YZ-R15(RACING) Parts & Accessories. (Feb. 2016)

Transcription

1 YZ-R15(RACING) Parts & Accessories (Feb. 2016)

2 Black Metallic Bike Vivid Red Bike White Bike Fazer PARTS CATALOGUE INDIA YAMAHA MOTOR PVT. LTD. 1st edition, January 2016 All rights reserved. Any reprinting or unauthorized use without the written permission of INDIA YAMAHA MOTOR PVT. LTD. is expressly prohibited. Printed in INDIA

3 FOREWORD This Parts Catalogue is related to the parts in use for the YAMAHA - When you are ordering replacement parts for refer to this Parts Catalogue and quote both part numbers and part names correctly. 1. Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Part Information. It is advisible that according to the Part Information you make necessary corrections to the Parts Catalogue on hand to keep it up-to-date. 2. Indication of No. of constituent parts for assembly. The numeral appearing to the right of each constituent part under the description indicates the quantity of such parts for each individual assembly unit. 3. Abbreviations The following Abbreviations are used in this Parts Catalogue. UR Use specified parts number. UN Use as many as needed. AP Alternate Parts LM Locally Made (Parts need to be ordered locally) F# Frame No. (Applicable machine No.) O/S Over Size EXAMPLE Part No. Description Qty 1CK CRANK SHAFT ASSY. 1 20P-H BATTERY ASSY HOSE 2 1 2FB-E CYLINDER HEAD 1 NOTICE 1 Colour Code Colour Name Abbreviation 1115 DEEP PURPLISH BLUE METALLIC Y DPBMY The description and illustration in this Parts Catalogue may not necessarily match with the physical appearance of the parts. INDIA YAMAHA MOTOR PVT. LTD. reserves the right to carry out modifications on the vehicle, parts or accessories, as may be considered necessary, without being obliged to update this Parts Catalogue immediately. No part of this Publication may be reproduced without written permission of INDIA YAMAHA MOTOR PVT. LTD. Spare Parts Division 3. Applicable Serial No. and Color Code 1 Frame Serial No 2 Engine Serial No XXX Mfr Code Model Code Model Code X Prod No Code xxxxxx Serial No. 6 Varient Code X Month Code X Year Code X Factory Code xxxxxx Serial No

4 1) Parts number structure 1) Common Parts number Example XXX-XXXXX-XX-XX 2FB-E CYLINDER HEAD Model Function code Major classification # E--F--H Design Serial number Design Revision Change Modification Color Codes Painted Parts Major YMC Local eg:- 2FB classification Engine Chassis Electrical number number E F H Revision Design Further Design change eg:- 1X/P0 2X/P1 3X/P2 Note:- 1) 'WE' indicates Kit Assy. fixed by service for market. 2) 'XF' indicates Sub Assy. & individual Parts not serviceable fixed by manufacturing. Note:- Only Colored parts are 12 digit in Catalog - Rest are 10 Digits(Non-Coloured Parts) 2) Standard parts number /Regular parts number Standard parts number ; 9XXXX-XXXXX Type of Parts Ex:- 947XX=Plug spark 932XX="O" Ring 985XX=Screw pan head Regular parts number ; 9XXXX-XXXXX Category Code Ex:- 901XX=Bolt and Nut 902XX=Washer and Rivet 903XX=Bush and Collor 904XX=Hose and Clamp 905XX=Springand spacer

5 CONTENTS ENGINE CYLINDER... 2 CRANKSHAFT & PISTON... 3 VALVE... 4 CAMSHAFT & CHAIN... 5 WATER PUMP... 6 RADIATOR & HOSE... 7 OIL PUMP... 8 INTAKE... 9 EXHAUST...10 CRANKCASE CRANKCASE COVER STARTER CLUTCH...13 CLUTCH...14 TRANSMISSION...15 SHIFT CAM FORK SHIFT SHAFT...17 CHASSIS FRAME FENDER SIDE COVER REAR ARM. & SUSPENSION STEERING FRONT FORK FUEL TANK SEAT FRONT WHEEL FRONT BRAKE CALIPER REAR WHEEL REAR BRAKE CALIPER STEERING HANDLE & CABLE FRONT MASTER CYLINDER STAND & FOOTREST REAR MASTER CYLINDER LEG SHIELD WINDSHIELD GENERATOR STARTER MOTOR FLASHER LIGHT METER HEAD LIGHT TAIL LIGHT HANDLE SWITCH & LEVER ELECTRICAL ELECTRICAL NUMERICAL INDEX

6 FIG. 1 (1) CYLINDER PART PART NAME REMARKS 1 2FB-E CYLINDER HEAD ASSY PLUG, STRAIGHT SCREW BOLT, FLANGE GASKET BOLT, STUD 2 6 2FB-E COVER, CYLINDER HEAD BOLT, FLANGE GASKET B-E GASKET, HEAD COVER BOLT, FLANGE WASHER, PLATE PLUG, SPARK (NGK R CR9E) CK-E GASKET, CYLINDER HEAD PIN, DOWEL PIN, DOWEL BOLT PA-E CYLINDER B-E GASKET, CYLINDER BOLT, FLANGE GASKET 1 2

