ED 13. ENGINE HOOD / DOOR FRONT DOOR (w/ Power Window) DISASSEMBLY
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1 13 B088092E01 DISASSEMBLY Use the same procedures for both the LH and RH sides. 1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 2. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH LH (a) Disengage the 3 clips and remove the front door lower frame bracket garnish LH. Confirm that no clips remain on the door panel when the garnish is removed. Transfer any remaining clips to the garnish side before installing. 3. REMOVE POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY (for Double Cab) protective tape, disengage the 3 claws and clip, then remove the power window regulator master switch assembly. Disconnect the connector. B088093E01 4. REMOVE POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY (for Access Cab) protective tape, disengage the 3 claws and clip, then remove the power window regulator master switch assembly. Disconnect the connector. B088094E01 5. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY protective tape, disengage the 3 claws and clip, then remove the power window regulator switch assembly. Disconnect the connector. B088095E01
2 14 ENGINE HOOD / DOOR FRONT DOOR (w/ Power Window) 6. REMOVE FRONT DOOR TRIM PANEL protective tape, open the cover. B088405E01 Remove the 2 screws. B Disengage the 10 clips and remove the front door trim panel assembly LH. 7. REMOVE FRONT NO. 1 SPEAKER ASSEMBLY Regular cab (See page AV-76) Except regular cab (See page AV-78) 8. REMOVE FRONT NO. 2 SPEAKER ASSEMBLY (See page AV-83) B088097E01 9. REMOVE FRONT NO. 1 SPEAKER BRACKET (a) Disconnect the wire harness clamp and connector. Remove the 3 screws and front No. 1 speaker bracket. B088098E REMOVE NO. 1 DOOR TRIM BRACKET RH (a) Remove the 2 screws and No. 1 door trim bracket. B088099
3 15 Claw A B088074E REMOVE FRONT DOOR INSIDE HANDLE SUB- protective tape, disengage claw A as shown in the illustration. Move the front door inside handle sub-assembly LH in the direction indicated by the arrow mark in the illustration. This will release the claw and allow the removal of the front door inside handle subassembly LH. Disconnect the 2 cables from the front door inside handle sub-assembly LH. B REMOVE FRONT DOOR SERVICE HOLE COVER LH (a) Remove the front door service hole cover LH. Remove the remaining tape on the door side. 13. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY LH (See page MI-8) 14. REMOVE FRONT DOOR BELT MOULDING LH (See page ET-32) B REMOVE FRONT DOOR INSIDE PANEL PLATE LH (a) Remove the 4 screws and front door inside panel plate LH. B (d) (d) B088102E REMOVE FRONT DOOR GLASS SUB- Insert a shop rag inside the door panel to prevent the glass from being scratched. (a) Driver side: Connect the power window regulator master switch. Passenger side: Connect the power window regulator switch. Move the front door glass sub-assembly LH until the 2 bolts appear in the service holes.
4 16 ENGINE HOOD / DOOR FRONT DOOR (w/ Power Window) (d) (e) (f) (g) Remove the 2 bolts. Be careful when removing the 2 bolts as the glass may fall and be damaged. Remove the front door glass sub-assembly LH in the direction indicated by the arrow marks in the illustration. Be careful not to damage the glass. Driver side: Disconnect the power window regulator master switch. Passenger side: Disconnect the power window regulator switch. B REMOVE FRONT DOOR GLASS RUN LH (a) Remove the front door glass run LH. B A (a) B088105E REMOVE FRONT DOOR WINDOW REGULATOR SUB- (a) Disconnect the front door power window regulator connector. Loosen bolt A. Remove the 5 bolts, then remove the front door window regulator sub-assembly LH. Be careful when removing the bolts as the window regulator may fall and be damaged. Remove the window regulator through the service hole. 19. REMOVE POWER WINDOW REGULATOR MOTOR (a) Place matchmarks on the power window regulator motor gear and regulator gear. Using a torx driver T25, remove the 3 screws and power window regulator motor assembly LH. B088084
5 REMOVE FRONT DOOR REAR LOWER FRAME SUB- (a) Remove the 2 bolts, then remove the front door rear lower frame sub-assembly LH. B REMOVE FRONT DOOR FRONT LOWER FRAME SUB- (a) Remove the 2 nuts, then remove the front door front lower frame sub-assembly LH. B REMOVE FRONT DOOR OUTSIDE HANDLE COVER LH (a) Remove the hole plug. Using a torx socket wrench T30, loosen the screw and remove the front door outside handle cover LH. Hole Plug B061438E09 (a) B088108E REMOVE FRONT DOOR LOCK (a) Disconnect the front door lock connector. Using a torx socket wrench T30, remove the 3 screws, then remove the front door lock assembly LH. Be careful when removing the 3 screws as the door lock may fall and be damaged. Remove the door lock through the service hole. 24. REMOVE FRONT DOOR OUTSIDE HANDLE (a) Remove the front door outside handle assembly LH by sliding and pulling it in the direction indicated by the arrow mark in the illustration. 1 2 B056613E07
6 18 ENGINE HOOD / DOOR FRONT DOOR (w/ Power Window) Disengage the 3 claws and remove the front door outside handle front pad. B088087E01 Disengage the 2 claws and remove the front door outside handle rear pad. B088088E01 Outside Slide Door Panel Nut Frame Screw 25. REMOVE FRONT DOOR OUTSIDE HANDLE FRAME SUB- (a) Using a torx socket wrench T30, loosen the screw. Slide the outside handle frame sub-assembly to remove it. Remove the outside handle frame sub-assembly through the service hole. Inside Slide Screw B066256E REMOVE FRONT DOOR CHECK (a) Remove the 2 nuts and bolt, then remove the front door check assembly LH. B088109
7 REMOVE FRONT DOOR WEATHERSTRIP LH (for Double Cab) (a) Disengage the 34 clips and remove the front door weatherstrip LH. Remove the remaining tape on the door side. B088110E REMOVE FRONT DOOR WEATHERSTRIP LH (for Access Cab) (a) Disengage the 36 clips and remove the front door weatherstrip LH. Remove the remaining tape on the door side. B088111E01
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1 of 9 2/28/2008 10:48 AM Last Modified: 2-12-2007 1.6 A Service Category: Vehicle Exterior Section: Door/Hatch Model Year: 2008 Model: xb Doc ID: RM000001CE100DX Title: ENGINE HOOD / DOOR: FRONT DOOR:
ED 42. ENGINE HOOD / DOOR FRONT DOOR (w/o Power Window)
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