Note1: Efficiency is tested by nominal Vin, full load and at 25 C. Package (3) CTRL Logic (2)

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1 Features Regulated Converter 4:1 wide input range 3kVAC reinforced insulation for 1Vin 2.25kVDC basic insulation for 24Vin & 48Vin Efficiency up to 93% No minimum load required EN5155, IEC/EN95-1 & UL95-1 certified DC/DC Converter Description The half-brick RPH series DC/DC converters are designed for railway rolling stock and high voltage battery applications. Each series has three 4:1 input voltage range options to cover all input voltages from 9VDC up to 1VDC with isolated and regulated 5V to 48VDC outputs. The converters have high efficiencies and metal baseplates to permit a wide operating temperature range from -4 C to +85 C (when mounted on a suitable heatsink). The case is fitted with threaded inserts to allow secure mounting to the PCB or bulkhead for use in high shock and vibration environments. The converters are EN5155, UL95 and IEC/EN95 certified. The series have a three year warranty. Selection Guide Part Number Input Output Output Input (1) Output Efficiency (1) Max. Capacitive Voltage Range Voltage Current Current Power typ. Load [VDC] [VDC] [ma] [ma] [W] [%] [µf] RPH-245SRW RPH-2412SRW RPH-2415SRW RPH-2424SRW RPH-2448SRW RPH-45SRW RPH-4812SRW RPH-4815SRW RPH-4824SRW RPH-4848SRW RPH-15SRW RPH-112SRW RPH-115SRW RPH-124SRW RPH-148SRW Watt Half Brick Single Output E EN5155 certified IEC/EN95-1 certified UL95-1 certified Notes: Note1: Efficiency is tested by nominal Vin, full load and at 25 C Model Numbering RPH- SRW/ Input Voltage Output Voltage Single Package (3) CTRL Logic (2) Ordering Examples RPH-245SRW/N = 24V Input, 5V Output, Single, Neg. CTRL function RPH-112SRW/P = 1V Input, 12V Output, Single, Pos. CTRL function RPH-245SRW/N-HC = 24V Input, 5V Output, Single, Neg. CTRL function, premounted Heat-sink Notes: Note2: standard part is with suffix P for positive logic (1=ON, =OFF) or add suffix N instead for negative logic (=ON, 1=OFF) Note3: add suffix -HC for premounted Heat-sink (compatible with all other suffixes) Powerline_DC-DC/RSPxxx-168.pdf REV.: 3/218 PA-1

2 BASIC CHARACTERISTICS Parameter Condition Min. Typ. Max. Internal Input Filter Input Voltage Range Input Surge Voltage Quiescent Current nom Vin = 24V nom Vin = 48V nom Vin = 1V Vin = 24V, 1s max. Vin = 48V, 1s max. Vin = 1V, 1s max. Vin = 24V Vin = 48V Vin = 1V 9VDC 16.5VDC 43VDC 25mA 15mA 24VDC 48VDC 1VDC ma Pi-Type 36VDC 75VDC 1VDC 5VDC VDC 185VDC 35mA 25mA Start-up time Power up Remote ON/OFF 75ms 75ms Internal Operating Frequency Vin = 24V, Vin =48V Vin = 1V Minimum Load % Ripple and Noise Under Voltage Lockout (UVLO) ON/OFF Control Measured by 2MHz BW with a 1µF/25V X7R MLCC & a 22µF/25V POS Cap with a 1µF/25V X7R MLCC & a 22µF/25V POS Cap with a 4.7µF/5V X7R MLCC with a 2.2µF/V X7R MLCC Vin = 24V Vin = 48V Vin = 1V Positive Logic Negative Logic 5 Vout 12, 15Vout 24Vout 48Vout DC-DC ON DC-DC OFF DC-DC ON DC-DC OFF DC-DC ON DC-DC OFF DC-DC ON DC-DC OFF DC-DC ON DC-DC OFF 225kHz 27kHz 7.3VDC 15.5VDC 33.VDC 25kHz 3kHz 75mVp-p mvp-p 2mVp-p 3mVp-p 275kHz 33kHz 9VDC 8.1VDC 18VDC 16.3VDC 43VDC 36.VDC Open or 3.V < Vr < 12V Short or V < Vr < 1.2V Short or V < Vr < 1.2V Open or 3.V < Vr < 12V Input current of CTRL pin -.5mA 1mA Standby Current Output Trim -2% +% Remote Sense % of nom Vout % 3mA RPH-245SRW Efficiency vs. Output Current Efficiency [%] Output Current [%] 9Vin 24Vin 36Vin Efficiency [%] Efficiency vs. Input Voltage Input Voltage [V] % Load 5% Load 25% Load REV.: 3/218 PA-2