7 FIG. 2 (1I0) CRANKSHAFT & PISTON PART PART NAME REMARKS 1 1CK-E CRANKSHAFT ASSY X7 BEARING KEY, WOODRUFF 1 4 3C1-E PISTON (STD) B-E PIN, PISTON CIRCLIP 2 7 1PA-E PISTON RING SET (STD) B-E GEAR, DRIVE C-E BOSS, BUFFER WASHER, PLATE WASHER, CLAW B-E SPRING C-E ROLLER FB-E WEIGHT C-E GEAR, BALANCE WEIGHT COLLAR YD BEARING XS BEARING KEY, STRAIGHT WASHER, LOCK NUT 1 3

8 FIG. 3 (1M0) VALVE PART PART NAME REMARKS 1 5YP-E VALVE, INTAKE 2 2 5YP-E VALVE, EXHAUST B-E SEAL, VALVE STEM B-E SPRING, VALVE INNER 4 5 1WG LOCK, VALVE SPRING RETAINER 8 6 1PA-E RETAINER, VALVE SPRING B-E SEAT, VALVE SPRING B-E ARM, VALVE ROCKER 1 9 2DM SCREW, VALVE ADJUSTING NUT B-E ARM, VALVE ROCKER DM SCREW, VALVE ADJUSTING NUT CK-E SHAFT, ROCKER 2 2 4

9 FIG. 4 (1N0) CAMSHAFT & CHAIN PART PART NAME REMARKS 1 38B-E CAMSHAFT ASSY Y0.BEARING 1 UR Y1.BEARING 1 UR O-RING X7 BEARING 1 5 1PA-E DECOMPRESSION ASSY 1 6 2FB-E CAM, DECOMPRESSION 1 7 2FB-E BOLT B-E111F-00 PLATE BOLT, FLANGE A8096 CHAIN B-E GUIDE, STOPPER B-E GUIDE, STOPPER SCREW B-E COLLAR B-E COVER, CHAIN B-E TENSIONER ASSY, CAM CHAIN CK-E GASKET, TENSIONER CASE B-E HOLDER, CLUTCH CABLE BOLT 2 5

10 FIG. 5 (1Q0) WATER PUMP PART PART NAME REMARKS 1 38B-E COVER, HOUSING OIL SEAL B-E GASKET, HOUSING COVER B-E COVER, CYLINDER HEAD SIDE B-E GASKET, CYLINDER HEAD SIDE O-RING B-E IMPELLER SHAFT ASSY B-E PLATE B-E PLATE Y5 BEARING BOLT, FLANGE BOLT, FLANGE B-E STAY BOLT, FLANGE BOLT, FLANGE O-RING 1 6

11 FIG. 6 (1R0) RADIATOR & HOSE PART PART NAME REMARKS 1 1CK-E THERMOSTAT B-E COVER, THERMOSTAT BOLT, FLANGE B-E240A-00 RADIATOR ASSY 1 5 5YP-E BLOWER ASSY 1 6 5YP-E BOLT, BLOWER HOLDING 2 7 5YP-E NUT ST-E CAP, RADIATOR GROMMET BOLT, FLANGE WASHER, PLATE W3 COLLAR GROMMET CK-E246A-00 COVER P-E COVER, RADIATOR P-E PIPE HOSE CLAMP ASSY P-E PIPE HOSE CLAMP ASSY HOSE CLIP 2 7

12 FIG. 7 (2C0) OIL PUMP PART PART NAME REMARKS 1 38B-E OIL PUMP ASSY SCREW, PAN HEAD B-E PLUG, DRAIN B-E STRAINER, OIL SPRING, COMPRESSION O-RING B-E ELEMENT ASSY, OIL CLEANER B-E GEAR, PUMP DRIVE B-E COVER, OIL ELEMENT BOLT, FLANGE BOLT, FLANGE O-RING B-E COVER, PUMP GEAR BOLT, FLANGE 2 8

13 FIG. 8 (2J0) INTAKE PART PART NAME REMARKS 1 2FB-E MANIFOLD 1 2 2FB-E GASKET, MANIFOLD 1 3 2FB-E JOINT, INTAKE O-RING BOLT, FLANGE 2 6 5D7-E INJECTOR ASSY 1 7 5CA-E O-RING 1 8 2FB-E GASKET BOLT, FLANGE FB-E CAP, INJECTOR FB-E THROTTLE BODY ASSY HOSE CLAMP ASSY P-E CASE, AIR CLEANER P-E CAP, CLEANER CASE P-E ELEMENT ASSY, AIR CLEANER P-E JOINT, AIR CLEANER C1-E SEAL SCREW, TAPPING P-E443E-00 PIPE, DRAIN CLIP P-E PIPE, JOINT CLIP P-E PIPE P-E441J-00 PIPE, SILENCER PLUG CLIP NUT, SPRING BOLT, WITH WASHER FB-E PIPE, BREATHER CLIP HOSE CLAMP ASSY CLIP FB-E443H-00 PIPE, DRAIN 3 1 9

14 FIG. 9 (2N0) EXHAUST PART PART NAME REMARKS 1 2FB-E MUFFLER COMP CK-E PROTECTOR, MUFFLER FB-E PROTECTOR, MUFFLER M01 NUT, SPRING GROMMET COLLAR BOLT,HEX. SOCKET BUTTON 3 8 1CK-E CAP WASHER, PLAIN BOLT GROMMET C-E GASKET, EXHAUST PIPE NUT, FLANGE BOLT, FLANGE WASHER, PLATE BOLT, FLANGE 1 10

