SPECIFICATION. IAEA Next Generation Surveillance Systems (NGSS) Server Power Modules
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1 SPECIFICATION IAEA Next Generation Surveillance Systems (NGSS) Server Power 1. Scope This specification is intended to provide all the necessary data for a supplier to provide a turn-key solution for two modules developed by the IAEA. 1. NGSS 19 Power Supply Module 2. NGSS 19 Power Distribution Module The purpose is to have a supplier to supply all components, manufacture the PCB s and mechanical components, load the PCBs, do final assembly and run functionality tests. In IAEA surveillance systems requiring multiple cameras with data consolidation an NGSS server is used. The server s main purpose is to act as a central storage location for data collected by the cameras as well as provide power to those cameras. The NGSS Power Supply and Distribution modules are designed by the IAEA to provide 24V DC power to multiple cameras. The modules are designed to be mounted in a DCI-B8 Dr Neumann elektronik GmbH designed 19 rack with back plane. There shall be 2 Power Supply for each Power Distribution Module as redundancy. The Power Supply Module converts the AC mains power to 24 V DC power. It is based on the Traco Power TXH W AC/DC converter module. Two load sharing modules connected in parallel to provide power to the Distribution Module. The Power Distribution Module is configured to have 4 ports providing 24V DC power to the cameras and 1 port providing 12 V DC to other equipment as necessary. The 24 V DC outputs are based on the Traco Power TEN WI module and the 12 V DC output is based on the Traco Power TEN WI module. 2. Applicable Norms The following norms shall be applicable for this Specification to the extent specified hereinafter: 2.1 Standards: ANSI/UL R IEC : 2005 (2 nd Edition) + A1: A2: EN : A11: A12: A2: UL NGSS Power Supply Module engineering documentation package 2.3 NGSS Power Distribution Module engineering documentation package Page 1 of 16
2 In the event of conflict between the documents listed above and the content of this Specification, the content of this Specification shall take precedence to the extent of the conflict. 3. Requirements The shall meet the following technical requirements: 3.1. The shall be built according to the engineering documentation in the Annexes to this Specification Each module shall be 19 rack mountable 3U height 10hp width Power supply: The input shall be VAC Hz 3.0 A maximum; The output shall be 24 VDC 10 A 240W maximum; Passive load sharing shall be parallel operation Power Distributor: The input shall be 24VDC 10 A 240 W maximum; The output shall be four channels with 24VDC 2.08 A and one channel with 12VDC 4.16 A; The 24 V DC camera supply shall be isolated from 24 V DC supplied by the NGSS 19 power supply module to avoid ground loops; The output current to each camera shall be limited to fulfil NEC Class 2 as per UL1310, P out shall be less than 100 W Operating Temperature shall be -10 C to 40 C 3.6. Each module shall comply with the following safety approbations: IEC : 2005 (2nd Edition) + A1 : A2 : EN : A11: A12: A2: ANSI/UL R10.14 and UL Markings 4.1 Power Supply markings The Power Supply shall have the following markings: a. Sequential serial numbers consisting of manufacture year plus 3 digit number; b. A warning for the fuses replacement. Page 2 of 16
3 4.2 Power Distribution Module markings The Power Distribution shall have the following markings: a. Sequential serial numbers consisting of manufacture year plus 3 digit number; b. Each output shall be marked with the voltage rating: +24V or +12V. 5. Packing The, for the shipment by air to the IAEA, shall be packed in accordance with international standards that are applicable for the shipment by air of this kind of equipment. 6. Quality Requirements 6.1. The shall be manufactured, shipped and installed in accordance with the Supplier s ISO quality assurance system or an equivalent quality assurance system The Supplier shall document the compliance with this quality assurance system. 7. Testing and Acceptance The, prior to shipment, shall be functionally tested for conformance to the requirements listed in section 3. The results of this testing of the modules shall be documented by the Supplier in a written protocol. The protocol shall be delivered together with each unit. Page 3 of 16
