY-E YY-E YY-E YY-E YY-E YY-E YY-F YY-F YY-F YY-F YY-F77G YY-F YY-F YY-F YY-F37J YY-F YY-F YY-F YY-F YY-F YY-F YY-F YY-F YY-F50B YY-F5X YY-F YY-F YY-F YY-F YY-F YY-F YY-F YY-F580U YY-F582U YY-F YY-F583T YY-F YY-F YY-F YY-F YY-F YY-F YY-F YY-F YY-F YY-F ii

55 INDEX- PART NO PART NO PART NO PART NO PART NO PART NO 5YY-F YY-F P YY-F YY-F YY-F P YY-H YY-H83G YY-H YY-H YY-H YY-H YY-H YY-H YY-H YY-H YY-H YY-H YY-H YY-H YY-H YY-H YY-H YY-H YY-H YY-H YY-H YY-H YY-H YY-H YY-H YY-H YY-H YY-H YY-WE YY-WE YY-WE YY-WF YY-WF YY-WF YY-WF P4 36-5YY-WH YY-WH YY-WH YY-XF G L J F H H G D L A K W N K K C iii

56 INDEX- PART NO PART NO PART NO PART NO PART NO PART NO A B B N B A Y Y Y YD X X Y XU YH YH A B N N N N N N N N N N N N N N N N N N N N N N iv

57 COPYRIGHT: All rights reserved. No part of this publication may be reproduced without permission. INDIA YAMAHA MOTOR PVT. LIMITED 9/6 MATHURA ROAD, FARIDABAD (HARYANA) Y09 (PC-0) E PRINTED IN INDIA