15 FIG. 10 (2R0) CRANKCASE PART PART NAME REMARKS 1 2FB-E CRANKCASE ASSY PIN, DOWEL BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE BOLT, FLANGE 1 11

16 FIG. 11 (2S0) CRANKCASE COVER 1 PART PART NAME REMARKS 1 2FB-E COVER, CRANKCASE FB-E GASKET, CRANKCASE COVER PIN, DOWEL BOLT, FLANGE PLUG, STRAIGHT SCREW O-RING PLUG, STRAIGHT SCREW O-RING 1 9 2FB-E PLATE B-E COVER, CHAIN CASE BOLT, FLANGE CK-E COVER, CRANKCASE FB-E GASKET, CRANKCASE COVER PIN, DOWEL BOLT, FLANGE BOLT, FLANGE B-E PLUG, OIL LEVEL O-RING OIL SEAL BOLT, FLANGE 1 12

17 FIG. 12 (2V0) STARTER CLUTCH PART PART NAME REMARKS 1 1CK-E GEAR B-E SHAFT E8 WASHER, PLATE CIRCLIP B-E WHEEL, STARTER X3 BEARING WASHER, PLATE C-E STARTER CLUTCH OUTER ASSY BOLT 3 13

18 FIG. 13 (2X0) CLUTCH PART PART NAME REMARKS 1 38B-E GEAR, PRIMARY DRIVE B-E KEY, FEATHER WASHER, PLATE NUT 1 5 1CK-E PRIMARY DRIVEN GEAR COMP C-E PLATE, THRUST C-E BOSS, CLUTCH B-E PLATE, FRICTION C-E PLATE, FRICTION C-E PLATE, CLUTCH B-E PLATE, PRESSURE C-E SPRING, CLUTCH C-E SCREW, SPRING C-E PLATE, PUSH C-E ROD, PUSH B-E WASHER C1-E NUT, ADJUSTING C-E WASHER, LOCK NUT B-E PUSH LEVER ASSY CK-E SPRING, RETURN B-E ROD, PUSH BALL Y9 BEARING OIL SEAL CIRCLIP WASHER, CONICAL SPRING 1 14

19 FIG. 14 (2Z0) TRANSMISSION PART PART NAME REMARKS 1 38B-E MAIN AXLE COMP XX BEARING YE BEARING B-E PLATE, COVER SCREW, PAN HEAD 2 6 1CK-E DRIVE AXLE ASSY B-E GEAR, 1ST WHEEL (34T) B-E COLLAR B-E GEAR, 5TH WHEEL (22T) WASHER CIRCLIP B-E GEAR, 4TH WHEEL (24T) B-E GEAR, 3RD WHEEL (30T) B-E GEAR, 6TH WHEEL (21T) B-E GEAR, 2ND WHEEL (30T) WASHER, PLATE F4 WASHER, PLATE YN BEARING Y6 BEARING OIL SEAL SPROCKET, DRIVE (15T) LS-E HOLDER, SPROCKET BOLT, FLANGE 1 15

20 FIG. 15 (3J0) SHIFT CAM & FORK PART PART NAME REMARKS 1 1CK-E SHIFT CAM ASSY B-E FORK, SHIFT B-E FORK, SHIFT B-E FORK, SHIFT B-E BAR, SHIFT FORK GUIDE SPRING, COMPRESSION 2 16

21 FIG. 16 (3K0) SHIFT SHAFT PART PART NAME REMARKS 1 21C-E STOPPER LEVER ASSY BOLT B-E SPRING B-E SHIFT SHAFT ASSY SPRING, TORSION CIRCLIP PIN, DOWEL OIL SEAL P-WE PEDAL, SHIFT P-E COVER, SHIFT PEDAL P-E ROD, SHIFT WASHER PIN, COTTER P-E ARM, SHIFT BOLT, HEXAGON 1 17

22 FIG. 17 (3M0) FRAME PART PART NAME REMARKS 1 2FB-F FRAME COMP BOLT, FLANGE BOLT, FLANGE NUT P-F BRACKET, UNDER BOLT, FLANGE P-F GUARD, MUD P-F CLAMP 1 9 1CK-F117G-00 PROTECTOR CK-F TOOL KIT CK-F POUCH 1 18

23 FIG. 18 (3Q0) FENDER PART PART NAME REMARKS 1 2FB-XF X FENDER, FRONT -DPBMY(purple blue) 1 FOR DPBMY C8 COLLAR GROMMET BOLT,HEX. SOCKET BUTTON GROMMET BOLT, WITH WASHER 2 7 1CK-F FENDER, REAR BOLT C-F PLATE, LICENSE SCREW, WITH WASHER NUT WASHER, PLATE CK-F REAR STAY COMP CK-F GUARD, MUD SCREW, TAPPING G0 COLLAR NUT, SELF-LOCKING CK-F160E-00 BOX GROMMET 1 19

