PARTS BOOK TRIPLEX MUD PUMP WS-1300T

Transcription

1 PARTS BOOK TRIPLEX MUD PUMP WS-1300T White Star Pump Co Commercial Lane, Tomball, Texas

2 For parts and service contact White Star sales office Commercial Lane, Tomball, Texas Tel: Fax: or Contact Our Sales Representative In Your Area 2 of 16

3 CONTENT SECTION ASSEMBLY PAGE 1 PINION ASSEMBLY 3 2 CRANKSHAFT ASSEMBLY 4 3 CROSSHEAD ASSEMBLY 5 4 STRIPPER BOX ASSEMBLY 6 5 FLUID END ASSEMBLY 7 6 FLUID MODULE 8 7 SUCTION MANIFOLD ASSEMBLY 10 8 STRAINER CROSS ASSEMBLY 11 9 PULSATION DAMPENER LUBRICATION SYSTEM 13 3 of 16

4 SECTION 1 PINION ASSEMBLY ITEM PART WT. DESCRIPTION QTY EA PINION SHAFT PINION BEARING PINION OIL SEAL RACE K 7 KEY 2 X 1 X 11 LONG PINION BEARING HOUSING PINION BEARING RETAINER HB HEX HEAD BOLT HB HEX HEAD BOLT W/LOCK WASHER G PINION GASKET SL PINION OIL SEAL PINION SEAL RETAINING RING HB HEX BOLT PINION SHAFT COVER END SWING PLATE (c/w pinion shaft cover) HB HEX BOLT W/NUT 1 APPROXIMATE FINISHED WEIGHT OF ASSEMBLY = 3193 LBS *UNITS IN LBS 4 of 16

5 SECTION 2 CRANKSHAFT ASSEMBLY ITEM PART WT. DESCRIPTION QTY EA CRANKSHAFT BULL GEAR HB HEX BOLT CONNECTING ROD INTERNAL RETAINING RING EXTERNAL RETAINING RING SPACER FIXED BEARING CARRIAGE FIXED BEARING RETAINING RING RETAINER PLATE FLOATING BEARING CARRIAGE FLOATING BEARING RETAINING RING MAIN BEARING ECCENTRIC BEARING HB HEX HEAD BOLT W/LCK WASHER HB HEX HEAD BOLT W/LOCK WASHER HB HEX HEAD BOLT W/LOCK WASHER HN HEAD BOLT, C/W LOCK WASHER /16 DIA, WIRE (LENGTH AS REQUIRED) APPROXIMATE FINISHED WEIGHT OF ASSEMBLY = LBS *UNITS IN LBS 5 of 16

6 SECTION 3 CROSSHEAD ASSEMBLY ITEM PART WT. EA DESCRIPTION QTY CROSSHEAD CROSSHEAD TOP GUIDE CROSSHEAD BOTTOM GUIDE WRIST PIN WRIST PIN RETAINER PLATE STRIPPER BOX SUPPORT PLATE STRIPPER BOX ASSEMBLY EXTENSION ROD ROD CLAMP PISTON ROD X* 10 PISTON PISTON LOCKING NUT BEARING HB HEX BOLT C/W LOCK WASHER HB HEX BOLT C/W LOCK WASHER HB HEX BOLT SB SOCKET BOLT TAP PAD HB HEX BOLT C/W WASHER G STRIPPER BOX GASKET G STRIPPER BOX SUPPORT PLATE GASKET 3 APPROXIMATE FINISHED WEIGHT OF ASSEMBLY = 4340 LBS *UNITS IN LBS 6 of 16

7 SECTION 4 STRIPPER BOX ASSEMBLY ITEM PART WT. EA DESCRIPTION QTY STRIPPER BOX LANTERN RING PACKING RETAINING RING SL PACKING SEALS HB HEX BOLT HB HEX BOLT STRIPPER BOX RETAINING RING 3 APPROXIMATE FINISHED WEIGHT OF ASSEMBLY = 70 LBS EACH SET, 210 LB TOTAL PER PUMP. *UNITS IN LBS 7 of 16

8 SECTION 5 FLUID END ASSEMBLY ITEM PART WT. DESCRIPTION QTY EA A FLUID END MODULE ASSEMBLY F THREADED RING F THREADED PLUG RETAINER A DISCHARGE MANIFOLD A BLANK FLANG, 3 X5000 PSI A STRAINER CROSS ASSEMBLY A PULSATION DAMPENER ASSEMBLY F THREADED LINER RETAINER F-2-X LINER LINER SEAL A-4-SL DISCHARGE SEAL A SUCTION MANIFOLD 1 APPROXIMATE FINISHED WEIGHT OF ASSEMBLY = LBS *UNITS IN LBS 8 of 16

9 SECTION 6 FLUID MODULE ASSEMBLY 726-F ITEM PART WT. EA DESCRIPTION QTY F FLUID END MODULE F CYLINDER HEAD PLUG F TOP VALVE GUIDE F SPRING, API # F-72-FO 29.7 VALVE, API# F-73-FO 24 VALVE SEAT, API # F LOWER VALVE GUIDE F LOWER VALVE GUIDE RETAINER f PLUG SEAL F-72-1 VALVE INSERT F-2-ST 5 STUD, C/W HEX NUT, LOCK WASHER F-3-ST 9.5 STUD, C/W HEX NUT & LOCK WASHER A-4-ST 11 STUD, C/W HEX NUT & LOCK WASHER F-25-1 STUD, C/W HEX NUT & LOCK WASHER 24 APPROXIMATE FINISHED WEIGHT OF ASSEMBLY = 7950 LBS *UNITS IN LBS NOTE: STUDED MODULE INCLUDES ITEM 1, 11, 12, of 16