3 RPH-245SRW 18 Power Dissipation vs. Output Current Typical Output Ripple and Noise/full load Power Dissipation [W] Vin 24Vin 36Vin Output Current [%] ON/OFF Control Start-up Rise Characteristic Power up Start-up Characteristic RPH-45SRW Efficiency vs. Output Current Efficiency vs. Input Voltage Efficiency [%] Output Current [%] 16.5Vin 48Vin 75Vin Efficiency [%] Input Voltage [V] % Load 5% Load 25% Load REV.: 3/218 PA-3

4 RPH-45SRW 18 Power Dissipation vs. Output Current Typical Output Ripple and Noise/full load Power Dissipation [W] Vin 48Vin 75Vin Output Current [%] ON/OFF Control Start-up Rise Characteristic Power up Start-up Characteristic RPH-15SRW Efficiency vs. Output Current Efficiency vs. Input Voltage Efficiency [%] Output Current [%] 43Vin 1Vin 1Vin Efficiency [%] Input Voltage [V] % Load 5% Load 25% Load REV.: 3/218 PA-4

5 RPH-15SRW Power Dissipation vs. Output Current 18 Typical Output Ripple and Noise Power Dissipation [W] Vin 1Vin 1Vin Output Current [%] ON/OFF Control Start-up Rise Characteristic Power up Start-up Characteristic OUTPUT TRIM Output Voltage Trimming converters offer the feature of trimming the output voltage over a certain range around the nominal value by using external trim resistors. The values for trim resistors shown in trim tables below are according to standard E96 values; therefore, the specified voltage may slightly vary; they also can be calculated with below shown equation. TRIM TRIM UP -Sense TRIM DOWN R 1 R 2 +Sense TRIM REV.: 3/218 PA-5

6 OUTPUT TRIM Trim Calculation R 1 = R 2 = *Vout+DVout * Vout) 1.225*DVout - 2 kω DVout - (+2DVout) DVout Vout = Output Voltage kω DVout = Output Voltage Trim in % R1 = trim up resistor R2 = trim down resistor Practical Example: Trim Up: Vout = 5V, DVout = % (5.5V) R 1 = *Vout+DVout * Vout) (+2DVout) *5 +*5 +2* - kω = *DVout DVout 1.225* = = 33.2kΩ Trim down: Vout = 5V, DVout = -% (4.5V) R 2 = - 2 kω = - 2 = 8.6kΩ DVout RPH-xx5SRW Trim up % Vout = Volts R 1 = kohms RPH-xx12SRW Trim up % Vout = Volts R 1 = kohms RPH-xx15SRW Trim up % Vout = Volts R 1 = kohms RPH-xx24SRW Trim up % Vout = Volts R U = kohms RPH-xx48SRW Trim up % Vout = Volts R 1 = kohms Trim Down all Vout s Trim down % R 2 = kohms Trim down % R 2 = kohms REV.: 3/218 PA-6

7 Remote Sense +Vin -Vin +Vout +Sense Trim -Sense -Vout (GND) R1 R2 RW1 RW2 Load The output voltage can be adjusted by both trim and remote sense. The maximum combined adjustment range ±%. Derate the maximum output power if using the trim or sense function. R W1... wire losses + R W2... wire losses - R 1... trim up resistor R 2... trim down resistor REGULATIONS Parameter Condition Value Output Accuracy ±1.% Line Regulation low line to high line at full load ±.1% Load Regulation % to % load.1% Transient Response 25% load step change 2µs typ.; 25μs max. Transient Response to Dynamic Load Change from % to 75% to % of Full Load at nom.vin RPH-245SRW RPH-45SRW RPH-15SRW REV.: 3/218 PA-7