24 FIG. 19 (3U0) SIDE COVER PART PART NAME REMARKS 1 1CK-F COVER, SIDE CK-F COVER, SIDE SCREW, WITH WASHER GROMMET RIVET A7 NUT, SPRING BOLT,HEX. SOCKET BUTTON 4 8 2FB-F TANK, RECOVERY BOLT P-F CAP P-F ELBOW HOSE HOSE CLIP P-F CLAMP, HOSE FB-XF P0 COVER, SIDE 3 -DPBMY(purple blue) 1 FOR DPBMY 17 2FB-XF P0 COVER, SIDE 4 -DPBMY(purple blue) 1 FOR DPBMY SCREW, WITH WASHER RIVET NUT, SPRING CK-XF17C-00-P0 COVER, SIDE 5 -DPBMY(purple blue) 1 FOR DPBMY 22 20P-F836B-00.TUNING FORK MARK SCREW, WITH WASHER CK-F171X-00-P0 COVER, SIDE 6 -DPBMY(purple blue) 1 FOR DPBMY DAMPER, PLATE SCREW, TRUSS HEAD TAPPING 2 20

25 FIG. 20 (4A0) REAR ARM & SUSPENSION PART PART NAME REMARKS 1 1CK-F REAR ARM COMP Y5 BEARING P-F BUSH 1 4 1CK-F COVER, THRUST P-F SHAFT, PIVOT NUT, FLANGE 1 7 1CK-F SEAL, GUARD COLLAR BOLT, FLANGE CK-F217A-00 ARM, RELAY BEARING COLLAR BOLT, FLANGE PK-F217F-00 ROD, CONNECTING NUT OIL SEAL CK-F CASE, CHAIN G0 COLLAR BOLT, FLANGE CK-F219X-00 COVER CK-F REAR FENDER COMP BOLT,HEX. SOCKET BUTTON CK-F164F-00 STAY BOLT, BUTTON HEAD COLLAR H0 COLLAR CK-F STAY, REAR CK-F STAY, REAR BOLT, FLANGE CK-F PROTECTOR, CHAIN BOLT, FLANGE COLLAR CK-F SHOCK ABSORBER ASSY, REAR 1 21

26 FIG. 21 (4H0) STEERING PART PART NAME REMARKS 1 2FB-F BEARING, STEERING UPPER RACE, BALL RACE, BALL TL-2341E-00 RETAINER, BALL BEARING (16) P-F COVER, BALL RACE NUT WASHER, PLATE P-F WASHER, SPECIAL P-F CROWN, HANDLE BOLT BOLT, FLANGE WASHER 1 22

27 FIG. 22 (4K0) FRONT FORK PART PART NAME REMARKS 1 1CK-F FRONT FORK ASSY 1 2 1CK-F FRONT FORK ASSY (L.H) 1 3 1CK-F TUBE, OUTER (L.H) P-F METAL, SLIDE P-F OIL SEAL P-F RING, SNAP P-F SEAL, DUST P-F INNER TUBE COMP P-F CYLINDER COMP., FRONT FORK P-F SPRING, REBOUND P-F RING, PISTON P-F SPINDLE, TAPER C-F GASKET C-F BOLT, HEXAGON SOCKET HEAD P-F SPRING, FRONT FORK P-F WASHER, SPRING UPPER P-F SPACER P-F BOLT, CAP P-F O-RING CK-F WASHER CK-F FRONT FORK ASSY (R.H) CK-F TUBE, OUTER P-F METAL, SLIDE P-F OIL SEAL P-F RING, SNAP P-F SEAL, DUST P-F INNER TUBE COMP P-F CYLINDER COMP., FRONT FORK P-F SPRING, REBOUND P-F RING, PISTON 1 23

28 FIG. 22 (4K0) FRONT FORK PART PART NAME REMARKS 31 20P-F SPINDLE, TAPER C-F GASKET C-F BOLT, HEXAGON SOCKET HEAD P-F SPRING, FRONT FORK P-F WASHER, SPRING UPPER P-F SPACER P-F BOLT, CAP P-F O-RING CK-F WASHER P-F UNDER BRACKET COMP P-F BOLT FB-F BEARING, STEERING LOWER YY-F SEAL, DUST 1 24

29 FIG. 23 (4S0) FUEL TANK 1 2FB-XF41A-11-P4 FUEL TANK COMP. DPBMY(purple blue) 1 FOR DPBMY 2 1CK-F416B-10.EMBLEM 1 3 2FB-F PROTECTOR 1 4 5YY-F413B-00.EMBLEM P-F BRACKET, FUEL TANK P-F411F-00 PLATE, FITTING B2 COLLAR GROMMET BOLT, FLANGE BOLT, HEXAGON SOCKET HEAD GROMMET BOLT, HEXAGON SOCKET HEAD COLLAR P-F MOLD, FUEL TANK FB-WF CAP ASSY WITH LOCK BOLT, HEXAGON SOCKET HEAD BOLT FB-E FUEL PUMP COMP FB-F BRACKET, FUEL PUMP GS-F414G-00 SEAL BOLT FB-E PIPE, FUEL P-F PIPE CLAMP CLIP FB-F CANISTER ASSY BOLT COLLAR FB-F ROLL OVER VALVE ASSY HOSE FB-F PIPE FB-F PIPE FB-F PIPE CLIP A1 CLIP FB-F483H-00 BAND 1 25 PART PART NAME REMARKS

30 FIG. 24 (4U0) SEAT PART PART NAME REMARKS 1 1CK-F SINGLE SEAT ASSY 1 2 1PM-F PAD, SEAT BOLT, BUTTON HEAD 2 4 1CK-F TANDEM SEAT ASSY 1 5 4LS-F PAD, SEAT C-F PAD, SEAT P-F SEAT LOCK ASSY NUT, FLANGE 2 9 1CK-F478E-00 CABLE, SEAT LOCK CK-WF47E-00 SEAT LOCK ASSY CK-F117K-00 STAY, LOCK SCREW, PAN HEAD SCREW, PAN HEAD NUT, SPRING 2 26