10 SECTION 7 DESURGER ASSEMBLY 726-A Option 1: ITEM PART WT. EA DESCRIPTION QTY A SUCTION MANIFOLD A DESURGE RUBBER A DESURGER RING A-1-HB HEX HEAD BOLT, C/W HEX NUT & LOCK WASHER 24 APPROXIMATE FINISHED WEIGHT OF ASSEMBLY = 738 LBS *UNITS IN LBS Option 2: ITEM PART WT. EA DESCRIPTION QTY A SUCTION MANIFOLD A DESURGER 2 2a 726-A BLANK FLANGE (ALTERNATIVE) A-1-HB HEX HEAD BOLT, C/W HEX NUT & LOCK WASHER 24 APPROXIMATE FINISHED WEIGHT OF ASSEMBLY = 980 LBS *UNITS IN LBS 10 of 16

11 SECTION 8 1 STRAINER CROSS ASSEMBLY 726-A ITEM PART WT. EA DESCRIPTION QTY A STRAINER CROSS A STRAINER CROSS BULL PLUG FLANGE. 1 3 X5000 PSI A-13 9 STRAINER (filter cylinder) A-2-SL METAL RING GASKET, R A-2-1-G METAL RING GASKET, R A-2-HN 1 HEX NUT, W/LOCK WASHER A-2-HB 4 STUD 32 APPROXIMATE FINISHED WEIGHT OF ASSEMBLY = 1135 LBS *UNITS IN LBS 11 of 16

12 SECTION 9 PULSATION DAMPENER ASSEMBLY 726-A ITEM PART WT. DESCRIPTION QTY EA A PULSATION DAMPENER BODY A PD TOP COVER A PD BOTTOM FLANGE A RUBBER BLADDER KIT A PD GAUGE PROTECTER A-11-G PRESSURE GAUGE, 6000 PSI A-11-V 4 WAY VALVE A VALVE NPT FITTING A-11-2-SL PD ADAPTER SEAL A-11-3-SB SOCKET HEAD BOLT A LE LIFTING EYE A ST STUD A-11-2-ST STUD, A-11-2-HN HEX NUT, C/W LOCK WASHER A-11-3-HB STUD, C/W HEX NUT & LOCK WASHER A-11-2-HB HEX HEAD BOLT, C/W NUT & LOCKWASHER 4 APPROXIMATE FINISHED WEIGHT OF ASSEMBLY = 2400 LBS *UNITS IN LBS 12 of 16

13 SECTION 10 LUBRICATION SYSTEM 10.1 INTERNAL LUBE SYSTEM a ? of 16

14 ITEM PART WT. EA DESCRIPTION L-1 15 LUBE GEAR L-3 LUBE PUMP, BROWN & SHARPE L-4 COUPLING L-2 1 FILTER, ¾ NPTF L-5 TUBING, ¼ COPPER,LENGTH AS REQUIRED 5a 726-L-6 TUBING, 1/2 COPPER,LENGTH AS REQUIRED L LUBE MANIFOLD, 8 Ports x ¼ NPTF L-12-1 LUBE TUBING CLAMP, 1 PORT L-12-2 LUBE TUBING CLAMP, 2 PORTS L-12-3 LUBE TUBING CLAMP, 3 PORT L-12-4 LUBE TUBING CLAMP, 4 PORTS L-7 MALE ELBOW ¼ PIPE TO ¼ NPT L-8 MALE ELBOW, ½ PIPE TO ½ NPT L-9 STRAIGHT, ½ PIPE TO ½ NPT L-10 COUPLING, ½ NPTMx1/2 NPTM L-11 TEE, ½ NPTF, Brass L-12 ELBOW, ½ NPTF L-13 NIPPLE, ½ DIA. 6 LONG L-14 STRAIGHT ELBOW, ½ NPTFx1/2 NPTM L-15 BUSHING ¾ NPTM x ½ NPTF L-16 UNION CROSS, ¼ L-17 UNION TEE, ¼ L-18 UNION ELBOW, 1/ L-19 PRESSURE GAUGE, ¼ NPTM 1 QTY 14 of 16

15 10.2 EXTERNAL LUBE SYSTEM: ITEM PART WT. EA DESCRIPTION QTY L-20 LUB PUMP, BROWN & SHARPE L MOTOR, MARATHON 2HP L-22 COUPLING L-23 GUARD L-24 STRAIGHT ELBOW, L-25 ELBOW, L-26 STRAIGHT ELBOW, ½ L-27 NIPPLE, 4 LONG L-28 NIPPLE, 6 LONG L-29 HOSE, 1 DIA., 30 LONG L-30 HOSE, ½ DIA., 30 LONG L-31 FEMALE COUPLING, ½ L-32 BUSHING ½ NPT F X 3/4 NPTM 2 15 of 16

16 SECTION 11 LINER RINSING SYSTEM , ITEM PART WT. EA DESCRIPTION QTY LR-1 CENTRIFUGAL PUMP LR-2 MOTOR, 2HP, MARATHON LR-3 COUPLING, LOVEJOY LR-4 GUARD LR-5 FLANGE, 1 X150# LR-6 STRAIGHT ELBOW, LR-7 NIPPLE, 1-1/2, 10 LONG LR-8 UNION CONNECTOR 1-1/ LR-9 ELBOW, 90, LR-10 ELBOW, 90, 1-1/ LR-11 NIPPLE, 1-1/ LR-12 BUSHING, 2 NPTM X1-1/2 NPTF LR-13 HOSE, φ1, 10 LONG LR-14 HOSE CONNECTOR LR-15 TEE, LR-16 PIPE, 1 DIA, 36 LONG LR-17 PIPE, 1 DIA, 20 LONG LR-18 HOSE, 1 DIA, 15 LONG 3 16 of 16