8 PROTECTIONS ENVIRONMENTAL Parameter Condition Value Short Circuit Protection (SCP) below mω continuous, automatic recovery Over Voltage Protection (OVP) % of nom. Vout 115%-13%, Hiccup Mode Over Load Protection (OLP) Over Temperature Protection (OTP) Isolation Voltage Parameter Condition Value Operating Case Temperature Range refer to derating graph Maximum Case Temperature 5 C Temperature Coefficient Thermal Impedance Operating Humidity Pollution Degree Shock Thermal Shock Vibration Fire protection on railway vehicles % Iout rated 1Vin 24Vin, 48Vin 24Vin, 48Vin 1Vin I/P to O/P I/P or O/P to Case I/P to O/P I/P or O/P to Case vertical direction by natural convection (.1m/s) without Heat-sink vertical direction by natural convection (.1m/s) with Heat-sink 12%-15%, Hiccup Mode 15% typ., Hiccup Mode +1 C to +12 C 3kVAC/1minute 1.5kVAC/1minute 2.25kVDC/1minute 1.6kVDC/1minute Isolation Resistance 5 VDC 1GΩ min. Isolation Capacitance Isolation Grade 1 Vin 24Vin, 48Vin 25pF max. reinforced insulation basic insulation ±.2%/ C max. 6.7 C/W 4.7 C/W 5% - 95% RH PD2 according to EN61373 standard according to MIL-STD-8F standard according to EN61373 standard according to EN , 213 standard MTBF according to MIL-HDBK-217F standard, 25 C 48.7 x 3 hours Thermal Calculation Notes: Note4: Refer to local wiring regulations if input over-current protection is also required. Recommended fuse: T35A slow blow. R thcase-ambient = 6.7 C/W (vertical) T case = Case Temperature R thcase-ambienthc = 4.7 C/W (vertical) T ambient = Environment Temperature P dissipation = Internal losses R thcase-ambient = T - T case ambient P IN = Input Power P dissipation POUT = Output Power P dissipation = P IN - P OUT = h = Efficiency under given Operating Conditions P OUTapp h - POUTapp R thcase-ambient = Thermal Impedance Practical Example: Take the RPH-245SRW with 9V input Voltage and 5% load. What is the maximum ambient operating temperature? Use converter vertical in application without airflow. Eff min = V nom P OUT = W P OUTapp = x.5 = 5W h = 91% (Efficiency vs. Load Graph) 5 P dissipation = - 5 = 4.95W.91 without Heat-sink with Heat-sink R th = T - T casemax amb --> 6.7 C/W = 5-T amb R thhc = T - T casemax amb --> 4.7 C/W = 5-T amb P dissipation 4.95W P dissipation 4.95W T amb = 72 C T ambhc = 82 C REV.: 3/218 PA-8

9 Derating Graph (5) Chamber - tested with forced convection) RPH-245SRW RPH-245SRW-HC Output Power [%] 4 2.5m/s 1m/s 1.5m/s 2m/s 2.5m/s Ambient Temperature [ C] RPH-45SRW Output Power [%] 4 2 natural convection.5m/s 1m/s 1.5m/s 2m/s 2.5m/s Ambient Temperature [ C] RPH-45SRW-HC Output Power [%] 4 2.5m/s 1m/s 1.5m/s 2m/s 2.5m/s Ambient Temperature [ C] RPH-15SRW Output Power [%] 4 2 natural convection.5m/s 1m/s 1.5m/s 2m/s 2.5m/s Ambient Temperature [ C] RPH-15SRW-HC Output Power [%] 4 2.5m/s 1m/s 1.5m/s 2m/s 2.5m/s Ambient Temperature [ C] Notes: Note5: Derating graphs are valid only for the shown part numbers. If you need detailed derating-information about a partnumber not shown here please contact our technical support service at techsupportat@recom-power.com REV.: 3/218 PA-9 Output Power [%] 4 2 natural convection.5m/s 1m/s 1.5m/s 2m/s 2.5m/s Ambient Temperature [ C]

