Service Bulletin Trucks

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1 Volvo Trucks rth America, Inc. Greensboro, NC USA This Service Bulletin Replaces Service Bulletin Special Tools, Group 7 ( ), Publication number PV Service Bulletin Trucks Date Group. Page (10) Special Tools, Group 7 Frames, Springs and Wheels VN,VHD VERSION2 From build date Special Tools, Group 7 Frames, Springs and Wheels Updates to this Service Bulletin are indicated with a change bar , Rim Flange Wear Gauge page , Wheel End Play Gauge page , Leveling Valve Test Kit page , Tandem alignment page , ECS Height Gauge Kit page , Air Pressure Hose page , Pressure Transducer page 5 940INTRKTV, Installation Tool page 6 Manufactured by HUCKBOLT , Ride Height Tool page 7 J38460-A, Digital Inclinometer page 7 J , Inclinometer Adapter page 8 J39200, Fluke 87 Multimeter page 8 J44544, Ride Height Adjustment Socket page 9 J44684, Ride Height Gauge page 9 J45753, Spring Pin Remover/Installer page 10 J47287, Adapter page 10 PV USA16861

2 Service Bulletin (10) , Rim Flange Wear Gauge Tools is recommended for use when measuring the rim flange wear on aluminum wheels. This tool is available from Alcoa at W , Wheel End Play Gauge kit is used for checking the correct wheel end play for all front and rear axle models. This tool is highly recommended for receiving a true measurement compared to magnetic base dial indicators. W

3 Service Bulletin (10) , Leveling Valve Test Kit , Air Pressure Hose page 5 Test kit cap plugs (left, right) and adapter (center) W Test Kit Contents (P/N ) Part Number(s) Description Test Adaptor Cap Plug # Cap Plug #2 (3-ft nylon tube) Tube #1 (3-ft nylon tube with ferrel and nut) Tube #2

4 Service Bulletin (10) , Tandem alignment This tool is used to adjust tandem alignment on vehicles equipped with eccentric adjusted (non shim) VOAS suspensions. W , ECS Height Gauge Kit VN, VHD VERSION2 Variant / component: 6 x 2 Suspension The Electronically Controlled Suspension (ECS) tool is a set of left and right height gauges for adjusting the Volvo ECS 6 X 2 Suspension. W

5 Service Bulletin (10) , Air Pressure Hose T PC or oscilloscope, , Pressure Transducer page 5 Used with a personal computer or oscilloscope for diagnostic tests , Pressure Transducer W PC or oscilloscope , , Air Pressure Hose page 5 J39200, Fluke 87 Multimeter page 8 Used with a personal computer, oscilloscope or a digital multimeter for diagnostic tests.

6 Service Bulletin (10) 940INTRKTV, Installation Tool 94INTRKTV The HUCK Manufacturing tool consists of : W se assembly This nose assembly is designed for use with the 16mm (5/8") fastener and attaches to the model 585 hydraulic installation tool. 2 Model 585 hydrallic installation tool - This hand-held tool has a 3.5 m (12 ft.) hose assembly that is attached to the model 940 POWERig hydraullic unit. 3 Model 940 POWERIG hydraulic unit - This portable 110V electric power unit provides hydraulic fluid under pressure to the model 585 hydraulic installation tool (This tool is also available in 220V). This tool can be ordered from your HUCK distributor.

7 Service Bulletin (10) , Ride Height Tool W This tool is used for properly setting the ride height on Volvo Trucks with Hendrickson HAS/HA Suspensions. This tool can be ordered from Hendrickson by calling J38460-A, Digital Inclinometer W J38460-A J , Inclinometer Adapter page 8 J38460-A is used to provide an instant display of driveline angle, pinion angles and U-joint cancellation. The digital inclinometer has a digital display accuracy within 0.1 degree. The tool can be zeroed out to check angles relative to the frame to ensure accurate readings.

8 Service Bulletin (10) J , Inclinometer Adapter W J J38460-A, Digital Inclinometer page 7 J is used to adapt the digital protractor J A to Spicer driveline yokes. The adapter can also be used with the Spicer Anglemaster. J39200, Fluke 87 Multimeter J39200 Various test components including , Pressure Transducer page 5. W

9 Service Bulletin (10) J44544, Ride Height Adjustment Socket J44544 Variant / component: VN VERSION2 w/ VOAS This ride height adjustment socket is used together with a ratchet to make adjustments to the ride height valve on VNL and VNM models equipped with VOAS (Volvo Optimized Air Suspension) built from 5/99. J44684, Ride Height Gauge W W J44684 J44544, Ride Height Adjustment Socket page 9 Variant / component: VN VERSION2 w/ VOAS J44684 is used to check the ride height on VNL and VNM models equipped with VOAS (Volvo Optimized Air Suspension) built from 5/99. One side of the gauge is marked for a 266 mm (10.5 in.) frame height and the other is marked for a 300 mm (11.8 in.) frame height.

10 Service Bulletin (10) J45753, Spring Pin Remover/Installer 1 Front view 2 Rear view J47287, Adapter W J45753 J45753 is used to remove and install spring pins on Volvo trucks equipped with non-drive steering axles. This tool includes an extra set of replaceable dowel pins. Extra dowel pins can be ordered using part number J This tool can be ordered directly from Kent-Moore at J47287 J39200, Fluke 87 Multimeter page 8 Variant / Component VN,VHD VERSION2 This tool is used with the Fluke 87 multimeter to check pressure transducers on the instrument cluster and Electronically Controlled Suspension (ECS) system. W

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