4 Annex: 1 NGSS 19 Power Supply Module Photos Front View Rear View Right View Left View Page 4 of 16
5 Annex 2: NGSS 19 Power Distribution Module Photos Front View Back View Right View Left View Page 5 of 16
6 Annex 3 NGSS 19 Power Supply Bill Of Material and drawings: NGSS 19" Redundant Power Supply Level Description Quantity Manufacturer Manufacturer Number 0 NGSS 19" Redundant Power Supply 1 IAEA Z NGSS Power Supply Board 1 IAEA Z NGSS Power Supply PCB 1 IAEA NGSS_POWERSUPPLY1_1..2 Harting 64 Pin Right Angle DIN Connector 1 Harting Switching Diode 400V/40A/180ns 2-Pin 2 Vishay VS-40EPF04-M3..2 Resistor CRG kΩ ±1% 0.25W 1 TE Connectivity CRG1206F2K7..2 NGSS Power Supply Heatsink 1 IAEA E Fin Profil 1 1 Gie-Tec Heatsink tape 100mm Bergquist BP Screw Pan Head Phillips M3 x Screw Pan Head Phillips M3 x Silicon Cable 1mm Blue 60mm Eilentropp Shrink Tubing Red 20mm Panduit BGHSTT Ring Terminal M3 Stud 22-16AWG 1 RS Silicon Cable 1mm Red 60mm Eilentropp Shrink Tubing Red 20mm Panduit BGHSTT Ring Terminal M3 Stud 22-16AWG 1 RS Traco 240W 24Vdc 10A 1 Tracopower TXH Cover Kit for TXH Tracopower TXH 240-COV.1 M/F Threaded Standoff M3xM3 L: 3mm 4.1 Screw Pan Head Philips M3 x NGSS Power Supply Cover Plate 1 IAEA E Inch Front Panel, 3U, 10HP 1 Schroff NGSS IEC Cover Assembly 1 IAEA Z NGSS Power Supply IEC Cover 1 IAEA E IEC Connector C14 Right Angle 1 Bulgin PF0001/PC..2 Cartridge Fuse T 4A 1 Littelfuse MXP..2 Panel Mount Fuse Holder 5x22mm Fuse 1 Bulgin FX0430/63..2 Cartridge Fuse T 12A 1 Littelfuse TXP..2 Ring Terminal M3 Stud 22-16AWG 1 RS Silicon Cable 1mm Red 110mm Eilentropp Silicon Cable 1mm Blue 110mm Eilentropp Silicon Cable 1mm Green 35mm Eilentropp Shrink Tubing Red 70mm Panduit BGHSTT LED Green 4mm 1 Broadcom HLMP Wire Flexlight Blue 0.25mm 140mm TE Connectivity FLT Wire Flexlight Red 0.25mm 140mm TE Connectivity FLT Shrink Tubing Red 20mm Panduit BGHSTT Modified Board Support Top 1 IAEA E PCB Metal Bracket 1 Schroff Modified Board Support Bottom 1 IAEA E Page 6 of 16
7 ..2 PCB Metal Bracket 1 Schroff Screw Pan Head Phillips M3 x Screw Flat Head Phillips M2.5 x Plastic Sleeve for Collar Screw Black 4 Schroff Collar Screw For Use With Front Panel Mount 4 Schroff Screw Flat head Phillips M3 x Screw Pan Head Philips M3 x Nut M3 2.1 Lock Washer M3 Star 2 Page 7 of 16
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13 Annex 4 NGSS 19 Power Distribution Bill of Material and drawings: NGSS 19" Power Distributor Level Description Quantity Manufacturer Manufacturer Number 0 NGSS 19" Redundant Power Supply 1 IAEA Z NGSS Power Distribution Board 1 IAEA Z NGSS 19" Power Distributor V NGSS Power Distribution PCB 1 IAEA Harting 64 Pin Right Angle DIN Connector 1 Harting Fuse Holder PCB Mount 5 Wurth Elektronik Fuse F / 3.5A / 5x20mm 5..2 DC/DC Converter 24V/24V 5 Tracopower TEN WI..2 Heat Sink for use with TEN50 5 Tracopower TEN-HS4..2 Resistor 470kΩ / 0.5W / 1210 Case 10 Panasonic ERJT14J474U..2 Resistor 2.2kΩ /.25W / 0805 Case 5..2 LED Green Right Angle PCB Through Hole 5 Dialight F..2 Capacitor 10nF/630V/ AVX 1206CC103MAT1A..2 Capacitor 10uF/50V/ TDK CGA6P3X7S1H106K250AB..2 Diode 35V / 8A / 3-pin D-PAK 5 ON Semiconductor MBRD835LG.1 Power Distribution Cover Panel 1 IAEA E inch Front Panel 3U / 10hp 1 Schroff Collar Screw for use with Front Panel Mount 4 Schroff Plastic Sleeve for Collar Screw 4 Schroff PCB Bracket 2 Schroff Screw Pan Head Phillips M2.5 x Screw Flat Head Phillips M2.5 x PCB Terminal Block Header 2 Pin 5 Phoenix Contact Terminal Block 2 Pin 5 Phoenix Contact Screw Pan Head Phillips M3 x Nut M3 10 Optional Components on NGSS Power Distribution Board..2 DC/DC Converter 24V/5V 1 Tracopower TEN WI..2 LED Red Right Angle PCB Through Holde 1 Dialight F..2 Resistor 4.2kΩ /.25W / DC/DC Converter 24V/12V 1 Tracopower TEN WI..2 LED Yellow Right Angle PCB Through Hole 1 Dialight F..2 Resistor 4.2kΩ /.25W / Page 13 of 16
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