10 SAFETY AND CERTIFICATIONS Certificate Type (Safety) Report / File Number Standard Information Technology Equipment, General Requirements for Safety IEC/EN Information Technology Equipment - General Requirments for Safety E TW133-1, TW136-1, TW137-1, TW179-1 UL95-1, 2nd Edition, 214 CSA C22.2 No , 214 IEC95-1, 2nd Edition. 25 EN95-1, 1st Edition, 26 Railway Applications - Electrical Equipment used on rolling stock 16A8151E-C EN5155, 27 EAC RU-AT TP TC 4/211 RoHS 2+ RoHS 211/65/EU EMI Compliance Condition Standard / Criterion Information technology equipment - Radio disturbance characteristics - Limits and methods of measurement Industrial, scientific and medical equipment - Radio frequency disturbance characteristics - Limits and methods of measurement ESD Electrostatic discharge immunity test Radiated, radio-frequency, electromagnetic field immunity test Fast Transient and Burst Immunity (6) Surge Immunity (6) Immunity to conducted disturbances, induced by radio-frequency fields Power Magnetic Field Immunity with external components Air ±8kV and Contact ±6kV 2 V/m ±2kV EN5524 & EN5155 ±2kV Vr.m.s A/m continuous; A/m 1s EN5522, Class A and Class B EN5511, Class A and Class B EN-4-2, Criteria A EN-4-3, Criteria A EN-4-4, Criteria A EN-4-5, Criteria A EN-4-6, Criteria A EN-4-8, Criteria A Notes: Note6: An external input filter capacitor is required if the module has to meet EN-4-4 and EN-4-5. The 24Vin and 48Vin version recommend 2pcs of aluminium elecrolytic capacitor to connect in parallel. Recom suggest: Nippon Chemi-con KY series, 22µF/V. The 1Vin version recommend 2pcs of aluminium electrolytic capacitor to connect in parallel. Recom suggest: Nippon Chemi-con KXJ series, 15µF/2V EMI Filtering according to EN5522/11 Class A and EN (24Vin and 48Vin) C +V IN Fuse L1 C1 C2 C3 C4 C5 C6 C7 Case LOAD -V IN C8 C9 C12 C13 C11 Shield Plane MODEL C1, C2, C4 C3, C6, C7 RPH-24xxSRW RPH-48xxSRW 47µF, 5V Al cap. (lie down) Chemi-con KY 22µF, V Al cap. (lie down) Chemi-con KY 4.7µF, 5V 2.2µF, V C8, C9, C, C11, C13 pf, 3kV 18 MLCC pf, 3kV 18 MLCC C12 33pF, 3kV 18 MLCC pf, 3kV 18 MLCC L1 156µH CMC 224µH CMC REV.: 3/218 PA-

11 RPH-245SRW Conducted Emission EN5522 Class A RPH-45SRW Conducted Emission EN5522 Class A EMI Filtering according to EN5522/11 Class A and EN (1Vin) C18 +V IN Fuse L1 C1 C2 C3 C8 C9 C Case LOAD -V IN C7 C6 C5 C4 C11 C12 C13 C14 C17 C19 C16 C15 C2 Shield Plane MODEL C1, C2, C8 C RPH-1xxSRW µf, 25V Al cap. (lie down) Rubycon BXF 1µF, 25V C6, C11, C12, C13, C14, C15, C16, C19, C2 pf, 5kV 18 MLCC C17, C18 L1 22pF TDK CD series Y1 1219µH CMC REV.: 3/218 PA-11