31 FIG. 25 (4W0) FRONT WHEEL PART PART NAME REMARKS 1 1CK-F CAST WHEEL, FRONT -YB(black) 1 YB FOR DPBMY 2 1CK-F510C-00 COLLAR ASSY OIL SEAL YH BEARING TIRE (90/80-17 M/C 46P) 1 MRF VALVE, RIM 1 7 5MT BALANCER, WHEEL (10G) 1 UN 5MT BALANCER, WHEEL (20G) 1 UN 5MT BALANCER, WHEEL (30G) 1 UN 8 1CK-F COLLAR, WHEEL 1 9 1CK-F AXLE, WHEEL NUT, SELF-LOCKING FB-F531B-00 EMBLEM, WHEEL 2 27

32 FIG. 26 (4X0) FRONT BRAKE CALIPER PART PART NAME REMARKS 1 1CK-F582U-10 DISK, BRAKE (RIGHT) BOLT,HEX. SOCKET BUTTON 5 3 2FB-F580U-00 CALIPER ASSY (RIGHT) 1 4 3C1-F PISTON ASSY, CALIPER 1 5 3C1-F CALIPER SEAL KIT 1 6 4C9-W BLEED SCREW KIT 1 7 5YP-F BOOT YP-F BOOT, CALIPER 1 9 5YP-F CLIP P0-F SUPPORT, PAD YP-F PIN, PAD C1-F BRAKE PAD KIT YP-F CLIP, PAD BOLT, FLANGE 2 28

33 FIG. 27 (4Y0) REAR WHEEL PART PART NAME REMARKS 1 1CK-F CAST WHEEL, REAR -YB(black) 1 YB FOR DPBMY 2 1CK-F530S-00 COLLAR ASSY YH BEARING B-F DAMPER OIL SEAL P-F CLUTCH, HUB-YB(black) 1 YB FOR DPBMY Y5 BEARING OIL SEAL 1 9 1CK-F COLLAR, WHEEL CK-F SPROCKET, DRIVEN (47T) BOLT, STUD NUT, U FLANGE TIRE (130/70R17 M/C 62P) 1 MRF VALVE, RIM MT BALANCER, WHEEL (10G) 1 UN 5MT BALANCER, WHEEL (20G) 1 UN 5MT BALANCER, WHEEL (30G) 1 UN 16 1CK-F AXLE, WHEEL CK-F COLLAR, SPROCKET AXLE CK-F COLLAR, WHEEL NUT, SELF-LOCKING WASHER, PLATE CK-F PULLER, CHAIN BOLT NUT, FLANGE E5132 CHAIN (DID 428VIX 132LL) E5021.JOINT, CHAIN (DID 428VIX) FB-F531B-00 EMBLEM, WHEEL 2 29

34 FIG. 28 (4Z0) REAR BRAKE CALIPER PART PART NAME REMARKS 1 1CK-F582W-10 DISK, REAR BRAKE BOLT 5 3 2FB-F580W-00 CALIPER ASSY, REAR S3-F PISTON ASSY, CALIPER 1 5 3GD-F CALIPER SEAL KIT 1 6 4S3-F SUPPORT,PAD 1 7 4S3-W BLEED SCREW KIT 1 8 3SP-F PIN, SLIDE 1 9 4S3-F BRAKE PAD KIT 1 30

35 FIG. 29 (5B0) STEERING HANDLE & CABLE PART PART NAME REMARKS 1 20P-F HANDLEBAR (LEFT) P-F HANDLEBAR (RIGHT) BOLT BOLT P-F CAP, BOLT 2 6 1CK-F GRIP ASSY P-F GRIP P-F END, GRIP P-F STOPPER P-F622H-00 WEIGHT P-F622F-00 DAMPER, LOCATING BOLT FB-F CABLE, THROTTLE FB-F CABLE, THROTTLE P-F GUIDE, WIRE SCREW, PAN HEAD P-F CABLE, CLUTCH P-F COVER, HANDLE LEVER CLAMP 1 31

36 FIG. 30 (5C0) FRONT MASTER CYLINDER PART PART NAME REMARKS 1 20P-F HOSE, BRAKE CK-F583T-00 MASTER CYLINDER ASSY 1 3 5P0-W CYLINDER KIT, MASTER 1 4 3RW-F DIAPHRAGM, RESERVOIR 1 5 3C1-F CAP, RESERVOIR Y-2589H-00.SCREW 2 7 3RW-F BRACKET, MASTER CYLINDER 1 8 3C1-F BUSH,DIAPHRAGM B-H LEVER BOLT NUT, U CK-H FRONT STOP SWITCH ASSY PLUG BOLT, FLANGE BOLT, UNION WASHER, PLATE CK-F HOLDER, BRAKE HOSE BOLT, FLANGE P-F HOLDER, BRAKE HOSE TS-H BAND, SWITCH CORD 1 32

