Service Bulletin Trucks
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1 Volvo Trucks North America, Inc. Greensboro, NC USA Service Bulletin Trucks Date Group No. Page (6) Outside Mirrors, Vocational VN,VHD, VERSION From build date.00 Outside Mirrors, Vocational Contents Outside Mirrors, Vocational page Service Procedures page 3 W80034 PV776-TSP8437 USA680
2 Page Outside Mirrors, Vocational Each door has a mirror suspended in a two-point mirror bracket. If the a mirror needs to be pulled in to clear a narrow passage, the hinges allow the mirror to be moved flat against the cab side. A down view mirror on the passenger door is standard. There are two separate mirrors for each side of the cab. The upper, larger mirror is motorized () for adjustment from inside the cab. The small spot mirror surface is convex to reflect a larger area. Design and Function The mirror face assembly for heated mirrors is secured to the mirror base by a hexagonal retaining spring. Adjust the mirror completely in to allow access to the hexagonal retainer spring clips. Use a pocket screwdriver to separate the two clips of the hexagonal retainer spring, then disconnect the safety rope. W80034 The mirror face assembly for unheated mirrors is secured to the mirror base by four Phillips head screws. To remove the mirror face from the assembly, remove the four screws. The upper, larger mirror is available as a heated mirror. Heating involves a printed resistance circuit directly attached to the back of the mirror glass. The heating capacity is self-regulating. Governed by the size of the wire, only a small amount of current passes through the heater, stabilizing the temperature. With this design, the mirror heaters can be left on without having to monitor the defrosting. Hexagonal retainer spring clips. W80070
3 Volvo Trucks North America, Inc. Date Group No. Page Service Bulletin (6) Service Procedures Rear view Mirror Glass, Replacement 3 Open the vehicle door and roll down the window. Disconnect the safety rope on the rear of the mirror face and remove the mirror face. W Release the mirror face clips. W80070 NOTE: Push in on the inside of the mirror to allow the outside of the mirror face to rotate outward to make the release clips accessible. Release the clips by spreading them apart from its fixed latch. Disconnect the wiring connections on the rear of the mirror face. W800709
4 Page 4 Install the replacement mirror face. Connect the wiring connections and the safety rope to the rear of the replacement mirror face Spot Mirror Glass, Replacement Remove the seal from the spot mirror Rearview Mirror Assembly, Replacement Open the door and roll down the window. Pry out the old glass if it is not already out. Install the replacement glass with replacement adhesive tape. Release the mirror face clips. W80070 NOTE: Push in on the inside of the mirror to allow the outside of the mirror face the rotate outward to make the release clips accessible. Release the clips by spreading them apart from its fixed latch.
5 Volvo Trucks North America, Inc. Date Group No. Page Service Bulletin (6) 3 6 Disconnect the safety rope on the rear of the mirror face. W80070 Remove the three torx screws that secure the lower arm to the upper door hinge. W Disconnect the wiring connections on the rear of the mirror face. W Close and latch the door, then remove the top two mounting screws that secure the upper arm to the door. W Remove the wiring harness from the mirror assembly.
6 Page 6 Secure the upper arm of the replacement mirror to the top of the door. Torque the two mounting screws to 4 ± 4 Nm (8 ± 3 ft-lb). Open the door and secure the lower arm of the replacement mirror to the upper hinge of the door. Torque screws to 4 ± 4 Nm (8 ± 3 ft-lb). 3 Route and secure the mirror wiring harness to the replacement mirror head assembly. 4 ± 4 Nm (8 ± 3 ft-lb) 4 ± 4 Nm (8 ± 3 ft-lb) Spot Mirror Assembly, Replacement 4 Connect the wiring harness and install the replacement mirror face. Remove the spot mirror stud nut cover and the stud nut. W Remove the spot mirror from the vehicle. Install the replacement spot mirror. Install the replacement spot mirror stud nut and stud nut cover.
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