12 RPH-15SRW Conducted Emission EN5522 Class A EMI Filtering according to EN5522/11 Class B (24Vin and 48Vin) C11 +V IN Fuse L1 L2 C1 C2 C3 C4 C5 C6 C7 C8 Case LOAD -V IN C15 C C9 C12 C14 C13 Shield Plane MODEL RPH-24xxSRW RPH-48xxSRW RPH-245SRW C1, C3, C6 47µF, 5V Al cap. (lie down) Chemi-con KY 22µF, V Al cap. (lie down) Chemi-con KY C2, C4, C5, C7, C8 4.7µF, 5V 2.2µF, V C9, C C11 C12 C13, C14 C15 L1 nf, 2kV nf, V pf, 3kV 18 MLCC 22pF, 3kV 18 MLCC Conducted Emission EN5522 Class B 47pF, 3kV 47pf, 3kV nf, 2kV nf, 2kV N/A pf, 3kV 18 MLCC 156µH CMC 224µH CMC REV.: 3/218 PA-12

13 RPH-45SRW Conducted Emission EN5522 Class B EMI Filtering according to EN5522/11 Class B (1Vin) C15 +V IN Fuse L1 L2 C1 C2 C3 C4 C C11 C12 Case LOAD -V IN C5 C9 C8 C7 C6 C13 C14 C19 C2 C16 C21 C22 C17 C18 Shield Plane MODEL C1, C3, C C2, C5, C23, C24 C4, C11, C12 C6, C7, C8, C9, C13, C14, C17, C18, C19, C2, C21, C22 C15, C16 L1 L2 RPH-1xxSRW RPH-148SRW 15µF, 2V Al cap. (lie down) Chemi-con KY N/A C2, C4, C11, C12 1µF/25V 1µF, 25V C5, C6, C7, C19 N/A pf, 5kV 18 MLCC C8, C9, C13, C14, C17, C18, C19, C2, C21, C22, C23, C24 pf/25vac 18 MLCC 22pF TDK CD series Y1 1219µH CMC 521µH CMC RPH-15SRW Conducted Emission EN5522 Class B REV.: 3/218 PA-13

14 DIMENSIONS and PHYSICAL CHARACTERISTICS Parameter Type Value Material Packaging Dimension (LxWxH) Packaging Weight Dimension Drawing (mm) 24Vin, 48Vin 57.9 case baseplate potting without Heat-sink with Heat-sink without Heat-sink with Heat-sink 24Vin, 48Vin 1Vin 24Vin, 48Vin 1Vin 61. Metal Plastic FR4 PCB Aluminium Silicone (UL94 V-) 61. x 57.9 x 12.7mm 61. x 57.9 x 24.13mm 5g 157g Ø1. ±.1 Ø2. ±.1.6 M Vin Bottom View xM3 FC FC Ø1. ±.1 Ø2. ±.1 M3 5.8 Pin Connections Pin # Single 1 +Vin 2 CTRL 3 Case 4 -Vin 5 -Vout 6 -Sense 7 Trim 8 +Sense 9 +Vout FC= Fixing Centers for Heat-sink Pin Pitch Tolerance ±.25mm Pin Dimension Tolerance ±.1mm XX.X ±.5mm XX.XX ±.25mm Bottom View FC xM3 5.1 FC REV.: 3/218 PA-14

15 Dimension Drawing Heat Sink Notes: Note7: Max. tightening torque for Heat Sink:.34Nm 4xM Ø1. ±.1 Ø2. ±.1 PACKAGING INFORMATION Parameter Type Value Packaging Dimension Packaging Quantity Storage Temperature Range Storage Humidity tray without Heat-sink with Heat-sink 157. x 88. x 12.8mm 157. x 88. x 24.8mm 2pcs. -55 C to +125 C 5% - 95% RH The product information and specifications may be subject to changes even without prior written notice.the product has been designed for various applications; its suitability lies in the responsibility of each customer. The products are not authorized for use in safety-critical applications without RECOM s explicit written consent. A safety-critical application is an application where a failure may reasonably be expected to endanger or cause loss of life, inflict bodily harm or damage property. The applicant shall indemnify and hold harmless RECOM, its affiliated companies and its representatives against any damage claims in connection with the unauthorized use of RECOM products in such safety-critical applications. REV.: 3/218 PA-15

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