37 FIG. 31 (5F0) STAND & FOOTREST PART PART NAME REMARKS 1 2FB-F STAND, SIDE SPRING, TENSION A7 BOLT, FLANGE COLLAR WASHER, PLATE NUT, U HOSE (L70) P-F BRACKET P-F FOOTREST P-F FOOTREST B9 SPRING, TORSION PIN, CLEVIS PIN, COTTER P-F BOLT PIN BOLT, HEXAGON SOCKET HEAD WASHER, PLATE BOLT, HEXAGON SOCKET HEAD FB-F PLATE BOLT, BUTTON HEAD WASHER, PLATE P-F BRACKET P-F FOOTREST P-F FOOTREST B0 SPRING, TORSION PIN, CLEVIS PIN, COTTER P-F BOLT PIN BOLT, HEXAGON SOCKET HEAD 1 33

38 FIG. 31 (5F0) STAND & FOOTREST PART PART NAME REMARKS WASHER, PLATE CK-F PEDAL, BRAKE P-E COVER, SHIFT PEDAL SPRING, TENSION HOSE CK-F144G-00 STAY, STOP SWITCH BOLT, BUTTON HEAD BOLT, HEXAGON SOCKET HEAD FB-F PLATE BOLT, BUTTON HEAD WASHER, PLATE P-F FOOTREST, REAR P-F FOOTREST, REAR SPRING, COMPRESSION BALL PIN, CLEVIS PIN, COTTER CK-F741L-00 BRACKET CK-F742L-00 BRACKET BOLT, FLANGE COLLAR P-E DAMPER, MUFFLER 1 34

39 FIG. 32 (5G0) REAR MASTER CYLINDER PART PART NAME REMARKS 1 1CK-F583V-00 RR. MASTER CYLINDER ASSY P-W CYLINDER KIT, MASTER NUT 2 4 2YK-F JOINT 1 5 4ML-F582A-50.JOINT 1 6 2VN-F CIRCLIP O-RING P-F TANK, RESERVOIR C-F CAP, RESERVOIR P-F585B-00.PLATE, DIAPHRAGM P-F DIAPHRAGM, RESERVOIR SCREW, FLAT HEAD CLIP CK-F HOSE, RESERVOIR FV-F589A-00.COVER, DUST TT-F PIN PIN, CLEVIS WASHER, PLATE PIN, COTTER BOLT, BUTTON HEAD BOLT, WITH WASHER FB-F HOSE, BRAKE BOLT, UNION WASHER, PLATE CLAMP 2 35

40 FIG. 33 (5M0) LEG SHIELD PART PART NAME REMARKS CLAMP P-F COVER, UNDER P-F COVER, UNDER BOLT,HEX. SOCKET BUTTON GROMMET C2 COLLAR GROMMET P-F COLLAR A7 NUT, SPRING C-F831U-00 STAY, SIDE P-F832U-01 STAY, SIDE CK-F836M-00-P5 PANEL, INNER 3-LNM1C(light gray metallic ) 1 LNM1C FOR DPBMY SCREW, TRUSS HEAD TAPPING P-F GROMMET GROMMET BOLT,HEX. SOCKET BUTTON WASHER, PLATE 4 36

41 FIG. 34 (5M3) WINDSHIELD PART PART NAME REMARKS 1 1CK-F WINDSHIELD P-F836R-00 PANEL, INNER SCREW, ROUND HEAD NUT DAMPER, PLATE 2 6 2FB-XF P0 BODY, FRONT UPPER 1-DPBMY(purple blue) 1 FOR DPBMY A7 NUT, SPRING CLAMP CLAMP FB-F STAY BOLT,HEX. SOCKET BUTTON GROMMET PB-F REAR VIEW MIRROR ASSY (LEFT) PB-F REAR VIEW MIRROR ASSY (RIGHT) P-F PLATE, RUBBER P-F PLATE, RUBBER BOLT C2 COLLAR P-F BRACKET, LICENSE P-F CAP, BOLT CK-XF11E-00-P0 COVER 7 -DPBMY(purple blue) 1 FOR DPBMY NUT, SPRING GROMMET A7.NUT, SPRING CK-XF11F-00-P0 COVER 8 1 FOR DPBMY NUT, SPRING GROMMET A7.NUT, SPRING BOLT,HEX. SOCKET BUTTON C2 COLLAR 2 37

42 FIG. 34 (5M3) WINDSHIELD PART PART NAME REMARKS GROMMET WASHER, PLATE BOLT,HEX. SOCKET BUTTON FB-XF P7 PANEL COMP 1 -LNM1C(light gray metallic ) 1 LNM1C FOR DPBMY 35 2FB-XF83G-60-P7 PANEL COMP 2 -LNM1C(light gray metallic ) 1 LNM1C FOR DPBMY SCREW, TRUSS HEAD TAPPING NUT, SPRING BOLT,HEX. SOCKET BUTTON WASHER, PLATE P-F837L-00 PANEL, CONSOLE P-F837M-00 PANEL, CONSOLE BOLT,HEX. SOCKET BUTTON C4 COLLAR 2 38

43 FIG. 35 (8A0) GENERATOR PART PART NAME REMARKS 1 2FB-H ROTOR ASSY 1 2 2FB-H STATOR ASSY BOLT, HEXAGON SOCKET HEAD BOLT NUT, FLANGE WASHER, PLATE 1 39

44 FIG. 36 (8C0) STARTING MOTOR PART PART NAME REMARKS 1 38B-H STARTING MOTOR ASSY 1 2 3AY-H BRUSH SET 1 3 5D7-8183G-00.CORD COMP S7-H GASKET 1 5 3AY-H SCREW O-RING 1 40

45 FIG. 37 (8F0) FLASHER LIGHT PART PART NAME REMARKS 1 2FB-H FRONT FLASHER LIGHT ASSY B-H331A-00.LENS COMP FB-H BULB, FLASHER (12V-10W) P-H STAY, FLASHER CK-H331E-00.CORD ASSY P-H PLATE P-H213A-00.SCREW, FITTING P-H SCREW, LENS FITTING P-H SCREW, FITTING FB-H FRONT FLASHER LIGHT ASSY B-H332A-00.LENS COMP FB-H BULB, FLASHER (12V-10W) P-H STAY, FLASHER CK-H332E-00.CORD ASSY P-H PLATE P-H213A-00.SCREW, FITTING P-H SCREW, LENS FITTING P-H SCREW, FITTING YY-H STAY, FLASHER FB-H REAR FLASHER LIGHT ASSY B-H333A-00.LENS COMP FB-H BULB, FLASHER (12V-10W) P-H STAY, FLASHER CK-H333E-00.CORD ASSY P-H PLATE P-H213A-00.SCREW, FITTING P-H SCREW, LENS FITTING P-H SCREW, FITTING FB-H REAR FLASHER LIGHT ASSY B-H334A-00.LENS COMP FB-H BULB, FLASHER (12V-10W) P-H STAY, FLASHER CK-H334E-00.CORD ASSY P-H PLATE P-H213A-00.SCREW, FITTING P-H SCREW, LENS FITTING P-H SCREW, FITTING YY-H STAY, FLASHER

46 FIG. 38 (8G0) METER PART PART NAME REMARKS 1 2FB-H METER ASSY WASHER, PLATE SCREW, TRUSS HEAD TAPPING GROMMET P-H DAMPER 1 6 1CK-H SENSOR, SPEED 1 7 1CK-H CLAMP BOLT, FLANGE 1 9 1CK-H CLAMP BOLT, FLANGE 1 42

47 FIG. 39 (8H0) HEADLIGHT PART PART NAME REMARKS 1 20P-H HEADLIGHT ASSY P-H BULB (12V-35/35W) P-H BULB (12V-5W) P-H CAP P-H COVER P-H COVER P-H COVER, SOCKET P-H CORD ASSY P-H DAMPER, HEADLIGHT SCREW, TRUSS HEAD TAPPING NUT, SPRING GROMMET WASHER, PLATE SCREW, TRUSS HEAD TAPPING CK-H CORD, HEADLIGHT 1 43

48 FIG. 40 (8J0) TAILLIGHT PART PART NAME REMARKS 1 1CK-H TAILLIGHT UNIT ASSY SCREW, TRUSS HEAD TAPPING GROMMET 2 4 1CK-H LICENCE LIGHT ASSY 1 5 1CK-H SCREW 2 6 1CK-H CORD, LICENCE LIGHT 1 7 1CK-H BULB (12V-5W) SCREW, BIND NUT 1 44

49 FIG. 41 (8T0) HANDLE SWITCH & LEVER PART PART NAME REMARKS 1 20P-H SWITCH, HANDLE CK-H SWITCH, HANDLE P-H HOLDER, LEVER P-H LEVER P-H BOLT, LEVER P-H331B-00 NUT, SPRING P-H BOLT P-H BOLT, CABLE ADJUSTING P-H NUT, ADJUSTING YX SWITCH SCREW, FLAT HEAD 1 45

50 FIG. 42 (8V0) ELECTRICAL 1 PART PART NAME REMARKS 1 1P5-H IGNITION COIL ASSY BOLT, HEXAGON P-H PLUG CAP ASSY P-H BATTERY ASSY (GS YTZ 5S MF) 1 UR 1CK-H BATTERY (EXIDE ETZ-5 MC VRLA) 1 UR 5 1CK-H PAD, BATTERY P-F811G-00 BAND 1 7 1CK-H WIRE, PLUS LEAD 1 8 1CK-H WIRE, SUB LEAD 1 9 1CK-H WIRE, MINUS LEAD C-H MAIN SWITCH STEERING LOCK SCREW CK-H STOP SWITCH ASSY FB-H WIRE HARNESS ASSY FB-F179E-00 BAND FB-XH MAIN SW. STRG. LOCK SUB ASSY 1 AP 46

51 FIG. 43 (8W0) ELECTRICAL 2 PART PART NAME REMARKS 1 2FB-H591A-00 ENGINE CONTROL UNIT ASSY 1 2 2FB-H BAND C-H NEUTRAL SWITCH ASSY GASKET B-H THERMO UNIT GASKET 1 7 2FB-H592A-00 SENSOR, OXYGEN B-H RECTIFIER & REGULATOR ASSY BOLT, FLANGE CK-H STARTER RELAY ASSY P-H FUSE (20A) BOLT B SENSOR, LEAN ANGLE SCREW, TAPPING A2 WASHER, PLATE FB-H RELAY ASSY CK-H RELAY ASSY CLAMP CLAMP CK-H COVER, CONNECTER P-H246B-02 COVER BOLT, WITH WASHER CK-H PROTECTER, WIRE HARNESS CLAMP TS-H FLASHER RELAY ASSY CK-H HORN CK-H HORN BOLT, FLANGE US-H REFLECTOR ASSY NUT, U WASHER, PLATE 1 47

52 PART NO PART NO PART NO PART NO PART NO PART NO 10B CK-E CK-E CK-E CK-E CK-E CK-E246A CK-E CK-E CK-E CK-E CK-E CK-E CK-E CK-E CK-F117G CK-F117K CK-F144G CK-F160E CK-F CK-F CK-F CK-F CK-F CK-F164F CK-F CK-F CK-F171X-00-P CK-F CK-F CK-F CK-F CK-F CK-F217A CK-F219X CK-F CK-F CK-F CK-F CK-F CK-F CK-F CK-F CK-F CK-F416B CK-F CK-F CK-F478E CK-F510C CK-F CK-F CK-F CK-F530S CK-F CK-F CK-F CK-F CK-F CK-F CK-F CK-F582U CK-F582W CK-F583T CK-F583V CK-F CK-F CK-F CK-F CK-F741L CK-F742L CK-F CK-F CK-F836M-00-P CK-F CK-H CK-H CK-H CK-H CK-H CK-H CK-H CK-H CK-H CK-H CK-H331E CK-H332E CK-H333E CK-H334E CK-H CK-H CK-H CK-H CK-H CK-H CK-H CK-H CK-H CK-H CK-H CK-H CK-H CK-WF47E CK-XF11E-00-P CK-XF11F-00-P CK-XF17C-00-P P5-H PA-E PA-E PA-E PA-E PM-F S7-H WG P-E P-E P-E P-E P-E P-E P-E441J P-E443E P-E P-E P-E P-E P-E P-E P-E P-E P-F P-F P-F P-F P-F P-F P-F P-F P-F P-F P-F P-F P-F P-F P-F P-F P-F P-F P-F P-F P-F P-F P-F P-F P-F P-F P-F P-F P-F P-F P-F P-F P-F P-F P-F P-F P-F P-F P-F P-F P-F P-F P-F P-F P-F P-F411F P-F P-F P-F P-F P-F P-F P-F585B P-F P-F P-F P-F P-F P-F622F P-F622H P-F P-F P-F P-F P-F P-F P-F P-F P-F P-F P-F P-F P-F P-F P-F P-F P-F811G P-F P-F832U P-F836B P-F836R P-F837L P-F837M P-F P-F P-F P-F P-H P-H P-H P-H P-H P-H213A P-H213A P-H213A P-H213A P-H P-H P-H246B P-H P-H P-H P-H P-H P-H331B P-H P-H P-H P-H P-H P-H P-H P-H P-H P-H P-H P-H P-H P-H P-H P-H P-H P-H P-H P-H P-H P-H P-H P-H P-W P-WE C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-E C-F C-F C-F C-F C-F C-F C-H DM DM FB-E FB-E i

53 PART NO PART NO PART NO PART NO PART NO PART NO 2FB-E FB-E FB-E FB-E FB-E FB-E FB-E FB-E FB-E FB-E FB-E FB-E FB-E443H FB-E FB-E FB-E FB-E FB-E FB-E FB-E FB-F FB-F179E FB-F FB-F FB-F FB-F FB-F FB-F FB-F FB-F FB-F FB-F FB-F483H FB-F531B FB-F531B FB-F580U FB-F580W FB-F FB-F FB-F FB-F FB-F FB-F FB-F FB-H FB-H FB-H FB-H FB-H FB-H FB-H FB-H FB-H FB-H FB-H FB-H FB-H FB-H FB-H591A FB-H592A FB-WF FB-XF X FB-XF P FB-XF P FB-XF41A-11-P FB-XF P FB-XF P FB-XF83G-60-P FB-XH GS-F414G PB-F PB-F PK-F217F VN-F YK-F Y-2589H B-E111F B-E B-E B-E B-E B-E B-E B-E B-E B-E B-E B-E B-E B-E B-E B-E B-E B-E B-E B-E240A B-E B-E B-E B-E B-E B-E B-E B-E B-E B-E B-E B-E B-E B-E B-E B-E B-E B-E B-E B-E B-E B-E B-E B-E B-E B-E B-E B-E B-E B-E B-E B-E B-E B-E B-E B-E B-E B-H B-H AY-H AY-H C1-E C1-E C1-E C1-F C1-F C1-F C1-F C1-F FV-F589A GD-F RW-F RW-F SP-F YX C9-W LS-E LS-F ML-F582A S3-F S3-F S3-F S3-W TT-F B-H B-E B-E B-E B-E B-F B-H B-H331A B-H332A B-H333A B-H334A C-F C-F831U C-H CA-E D7-8183G D7-E MT MT MT MT MT MT P0-F P0-W ST-E TL-2341E TS-H TS-H US-H YP-E YP-E YP-E YP-E YP-E YP-F YP-F YP-F YP-F YP-F YY-F YY-F413B YY-H YY-H A A A A A A M A E ii

54 PART NO PART NO PART NO PART NO PART NO PART NO F W B C C C C C G G H A B B Y X YN XX Y YD YE XS Y YH YH X Y Y X Y Y A E E iii

55 COPYRIGHT: All rights reserved. No part of this publication may be reproduced without permission. INDIA YAMAHA MOTOR PVT. LIMITED A-3,Industrial Area,Noida-Dadri Road, Surajpur ,Distt: Gautam Budh Nagar (UP) 1Y10-(PC-01) E PRINTED IN INDIA